WA Cored Wires ACTING GLOBAL WELDING LOCAL. Joining

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1 WA Cored Wires ACTIN LOBAL WELDIN LOCAL Joining

2 This catalogue represents a selection of cored wires for joining applications. Welding Alloys standard products for hardfacing, cladding and thermal arc spraying feature in a separate catalogue. We will gladly examine any special request. In fact, each year we receive hundreds of special requests, and as experts in our field we examine them all individually. Please do not hesitate to contact us. 0% Welding Alloys technology and manufacturing Solutions for the most stringent applications Since its foundation in 1966, the Welding Alloys roup, an independent group, has specialised in the manufacture of cored welding wires for cladding applications 0% produced in our modern factories 0% our own technology. WA Joining Technology is a division of the Welding Alloys roup and is devoted exclusively to our range of cored welding wires for joining applications. Our wide range of non-alloyed, low-alloyed and high-alloyed wires meets or exceeds the most severe metallurgical. A policy of permanent R and D, hand in hand with industrial development, enables us to offer the quality guarantees required by international codes of practice, as exist in the nuclear, petrochemical, offshore, LN and transport industries. As a global company, our engineers and technicians are available locally. Technical support and service is provided where it is needed, from international WA Joining specialists. Contents Introduction Our commitment to quality The real value of the WA Cored Wires Joining wires Welding of constructional steels Self-shielded welding - Mild steels as-shielded welding - Mild steels Weathering steels Cold tough steels High strength steels Creep resistant steels Welding of highly alloyed steels Duplex and superduplex Austenitic stainless steels Heat resistant steels Dissimilar joints and repair welding Welding of nickel alloys and special applications Welding of cast irons Packaging Operating conditions for TETRA wires Technical information Alphabetical Index

3 Our commitment to quality The real value of Welding Alloys Cored Wires ISO 9001 BUREAU VERITAS Certification O P E R A T I N 24/ 7 The Welding Alloys roup orientates all its economic and strategic choices with an eye to the future. Our responsibilities are towards our customers, our personnel, and our environment. The Welding Alloys roup mission is: To supply our customers with the most advanced technology, to ensure them long term profit and satisfaction, thanks to our expertise in the field of welding applications. The ISO-approved quality assurance system has been in place for the roup wire production units since 1993, and is a fundamental ingredient in achieving our quality objectives. The daily commitment from all of our employees guarantees the utmost respect for the quality requirements and values that are consistent with this dedication: - Production according to strict procedures, conforming to current and customer specifications - Customer service by specialists, allowing the best technical and economic choices to be made - Permanent commitment to customer satisfaction - Team spirit driven by the pride of belonging to a dynamic and innovative group Research and Development programmes The success of Welding Alloys cored welding wires is due to their quality and performance. This is closely linked to our commitment to continuous improvement and to our substantial investment in R and D. As a true partner in progress, Welding Alloys collaborates closely with customers on their own specific projects. We maintain technological awareness, allowing us to anticipate future needs by proposing welding products suited to new construction steels. Purchase cost is not the only consideration when deciding upon a welding consumable, though it is a strong factor. The choice must include the critical factors of production time, re-working, finishing costs, and associated consumable costs. Welding Alloys manufactures cored welding wires of the highest technological, offering constant quality and high productivity, a combination that gives the best overall value and cost control. Quality Very clean fusion and very good bead appearance Virtually no spatter Deposit soundness comparable to that of electrodes Low welding energy which limits deformation, while guaranteeing excellent mechanical and metallurgical properties Flexibility Various arc welding processes: open-arc, gas shielded, submerged arc Usable with all types of power sources and with low cost standard gas mixtures Wide range of welding parameters all-position welding is much easier than with solid wires Possibility of purchasing small quantities adapted to particular technical specifications Performance High deposit rates (kg/h), around three times greater than with coated electrodes Optimised arc time High welding speed The penetration characteristics allow for work with narrower chamfers, thus reducing the quantity of the weld metal In view of their technological and economic advantages, cored wires represent a growing share of the welding market. They are specified and approved by constructors and engineers in leading-edge industries, which impose the strictest requirements in terms of quality and productivity. The winning technology 4 5 Joining

4 Welding of constructional steels Description Slag Shielding gas () ROBOFIL Coppered tubular cored wire Product name: ROBOFIL X XXX R: Rutile M: Metal cored B: Basic Argon +5-25% CO 2 (M21) SPEEDARC * Uncoppered cored wire with a seam No gas Welding positions Rutile: All positions Metal cored: Basic: T4 type: T11 type: All positions * Features for SPEEDARC wires presented in this catalogue Self shielded welding Product name Standard EN ISO Composition Rm Rp 0.2% A5 [%] KCV Mild steels to 2. SPEEDARC T4 1.0 to 3.2 T 3 Z W N 3 E70T-4 C: 0. Mn: 0.55 Si: 0. Al: Horizontal welding at high deposition rates Easy arc starting and restarting: simplifies tack welding Well suited to welding of poorly fitted joints S275 JR-S235J03-S235H-P255NH-P295H SPEEDARC T11 C: 0. T 42 Z Z N 1 Mn: 0.50 to E71T-11 Al: All-position welding under negative polarity DC Particularly recommended for fillet welding and lap joints in thin sheet Very wide range of welding parameters S275 JR-S235J03-S235H-P255NH-P295H- P235 T1&T2- P355T1&T2. ASTM: A36a - A53 all grades, A6 r A, B, C, A23 r A, B, C, D 6 7 Joining

