Tungaloy Report No. 426-US. Turning tools NEW. TUNGALOY ECOturn TUNGALOY. Economical insert series! Eco size

Transcription

1 Tungaloy Report No. 426-US Turning tools NEW Economical insert series! Eco size

2 Higly Economical or maximum proit CNMG332E type Regular size CNMG432 type Higly Ecological or te environment Small size insert wit less resource consumption provides ecological eneits. Exceptional cutting perormance Cipreaker on te EcoTurn insert provides te same perormance as a regular size insert. Comparison o insert tickness and cipreaker Te perormance level o te EcoTurn insert is equal to te regular size CNMG432 type insert. Dept o cut range: 0.118" Same perormance 0.118" tickness CNMG332E Regular size CNMG432 type Lower max. dept o cut Conventional downsized insert CNMG322 type Tinner insert. Less impact resistance. 2

3 Dept o cut in general turning For 75%* o applications in general turning, te dept o cut is less or equal to 0.118" " 0.059" WNMG332E type Percentage o users (%) " 0 ap < " ap ap > Dept o cut: *Based on Tungaloy's market researc Regular size WNMG432 type 0.059" 0.059" Ideal tooling parameters can e acieved Interrupted Cuts Rouging TM Continuous Cuts Rouging TM TM TSF TSF TM 3

4 Cutting perormance Comparison o racture resistance - Te racture resistance o te EcoTurn insert is equal to regular size inserts ecause it eatures te same cipreaker and cutting edge dimensions - Te EcoTurn insert demonstrates te same level o racture resistance under eavy interrupted macining wit 0.118" dept o cut. CNMG332E-TM Regular size insert CNMG432-TM 0 5,000 10,000 15,000 20,000 Numer o impacts Work material Cutting speed Feed Dept o cut Work process Coolant : 1045 : Vc = 500 sm : = ipr : ap = 0.118" : Face turning (Interrupted) : Wet Comparison o cip control EcoTurn inserts demonstrate excellent cip control wen working at te same parameters as regular size inserts. Work material Cutting speed Coolant : 1045 : Vc = 660 sm : Wet CNMG332E-TM Regular size insert CNMG432-TM Dept o cut: Dept o cut: Condition Condition Feed: Feed: 4

5 Grades CVD T9100 series or steel turning : Demonstrates a good alance o wear and impact resistance or a wide range o applications. : 1st recommended grade wit excellent wear and cipping resistance in ligt to medium cutting. NS9530 & GT9530 Innovative cermet grade wit incredile tougness NS9530: Versatile cermet grade wit incredile racture resistance wit toug and smoot top layer. GT9530: Coated cermet grade wit premium coating suited or ig speed macining. Standard cutting conditions Application Medium cutting TSF AH600 SERIES T6100 SERIES Medium cutting TM CVD coated grades or stainless steel turning T6120: Outstanding wear resistance. Excellent perormance in continuous cutting. T6130: Complementary grade to AH630. First recommended grade wen iger impact resistance is required or against competitors CVD coated grade. Standard cutting conditions Application Cipreaker Cutting speed Vc (sm) Grades Low caron steels Medium caron steels Hig caron steels Alloy steels Alloy steels Alloy steels NS GT PVD coated grades or stainless steel turning AH630: First recommendation or stainless steel cutting. AH645: Demonstrates excellent perormance in eavy interrupted macining. Special surace tecnology - Smooted insert surace - Improves cipping resistance Special surace tecnology - Improves racture resistance wit toug and smoot top layer Cutting speed Vc (sm) Cipreaker Grades Austenitic Ferrite / Martensite Precipitation ardened AH SS AH T SM T AH Dept o cut Special surace tecnology - Improves adesion resistance Special surace tecnology - Smoot insert surace - Improves cipping resistance Dept o cut Feed Feed Steel Stainless

6 s Negative type Romic, 80 Cipreaker Application Appearance (Cross section) - ap ed grades Coated T6120 T6130 AH630 AH645 NS9530 Cermet Coated cermet ød s ød1 TSF CNMG 331E-TSF *CNMG 332E-TSF GT9530 I.C.dia Tickness Hole dia Corner SS CNMG 331E-SS *CNMG 332E-SS TM CNMG 331E-TM *CNMG 332E-TM CNMG 333E-TM Medium cutting SM CNMG 331E-SM *CNMG 332E-SM CNMG 333E-SM Romic, 55 Cipreaker ed grades Coated Cermet Coated cermet Application Appearance - ap I.C.dia Tickness dia Hole Corner (Cross section) ød s ød1 TSF DNMG 331E-TSF 8 *DNMG 332E-TSF DNMG 333E-TSF T6120 T6130 AH630 AH645 NS9530 GT SS DNMG 331E-SS *DNMG 332E-SS *Note: Cipreaker cross sections are o te inserts marked * **Requires EcoTurn Toololder. See pages : ed items