5 Welding of constructional steels as shielded welding ROBOFIL SPEEDARC : description, shielding gas and welding positions see page 6 Product name Standard EN ISO Composition Rm Rp 0.2% A5 [%] KCV Mild steels to 2. ROBOFIL R 71 and 1.6 T 46 4 P M 1 H5 E71T-1MJ H4 Si: o C: 0 Rutile-type wire usable in all-positions with one single parameter setting Protection : mixed gas S235J23 to S355K23, P235H to P355H, S4NL, P275NH to P460 NH, P275NL1 to P460NL1, L2 to L290, L360MB to L415, X42 to X60 (API 5L) ROBOFIL KX 71T1 and 1.6 T 46 4 P C 2 H5 E71T-1J H4 Si: o C: 0 Rutile-type wire usable in all-positions except vertical-down Protection : CO2 S235J23 to S355K23, P235H to P355H, S4NL, P275NH to P460 NH, P275NL1 to P460NL1, L2 to L290, L360MB to L415, X42 to X60 (API 5L) ROBOFIL M 70 T 46 2 M M 1 H5 1.0 to 1.6 Mn: o o C: C: 0 0 E70C-6M H4 Si: 0.65 Metal-cored wire Slag-free deposit with easily-removed traces of residual silicates ood mechanical properties and optimum productivity S235J23 to S355K23, P235H to P355H, S4NL, P275NH to P460NH, P275NL1 to 460NL1, L2 to L290, L360MB to L415, X42 (API-5L) ROBOFIL M to 1.6 T 46 6 M M 1 H5 E70C-6M H4 Si: o C: 0 Metal-cored wire Recommended for welding of heavily worked or restrained joints with toughness required down to 40 C S235JR to S355R, P235H, P265H, S275S355N, P295H, P275NH-P355NH, P275NL1-P355NL1, X42 to X70 (API-5L) ROBOFIL B 71 T 46 6 B M 3 H5 and o C: 0 E71T-5MJH4 Strongly basic slag Welding of thick joints and of safety-critical assemblies in high carbon, high sulphur or high phosphorus steels, under heavy static or dynamic stresses S235JR to S355R, P235H, P265H, S275S355N, P295H, P275NH-P355NH, P275NL1-P355NL1, X42 to X70 (API-5L). ASTM: A 23/ 25 r A, B, C, A32-A366, A5 r 55, 60, 65, 70, A570 r 30, 33, 36, 40, 45, A572 r 42, 50 Weathering steels ROBOFIL M 71Cu and 1.6 Mn: 0 T 46 A Z M M 1 H5 Si: 0.50 Cr: o C: 1 E70C- H4 Ni: 0.50 Cu: 0.40 Weld deposit with the same colour as that of weathered steel Metal cored wire for single or multi-pass welding and for automatic welding S235J2W, S355K2W, S355J23Cu, CORTEN-A, PATINAX 37, ASTM: A36, A23 r B,C Cold tough steels ROBOFIL R Ni1 ROBOFIL M Ni1 ROBOFIL B Ni1 and 1.6 T Ni P M 1 E1T1/ Ni1MJH4 Mn: 0 Ni: o C: 70 C: 0.03 T Ni M M 1 H5 Mn: 1.30 and Si: 0.60 E0C-Ni1 H4 Ni: 0.90 and 1.6 T Ni B M 3 H5 E0T5- H4 Ni: o C: 0-60 o C: 0 1% Ni alloyed wire for welding fine-grained steels with toughness required down to 60 C High resistance to initiation and propagation of cracks on account of its particularly low diffusible hydrogen content (< 4 ml/ 0g) Rutile type wire for all-position welding Metal cored wire for single or multi-pass welding and for automatic welding Strongly basic wire satisfying very high toughness requirements L450NB, L245MB-L450MB, P355NL1-P460NL1, P355NL2- P460NL2, S460N, P355NH-P460NH, S30NL-S460NL, S30NL1-S460NL1; ASTM: A5 r 65, A572 r 55, 60, 65, A633 r E, A6 r I, A537 r 1-3 ROBOFIL M Ni3 and 1.6 T Ni B M 1 H5 E1T5-Ni3MJ H4 C: 0.04 Mn: 0.70 Ni: PWHT 1h/6 o C -1 o C: 0 Metal-cored wire specially developed for welding 3.5% nickel steels Excellent toughness down to 5 C after heat treatment at 6 C for 1 hour 12Ni-Ni, ASTM: A350 r LF3 9 Joining

6 as-shielded welding Product name Standard EN ISO Composition Rm Rp 0.2% A5 [%] KCV ROBOFIL R 91 and 1.6 T55 2 1NiMo P M 2 H E621T1-K1M-JH Mn: 1.30 Ni: 0.90 Mo o C: 60 Rutile type wire for all-position welding Welding fine-grained and pipe steels with toughness required down to -60 C S235J23 to S355K2, S235J2H to P355H StE255 - StE500, StE35., StE45., X42-X0 (API-5L) ROBOFIL M NiMo T 55 5 Z M M 1 H5 E90C-K3 H4 Mn: 1.60 Ni: 1.60 Mo: o C: 0 60 C ROBOFIL B NiMo T NiMoB M3 H5 E90T5- H4 Ni: 0 Mo: o C: 55 ROBOFIL M 700 ROBOFIL B 700 T 69 5 Mn2NiCrMo M M1 H5 E1C-K4 H4 T 69 5 Mn2NiCrMo B M3 H5 E1T5-K4 Mn: 1.50 Si: 0.50 Cr: 0.45 Ni: 2.40 Mo: 0.45 Cr: 0.50 Ni: 2.40 Mo: o C: o C: 60 S690QL1, N AXTRA63-70; ASTM: A225 r C, A5 et 517 r A, B, C, E, F, H, J, K, M, P, A656, A67r C ROBOFIL M Mo T Mo M M 1 H5 E0C- H4 Mn: 0 Mo: o C: 50 ROBOFIL M CrMo1 T CrMo1 M M 1 H5 E0C-B2 H4 Mn: 1. Cr: 0 Mo: PWHT 1h/690 o C + o C: 1 ROBOFIL B CrMo1 T CrMo1 B M 3 H5 E0T5-B2-MH4 Mn: 1. Cr: 0 Mo: PWHT 1h/690 o C + o C: 1 ROBOFIL M CrMo2 T CrMo2 M M 1 H5 E90C-B3 H4 Mn: 1. Cr: 2.30 Mo: PWHT 1h/690 o C + o C: 90 ROBOFIL B CrMo2 T CrMo2 B M 3 H5 E90T5-B3M H4 Mn:1. Cr: 2.30 Mo: PWHT 1h/690 o C + o C: 90 ROBOFIL B P91 - E90T5- H4 C: 0. Mn: 0.70 Si: 0. Cr: 9. Ni: 0.0 Mo:1.00 Nb, V, N PWHT 4h/750 o C + o C: 1

7 Welding of highly alloyed steels Welding of stainless steels - A product for each application B Welding process FCAW FCAW FCAW FCAW or SAW AWS type T0-1/4 T0-4 T1-1/4 ECXXX Slag Rutile slow freezing Basic Rutile fast freezing No slag (metal powder) Shielding gas () Argon % CO 2 (-) Argon % CO 2 (M21) Argon % CO 2 (-) Argon + 1-3% CO 2 (M12) 0% CO 2 (C1) 0% CO 2 (C1) Argon + -35% He + 0-2% CO 2 (M12/1) Argon % CO % He (M211) Argon + 1-3% O 2 (M13) Flux for submerged arc welding (S) Neutral Flux Welding positions All positions All positions * Features and benefits Optimized bead appearance and productivity in flat and downhand positions Ultimate impact toughness and crack resistance Ideal for out-of-position welding Special composition Thin gauge plates X-ray quality on heavy sections * Please refer to your local Welding Alloys technicians By courtesy of Welders NV Product name Process O: open arc : gas shielded Standard EN ISO Composition Type rade S: sub arc Rm Rp 0.2% A5 KCV [%] Detailed operating conditions: see page 26 Duplex and Superduplex to 2. B L L L L /S 0.9 to 1.6 and 1.6 to 2.4 T N L R M 3 (C3) E29T0-1/-4 T N L Z M 3 E29T0-4 T N L P M 1 (C1) E29T1-1/-4 T N L M M 1 EC29 Si: 0.0 Cr: 23.0 Ni: 9.00 Mo: 3. N: > o C: o C: o C: o C: 32 Austenitic-ferritic deposit in CrNiMo steel - type 29 Joining of duplex stainless steels and dissimilar assemblies Very good corrosion resistance: CPT: 25 C (1.4462) X2CrNiMoN22-5-3; (1.4362) X2CrNiN 23-4; UNS S303, S325, J925, S31500, S32304, S32404 B D57L D57L D57L /S and 1.6 and 1.6 to 2.4 T Z Cu N L R M 3 E2553T0-4 * T Z Cu N L Z M 3 E2553T0-4 * T Z Cu N L M M 1 EC2553 * Si: 0.60 Cr: 25.0 Ni: 9.50 Mo: 3.0 Cu: 1.00 N: o C: o C: o C: 32 Austenitic-ferritic deposit in CrNiMo steel - type 2553 Joining of superduplex stainless steels reat flexibility of use with type 0/ mixed gas Very good corrosion resistance: CPT: 40 C (1.4507) X2CrNiMoCuN25-6-3, (1.44) X2CrNiMoN (1.4501), X2CrNiMoCuWN , (1.4517) X3CrNiMoCuN ; UNS S S325, S32550, S32750, S32760, S32740, J93404, J93390, J93370 * Nearest Joining