7 Romic, 55 Application Cipreaker Appearance (Cross section) - ap ed grades Coated T6120 T6130 AH630 AH645 NS9530 Cermet Coated cermet ød s ød1 TM DNMG 331E-TM *DNMG 332E-TM DNMG 333E-TM GT9530 I.C.dia Tickness Hole dia Corner Medium cutting SM DNMG 331E-SM *DNMG 332E-SM Triangular, Cipreaker ed grades Coated Cermet Coated cermet Application Appearance - ap I.C.dia Tickness dia Hole Corner (Cross section) ød s ød1 TSF TNMG 231E-TSF *TNMG 232E-TSF T6120 T6130 AH630 AH645 NS9530 GT SS TNMG 231E-SS *TNMG 232E-SS Medium cutting TM TNMG 231E-TM 8 *TNMG 232E-TM TNMG 233E-TM SM TNMG 231E-SM *TNMG 232E-SM *Note: Cipreaker cross sections are o te inserts marked * **Requires EcoTurn Toololder. See pages : ed items 7

8 Trigon, 80 Cipreaker Application Appearance (Cross section) - ap T6120 T6130 AH630 AH645 NS9530 ød s ød1 TSF WNMG 331E-TSF *WNMG 332E-TSF WNMG 333E-TSF ed grades Coated Cermet Coated cermet GT9530 I.C.dia Tickness Hole dia Corner 13 SS WNMG 331E-SS *WNMG 332E-SS WNMG 333E-SS TM WNMG 331E-TM *WNMG 332E-TM WNMG 333E-TM Medium cutting SM WNMG 331E-SM *WNMG 332E-SM WNMG 333E-SM *Note: Cipreaker cross sections are o te inserts marked * **Requires EcoTurn Toololder. See pages : ed items 8

9 2 ACLN R/L 5 ACLNR/L1233-A d d ACLNR/L1633-A d d AWLN R/L CN AWLNR/L1233-A d d AWLNR/L1633-A d d WN ADJN R/L 2 Toololders - Unique pocket design or EcoTurn inserts External turning and acing A-type (Negative rake, clamp-on system) Cutting edge style: L External turning and acing A-type (Negative rake, clamp-on system) Cutting edge style: L External turning and proiling A-type (Negative rake, clamp-on system) 93 3 Cutting edge style: J ADJNR/L1233-A d d ADJNR/L1633-A d d DN A-type toololder parts : ed items Toololder Applicale inserts Clamp Clamp screw Spring Spring pin Sim Sim screw Wrenc ACLNR/L CN33 ACP3S-E ACS-5W BP-7 SP-2.5 ASC322 CSTB-3.5 T-15F 3.0 ADJNR/L DN33 ACP3S-E ACS-5W BP-7 SP-2.5 ASD322 CSTB-3.5 T-15F 3.0 AWLNR/L WN33 ACP3S-E ACS-5W BP-7 SP-2.5 ASW322 CSTB-3.5 T-15F 3.0 9

10 2 PCLN R/L 5 PCLNR/L1233 d d PCLNR/L1633 d d CN PWLN R/L 5 PWLNR/L1233 d d PWLNR/L1633 d d WN PDJN R/L External turning and acing P-type (Negative rake, lever lock system) Cutting edge style: L External turning and acing P-type (Negative rake, lever lock system) Cutting edge style: L External turning and proiling P-type (Negative rake, lever lock system) 3 Cutting edge style: J PDJNR/L1033 d d PDJNR/L1233 d d PDJNR/L1633 d d DN : ed items 10

11 Unique pocket design or EcoTurn inserts PTGN R/L External turning and proiling P-type (Negative rake, lever lock system) 91 Cutting edge style: G PTGNR/L1223 d d PTGNR/L1623 d d P-type toololder parts Toololder Applicale inserts TN PCLNR/L CN33 LSC317 LSP3 LCL33 LCS3 P PDJNR/L DN33 ELSD32 LSP3 LCL33L LCS3 P PTGNR/L TN LCL23 LCS23A P PWLNR/L WN33 LSW312 LSP3 LCL3 LCS3 P Practical examples 91 Sim Spring pin Sim Lever Wrenc screw : ed items Cutting conditions Workpiece type Toololder Grade Work material Cutting speed: Vc (sm) Feed: Dept o cut: Macining Coolant Results ø Macine part ACLNL1633-A CNMG332E-TM 4" 2.8" ø1.18" ACLNL1633-A CNMG332E-TM 1055 Low alloy steel External turning (Continuous cutting) Wet times 150 longer tool lie! Numer o pieces (pcs) Competitor Current insert: CNMG 431 type. EcoTurn demonstrates excellent cip control wit 0.12" dept o cut. grade acieves 1.5 times longer tool lie. Macine part (Automated manuacturing line) ø1.77" CNMG332E-TM " 1.58" CNMG432-TM Competitor Current P25 grade is suitale or interrupted parts, ut not good or continuous cutting. By using EcoTurn and dierent type inserts, tool lie o eac insert drastically increases. ø1.1" Current: One insert type wit P25 CVD grade External turning (Continuous cutting) Wet times 300 longer tool lie! Numer o pieces (pcs) 11

12 3726 N Ventura Drive, Arlington Heigts, IL 60004, U.S.A. Inside Sales: Tecnical Support: Fax: Tungaloy Canada 432 Elgin St. Unit 3, Brantord, Ontario N3S 7P7, Canada Pone: Fax: Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico Pone: Fax: Become a an on aceook Follow us on Watc our videos on You Tue Scan or instant we access Distriuted y: Sept (TA)