8 Welding of highly alloyed steels B Welding process Slag FCAW FCAW FCAW FCAW or SAW Rutile slow freezing Basic Rutile fast freezing Metal cored Welding positions All positions All positions * * Please refer to your local Welding Alloys technicians By courtesy of Welders NV Detailed operating conditions: see page 26 Product name Process O: open arc Standard EN ISO Composition : gas shielded S: sub arc Rm Rp 0.2% A5 KCV Type rade [%] Austenitic stainless steels to 2. 30L 0.9 to 1.6 T 19 9 L R M 3 (C3) E30LT0-1/ o C: 32 B 30L 30L and to T 19 9 L Z M 3 E30LT0-4 T 19 9 L P M 1 (C1) E30LT1-1/-4 Si: 0.70 Cr:.0 Ni: o C: o C: 34 Austenitic deposit in CrNi steel - type 30L Joining of low carbon steels and/or stabilised steels with similar compositions, resistant to corrosion Service temperatures from -196 C to +350 C (1.4306) X2CrNi19-11, (1.4301) X5CrNi., (1.4311) X2 CrNiN-, (1.4312) XCrNi-. AISI L-304LN ; ASTM: A157 r C9, A3 r BC or D 30L /S to 2.4 T 19 9 L M M 1 EC30L o C: L 347L 347L /S and 1.6 to 2.4 T 19 9 Nb R M 3 (C3) E347T0-1/-4 T 19 9 Nb P M 1 (C1) E347T1-1/-4 T 19 9 Nb M M 1 EC347 Si: 0.90 Cr: 19.5 Ni:.5 Nb: o C: o C: o C: 35 Austenitic deposit in CrNiNb steel - type 347 Joining of Ti or Nb stabilised steels of similar composition, resistant to corrosion Weld overlaying of clad plates of the same or similar compositions Service temperatures from -196 C to +400 C (1.4550) X6CrNiNb-, (1.4541) X6CrNiTi-, (1.4552) X5CrNiNb19-11, (1.4311) X2 CrNiN., (1.4301) X5CrNi-, (1.4546) X5CrNiNb -; AISI , ASTM A296 r.cf C, A157r. C9; A3r. BC or D 3L 0.9 to 1.6 B 3L 3L 3L and to /S to 2.4 T L R M 3 (C3) E3LT0-1/-4 T L Z M 3 E3LT0-4 T L P M 1 (C1) E3LT1-1/-4 T L M M 1 EC3L Si: 0.0 Cr: 19.0 Ni: 12.0 Mo: o C: o C: o C: o C: 35 Austenitic deposit in CrNiMo steel type 3L resistant to intercrystalline corrosion under humid conditions up to 400 C. Joining of low-carbon or stabilised steels with similar compositions Weld overlaying of clad plates of the same or similar compositions Service temperatures from -1 C to +400 C (1.4401) X5CrNiMo , (1.4404) X2CrNiMo , (1.4435) X2CrNiMo--3, (1.4436) X3CrNiMo , (1.4571) X6CrNiMoTi , (1.450) X6CrNiMoNb , (1.453) XCrNiMoNb-12, (1.4409) X2CrNiMo ; UNS S 303, 300, 353, AISI3L, 3Ti, 3Cb 3NFL and 1.6 T 5 N L Z M 3 - Mn: 3.00 Si: 0.25 Cr: 19.5 Ni:.5 Mo: 4.00 N: 0. B o C: 70 Austenitic deposit in CrNiMo steel - type 3L, over-alloyed Joining of low-carbon CrNiMo steels, resistant to localised, intergranular and stress corrosion, in chloride-containing media Ferrite free deposit Service temperatures from -1 C to +350 C (1.4439) X2 CrNiMoN , (1.443) X2 CrNiMo --4, (1.4436) X3CrNiMo , (1.453) XCrNiMoNb-12; AISI 3Cb-3LN-317LN-317L, UNS S Joining

9 Welding of highly alloyed steels B Welding process Slag FCAW FCAW FCAW FCAW or SAW Rutile slow freezing Basic Rutile fast freezing Metal cored Welding positions All positions All positions * * Please refer to your local Welding Alloys technicians Detailed operating conditions: see page 26 Product name Process O: open arc Standard EN ISO Composition : gas shielded S: sub arc Type rade Rm Rp 0.2% A5 [%] KCV Austenitic stainless steels to L 317L 317L /S and 1.6 to 2.4 T N L R M 3 (C3) E317LT0-1/-4 T N L P M 1 (C1) E317LT1-1/-4 T N L M M 1 EC317L Si: 0.0 Cr: 19.5 Ni: 13.0 Mo: o C: o C: o C: 50 Austenitic deposit in CrNiMo steel - type 317L Joining of low-carbon steels with similar compositions for increased corrosion resistance Conforms exactly to the standard AWS/ASME IIC : E317L Service temperatures up to 350 C (1.4429) X2 CrNiMoN , (1.4435) X2CrNiMo --3, (1.443) X2 CrNiMo -15-4; AISI 3L-3LN-317LN-317L 3L 3L 3L /S and and to 2.4 T Nb R M 3 (C3) E3T0-1/-4 * T Nb P M 1 (C1) E3T1-1/-4 * T Nb M M 1 EC3 Mn: 1.50 Si: 0.90 Cr: 19.5 Ni: 12.0 Mo: 2.90 Nb: o C: o C: o C: 50 Austenitic deposit in CrNiMoNb steel - type 3 Joining and cladding of Ti or Nb stabilised steels of similar compositions Service temperatures up to 400 C (1.4751) X6CrNiMoTi , (1.450) X6CrNiMoNb-12, (1.4401) X5CrNiMo , (1.4435) X2CrNiMo; UNS S353, AISI 3Ti-3Cb 904L and L 904L /S to 2.4 T Z 25 5 Cu L R M 3 (C3) E35LT0-1/-4 * T Z 25 5 Cu L P M 1 (C1) E35LT1-1/-4 * T Z 25 5 Cu L M M 1 EC35 Mn: 3.00 Si: 0.50 Cr:.5 Ni: 25.5 Mo: 4.90 Cu: o C: o C: o C: 35 Fully austenitic deposit in CrNiMoCu steel type 35 reat flexibility of use: unique rutile type slag in the TETRA version Specially developed for the phosphate industry Welding of matching steel (UB6), 904L Service temperatures from -1 C to +350 C (1.4539) X1NiCrMoCu 25--5, (1.4537) X1 CrNiMoCuN , (1.4505) X4NiCrMoCuNb --2; UNS N0904, S31726 B 465 and 1.6 T Z N L Z M 3 - ** C: 0.0 Mn: 3.50 Si: 0.25 Cr: 25.0 Ni: 22.0 Mo: 2. N: o C: 0 Austenitic deposit in CrNiMnMo steel modified type 3Mo Joining and cladding of steels with similar compositions Exceptional corrosion resistance in nitric acid, ammonium carbamate and chloride-containing media (1.4466) X2CrNiMo , (1.4465) X1 CrNiMoN , (1.4435) X2CrNiMo --3 * Nearest ** No AWS specification is available 17 Joining

10 Welding of highly alloyed steels B Detailed operating conditions: see page 26 Welding process Slag Welding positions FCAW FCAW FCAW FCAW or SAW Rutile slow freezing Basic Rutile fast freezing Metal cored All positions All positions * * Please refer to your local Welding Alloys technicians Product name Process O: open arc Standard EN ISO Composition : gas shielded S: sub arc Rm Rp 0.2% A5 KCV Type rade [%] Heat resistant steels to 2. T Z 2 R M 3 (C3) - **, 2 and 1.6 Si: 0.50, Cr: o C: 70 Ni: 9.6, Bi: <0.002 Heat resistant austenitic deposit for applications up to 50 C Unique resistance to hot cracking (1.494) X6 CrNi -11, (1.4941) X CrNiTi -, (1.4961) X CrNiNb -13, (1.4919) X6 CrNiMo H and 1.6 B 30H 30H 30H and 1.6 /S to 2.4 T 19 9 H R M 3 (C3) E30HT0-1/-4 T 19 9 H Z M 3 E30HT0-4 T 19 9 H P M 1 (C1) E30HT1-1/-4 T 19 9 H M M 1 EC30H Si: 0.0 Cr:.5 Ni: o C: o C: o C: o C: 70 Austenitic deposit in CrNi steel - type 30H with controlled ferrite level, heat resistant up to 650 C and oxidation resistant up to 00 C Joining and cladding of stabilised or non stabilised creep-resistant austenitic steels with similar compositions (1.494) X6 CrNiNb -11, (1.450) X6CrNiNb -, (1.47) X12CrNiTi -9; AISI 304H-321H-347H 309H and 1.6 B 309H 309H and 1.6 T H R M 3 (C3) E309T0-1/-4 T H Z M 3 E309T0-4 T H P M 1 (C1) E309T1-1/-4 Si: 0.0 Cr: 23.0 Ni: o C: o C: o C: 50 Heat resistant austenitic deposit in CrNi steel - type 309, oxidation resistant up to 900 C Joining of steel forgings and castings with similar compositions (1.42) X15CrNiSi-12, (1.426) -X 40CrNiSi 22-9, (1.433) X7 CrNi 23-. AISI 305, ASTM : A297 HF 309H /S to 2.4 T H M M 1 EC o C: 60 B 309HT 309HT 309HT and 1.6 and 1.6 T Z 22 N H R M 3 (C3) - ** T Z 22 N H Z M 3 - ** T Z 22 N H P M 1 (C1) - ** Mn: 1.00 Si: 1.40 Cr: 22.0 Ni:.0 N + Ce o C: o C: o C: 50 Heat resistant austenitic deposit in CrNi steel modified type 309, with additions of nitrogen and rare earths Joining of steels with similar compositions resisting oxidation up to 00 C ood resistance to fatigue and to deformation linked to rapid and repeated temperature variations (1.435) X9CrNiSiNCe , UNS S3015, S and 1.6 B 3 3 and 1.6 T 25 R M 3 (C3) (E3T0-1/-4) * T 25 Z M 3 (E3T0-4) * T 25 P M 1 (C1) (E3T1-1/-4) * C: 0.15 Mn: 4.00 Si: 0.60 Cr: 26.0 Ni: o C: o C: o C: 50 Heat resistant austenitic deposit in CrNi steel - type 3, resistant to oxidation up to 1150 C Joining of stainless steels with similar compositions ood resistance to hot cracking during welding (1.437 ) X40CrNiSi 25-12, (1.440) X15CrNi25-, (1.441) X15CrNiSi 25-; ASTM: A297HF T 25 M M 1 (EC3) * 3 /S to o C: and /S to 2.4 T Z 25 4 R M 3 (C3) - ** T Z 25 4 M M 1 - ** C: 0.0 Mn: 0.70 Si: 0.0 Cr: 25.0 Ni: o C: o C: 40 Austeno-ferritic deposit in CrNi steel corresponding to the material no 1.4 Resists oxidation to 1150 C and reducing sulphurous gases Joining of Cr Al Si type heat resistant steels (1.421) X CrNiSi 25-4, (1.423) -X40CrNiSi 27 4 (1.4713) XCrAl7, (1.4724) X CrAl13, (1.4762) X CrAl25, (1.4740) -X40 Crsi17, (1.4347) XCrNi26-7; ASTM327, ASTM: A297HC 347H 347H 347H /S and 1.6 to 2.4 T 19 9 Nb R M 3 (C3) E347T0-1/-4 T 19 9 Nb P M 1 (C1) E347T1-1/-4 T 19 9 Nb M M 1 EC347 Si: 0.90 Cr: 19.5 Ni:.5 Nb: o C: o C: o C: 70 Austenitic deposit in CrNiNb steel - type 347 with controlled ferrite level, creep resistant Heat resistant up to 700 C Joining and cladding of steels with similar compositions (1.450) X6CrNiNb -, (1.47) X12CrNiTi -9; AISI 321H-347H * Nearest ** No AWS specification is available 19 Joining

11 Welding of highly alloyed steels B Welding process Slag FCAW FCAW FCAW FCAW or SAW Rutile slow freezing Basic Rutile fast freezing Metal cored Welding positions All positions All positions * Detailed operating conditions: see page 26 * Please refer to your local Welding Alloys technicians By courtesy of Welders NV Product name Process O: open arc Standard EN ISO Composition : gas shielded S: sub arc Type rade Rm Rp 0.2% A5 [%] KCV Description and applications Dissimilar joints & repair welding to LNb to LNb 309LNb to 1.6 to 1.6 T Nb R M 3 (C3) E309LNbT0-1/-4 T Nb P M 3 (C3) E309LNbT1-1/-4 T Nb M M 1 EC309LNb Mn: 1.30 Si: 0.0 Cr: 23.5 Ni: Nb: o C: o C: o C: 50 Austeno-ferritic deposit type 309 LNb Joining of steels with similar compositions and joining carbon steels to stainless steels Single-layer cladding to reach 347 chemistry Service temperatures from -60 C to +350 C 307 to /S to 2.4 T Mn R M 3 (C3) E307T0-1/-4 * T Mn P M 1 (C1) E307T1-1/-4 * T Mn M M 1 EC307 * C: 0. Mn: 6.00 Si: 0.70 Cr: 19.0 Ni: o C: o C: o C: 90 Work-hardening austenitic deposit in CrNiMn steel modified type 307 Dissimilar joints, welding of steels of unknown types, armouring steels, buffering Joining of % Mn austenitic steels Service temperatures from -1 C to +300 C /S to 1.6 to 2.4 T 3 R M 3 (C3) E30MoT0-1/-4 * T 3 P M 1 (C1) E30MoT1-1/-4 * T 3 M M 1 EC30Mo * 0 Mn: 1.50 Si: 0.0 Cr:.5 Ni: 9.70 Mo: o C: o C: o C: 60 Austenitic deposit in CrNiMo steel modified type 30Mo, offering high mechanical strength Fabrication of armoured vehicles, joining of steels with high yield points and limited weldability, dissimilar joints High resistance to hot cracking Service temperatures from -60 C to +300 C 309L 309L 309L /S 0.9 to to to 2.4 T L R M 3 (C3) E309LT0-1/-4 T L P M 1 (C1) E309LT1-1/-4 T L M M 1 EC309L Si: 0.70 Cr: 23.5 Ni: o C: o C: o C: 50 Austeno-ferritic deposit in over-alloyed CrNi steel - type 309L, with optimised ferrite content for joining dissimilar metals Joining of steels with similar compositions and joining carbon steels to stainless steels. Buffering before cladding Service temperatures from -60 C to +350 C 309LMo 309LMo 309LMo /S and 1.6 and to T L R M 3 (C3) E309LMoT0-1/-4 T L P M 1 (C1) E309LMoT1-1/-4 T 25 T R M 2 3 L (C3) M M 1 (E3T0-1/-4) EC309LMo (*) Si: 0.0 Cr: 23.0 Ni: 13.5 Mo: o C: o C: o C: 60 Austeno-ferritic deposit in over-alloyed CrNiMo steel - type 309LMo, for joining dissimilar metals Joining of stainless steels to mild or low-alloyed steels at high dilution levels Buffering before cladding Service temperatures from -60 C to +350 C /S and 1.6 to 2.4 T 29 9 R M 3 (C3) E312T0-1/-4 T 29 9 P M 1 (C1) E312T1-1/-4 T 29 9 M M 1 EC312 Mn: 1.30 Si: 0.0 Cr: 29.0 Ni:.60 Mo: o C: o C: o C: 40 Austeno-ferritic deposit in CrNi steel - type 312, offering exceptional cracking resistance Joining of unknown or hard-to-weld steels Dissimilar joints, including those to steels with high carbon equivalents : high speed steels, tool steels, Mn steels, high strength constructional steels, abrasion-resistant steel plates * Nearest 21 Joining

12 Welding of nickel alloys and special applications AMMA Welding process FCAW Slag Basic Shielding gas Argon % CO 2 (M21) Welding positions * * Please consult us for all-position wires : AMMA V series By courtesy of SICES Spa Features Benefits Optimized basic slag system Bead appearance identical to that of the latest SMAW electrodes Produced with strip of the same compositional type as the deposit X-ray quality crack resistant welds Tight control of trace elements Increased productivity, excellent weld penetration and enhanced wetting properties Meets the most stringent quality requirements Complementary nickel base wires for repair and maintenance are presented in the hardfacing catalogue. Product name STELLOY NI5 STELLOY CCO STELLOY C EN ISO 700 standard TNi4 TNi2 TNi2 Product Name Process O: open-arc Standard EN ISO standard Material No. Composition - Ni balance : gas-shielded Rm A5 KCV standard [%] AMMA 2 and 1.6 AMMA 464 and 1.6 ENi62 * ENiCrFe-3 * ENi602 * ENiCrFe-2* C: 0.0 Mn: 6.00 Cr: 17.0 Nb: 1.70 Fe: 6.00 C: 0.0 Mn: 5.00 Si: 0. Cr:.0 Mo: 0 Nb: 2.50 Fe: o C: o C: 0 Joining and cladding of corrosion and heat resistant type 600 nickel alloys Dissimilar joints between stainless steels and CrMo steels Joining of heat resistant steels Joining and repair of steels with limited weldability Basic type wire depositing a NiCrFe alloy Conforms to the requirements of the ENiCrFe-3 classification for stick electrodes Service temperatures from -196 C to +900 C Basic type wire depositing a NiCr alloy Reduced Fe content and raised Cr content Service temperatures from -269 C to over +00 C (1.4) NiCr 15Fe, 600 alloys, 600L, 00H AMMA 625 AMMA V 625 and 1.6 and 1.6 ENi6625 * ENiCrMo-3 * ENi6625* ENiCrMo-3 T1-1/-4 C: 0.0 Mn: 0.40 Cr: 21.0 Mo: 9.00 Nb: 3.40 Fe: 0.40 C: 0.0 Mn: Cr: 21.0 Mo:.0 Nb: 3. Fe: < o C: o C: 60 Basic type wire depositing a 625 type alloy Conforms to the requirements of the ENiCrMo-3 classification for stick electrodes Joining and cladding of Ni base alloys of corresponding types Joining of steels exposed to low temperatures : CrNi (Mo,N) austenitic steels and 5-9% Ni quench-hardening steels Dissimilar joints between Ni base alloys or to low alloy or stainless steels Joining of super-austenitic stainless steels Service temperatures from -196 C to +10 C (2.456) NiCr22Mo9Nb, (2.45) NiCr21Mo, (1.476) X NiCrAlTi 32-H, (1.476) X NiCrAlTi 32-21, X Ni9; ASTM A 533 r1, 625 alloys, 00H AMMA 25 and 1.6 ENi065 * ENiFeCr-1 * C: 0.0 Mn: 2.00 Cr: 22.5 Mo: 3.00 Cu: 1.60 Fe: 2.0 Ti: o C: 1 Basic type wire depositing a 25 type alloy Excellent resistance to hot cracking and intergranular corrosion Joining of alloys of corresponding types Joining and cladding of lower-alloyed austenitic stainless steels Service temperatures from -196 C to +350 C Under-layer with amma 4655 (1.4465) X1 CrNiMoN , (1.4563) X1 NiCrMoCu , (1.4577) X5CrNiMoTi25-25, (2.45) NiCr21Mo, 25 alloys * No AWS or EN ISO classifications is available for Ni-base cored wires. Equivalent classifications for stick electrodes and/or solid wires are given Joining

13 Welding of cast irons Packaging Metal basket reel Standard net weight External Ø Internal Ø EN ISO 544 standard : 25kg : 4mm : 300mm : 5mm : B 450 WA Pack - not shown Wire Capacity : 400kg Dimensions Diameter : 00mm Height : 950mm Fully recyclable cardboard packaging Drum Standard net weight External Ø Height : 330kg : 595mm : 60mm Metal basket spool Standard net weight External Ø Internal Ø Width EN ISO 544 standard : 15kg : 300mm : 51.5mm : 3mm : BS 300 Plastic spool * Standard net weight External Ø Internal Ø Width EN ISO 544 standard : 15kg : 300mm : 51.5mm : 3mm : S 300 Shielding gas Welding positions CAST Argon + 1-5% O 2 (M13) Argon + 2-% CO 2 (M12-M21) Plastic reel * Standard net weight External Ø Internal Ø Width EN ISO 544 standard : 15kg : 390mm : 305mm : 90mm : R 435 Small plastic spool * Standard net weight External Ø Internal Ø Width EN ISO 544 standard : 5kg : 0mm : 51.5mm : 55mm : S 0 Small metal basket spool Standard net weight : 5kg External Ø : 0mm Internal Ø : 51.5mm Width : 55mm * Manufactured to order on client s request Product name Process O: open arc : gas shielded S: sub arc Standard EN ISO Composition Rm Rp 0.2% A5 [%] KCV CAST NICI O 1.6 to 2.4 to 2.4 T C NiFe-2 T C NiFe-2 C: 1.30 Mn: 4.00 Si: 0.70 Ni: 45.0 C: 0.75 Mn: 4.00 Si: 0.60 Ni: FeNi deposit for rebuilding ductile or spheroidal cast iron and for joining cast irons to each other Reduced heat affected zone (HAZ) Dissimilar joints between cast irons and steels to 40, TS35 to TS 70, TW35 to TW 70, 40 to 0 CAST NiFe and 1.6 T C NiFe-2 C: 0.50 Mn: 2.50 Si: 0.50 Ni: NiFe deposit for joining heavy thicknesses of ductile and spheroidal cast iron and for restrained joints Reduced heat affected zone (HAZ) Easily machined deposit to 40, TS35 to TS 70, TW35 to TW 70, 40 to Joining

14 version Operating conditions for TETRA wires Product Name Page Optimum parameters vary according to the welding power source used Shielding gas as flow rate Stick out Downhand and horizontal fillet welding - and wires Welding positions PA - PB Type of Joint Lap joint J joint V - Root pass Plate thickness All-positions welding - wires Welding positions 3-3F 4-4F o 90 o 70 o - 90 o Type of Joint V - Root pass V - Filling passes Fillet weld V - Root pass V - Filling passes Fillet weld V - Root pass V - Filling passes Wire diameter o o 90 o 90 o o 90 o Lightly weaved beads See table page 13 - When using a 0% CO 2 gas shield,1 to 2 volts extra is recommended 12 - ml/min - mm for wire mm - 25 mm for wire - 1.6mm V - Filling passes Fillet weld -0 o 50 o Wire diameter Current [A] o 90 o Current [A] Voltage [V] Voltage [V] Wire feed speed [m/mn] These parameters are valid for all plate thicknesses 0 o 0 o Wire feed speed [m/min] Stringer bead. Use of the correct gun angle will give good control of the weld pool, good tie-in and optimum penetration. Operating conditions for all types of Welding Alloys cored wires: please refer to our technical data sheets 0 o -90 o o 90 o Welding Positions Standards EN-ISO ASME IX Technical Information All weld metal compositions and mechanical properties given are typical average values. All chemical compositions given are for all weld metal deposits Welding Alloys recommends fluxes suited for use with its submerged-arc wires Technical data sheets and safety data sheets are available for all products in accordance with EC directives 91/155/CEE and 93/112/CE and to international standard ISO 1-1 Welding products and techniques evolve constantly. All descriptions, illustrations and properties given in this catalogue are subject to change and can only be considered as general guidance. Joining By courtesy of Welders NV PA PA PB PC PD PE PF P 1 1F 2F 2 4F Alphabetical Index CAST NICI CAST NiFe AMMA 2 AMMA 464 AMMA 625 AMMA V 625 AMMA 25 ROBOFIL B 700 ROBOFIL B 71 ROBOFIL B CrMo1 ROBOFIL B CrMo2 ROBOFIL B Ni1 ROBOFIL B NiMo ROBOFIL B P91 ROBOFIL KX71T1 ROBOFIL M 70 ROBOFIL M 700 ROBOFIL M 71 ROBOFIL M 71Cu ROBOFIL M CrMo1 ROBOFIL M CrMo2 ROBOFIL M Mo ROBOFIL M Ni1 ROBOFIL M Ni3 ROBOFIL M NiMo ROBOFIL R 71 ROBOFIL R Ni1 ROBOFIL R 91 SPEEDARC T4 SPEEDARC T L H 30L 309H 309HT 309L 309LMo 309LNb L 317L 3L H 347L 904L B L B 30H B 30H B 30L B 309H B 309H B 309HT B 309HT B 3 B 3L B 3NFL B 465 B D57 D57L L H 30L 309H 309HT 309L 309LMo 309LNb L 317L 3L 347H 347L 904L L H 30L 309H 309L 309LMo 309LNb L 317L 3L H 347L 904L D57L

15 A perfectly controlled technology WA Cored Wires Design and manufacture of all types of cored welding wires WA MultiSurfacer Design and manufacture of automated welding equipment for hardfacing and rebuilding applications WA Integra Services Innovative hardfacing and rebuilding solutions by welding A worldwide presence United Kingdom (Head office) Welding Alloys Ltd Argentina Welding Alloys Argentina S.A. Australia (Trading Partner) Specialised Welding Products Pty Ltd Brazil Welding Alloys Brasil Ltda China Welding Alloys China Ltd Egypt Welding Alloys Egypt France Welding Alloys France SAS ermany Welding Alloys Deutschland Legierungstechnik mbh Welding Alloys Deutschland Schweisslegierungs mbh reece Welding Alloys Hellas EPE India Welding Alloys South Asia Pvt Ltd Iran Aliaj Joosh Iran Italy Welding Alloys Italiana s.r.l. Japan Welding Alloys Japan Malaysia Welding Alloys (Far East) Sdn. Bhd. Mexico Welding Alloys Panamericana S.A. de C.V. Poland Welding Alloys Polska Sp. z o.o. Russia Welding Alloys Russia South Africa WASA (PTY) Ltd South Korea Welding Alloys Korea Ltd Spain Welding Alloys España Sweden Welding Alloys Sweden Thailand Welding Alloys (Thailand) Co. Ltd Turkey Welding Alloys Limited Şirketi Ukraine Welding Alloys Ukraine United Arab Emirates Welding Alloys Middle East FZC USA Welding Alloys (USA) Inc. Vietnam Welding Alloys Vietnam Co. Ltd. Welding Alloys roup 09. WA Cored Wire, WA Integra, 3-DCarb and WA MultiSurfacer trade and registered marks and logos are the property of the Welding Alloys roup.