HyperCoat CTCP115 / CTCP125

Transcription

1 HyperCoat CTCP115 / CTCP125 E

2 CERATIZIT - secrets of success Secrets of success CERATIZIT is your partner for exceptional hard material solutions. Hard materials and tools from CERATIZIT - our solutions to complex problems are an integral part of our customers success. Our products guarantee: economy - long life - speed! And it is precisely this combination which gives our business partners a direct competitive advantage. Premier performance is only possible through a total appreciation of the requirements of our business partners. A performance achieved through flexible thinking and continuous dialogue with our customers. A pioneering spirit and a deep understanding of powder metallurgy characterize the history of CERATIZIT. One of the attributes of our company philosophy is the search for perfection: target oriented - sustainably - passionately! Intensive research and development activities, taking into account the precise requirements and working processes of the customer, are today s investment for the solutions of tomorrow - and beyond. Corporate values The views and focus of our business partners matter Innovative and flexible thinking matters Communication matters Employee development matters Professionalism matters Our environment matters Tailored cutting tool solutions Cutting materials, coatings, inserts, tooling systems and machining solutions - all this is included in the cutting tool division at CERATIZIT. Worldwide well-known companies process advanced materials applying cutting tool products from CERATIZIT: from the automotive industry to the aerospace industry, mechanical engineering, and tool construction to the oil industry. The basis of these long-term business relations is the faith of the customers in the extensive know-how of the carbide specialists. 2

3 CTCP115 / CTCP125 Consistent and reliable cutting performance for the ISO-P range. 3

4 Security for your work piece CTCP115 / CTCP125 Look no further - CTCP125 inserts show unbeatable performance. 100% SAFE 100% EW CTCP115 is the first choice for highly productive steel machining under stable conditions. This grade guarantees maximum tool life and optimum process security for all applications with highest demands on both heat and wear resistance. CTCP125 satisfies the demands of steel machining better in terms of productivity and reliability and also offers a broader application range than all previous P25 grades. This is the universal steel turning grade. It may be applied in all industries and for all applications from one-off components to high volume production and the manufacture of small parts or heavy duty machining. 4

5 The easy solution to hard steel problems CTCP115 EW Hard materials Stainless steel Material group on ferrous metals Machining application type F M R F Fine machining M Medium machining R Rough machining ideal good still possible Stability / degree of interrupted cut optimum good medium difficult CTCP125 Hard materials Stainless steel Material group on ferrous metals Machining application type F M R F Fine machining M Medium machining R Rough machining ideal good still possible Stability / degree of interrupted cut optimum good medium difficult 5

6 Application range Industries Automotive industry and subcontractors General mechanical engineering Power generation Railway vehicles Bearing industry Heavy duty machining Oil industry Typical components Gear components Bearing rings Driveline and structural components Components produced on automatic lathes Tubes and couplings Forgings Axles and shafts Rings For numerous steel alloys Constructional steels Tool steel in general Cold working steels Hot working steels Plastic mould steel Cementation steels Ball bearing steels High-speed steels Spring steels Machining steel Valve steels Stainless steels Tempered steels itriding steels 6

7 Customer benefits Product advantages YOUR benefi ts High cutting edge stability Consistent results Much increased reliability Longer tool life Higher metal removal rates Enhanced productivity and economy Wide application range Suitable for all steel alloys Good performance potential also on cast iron and stainless steels Versatility Reduced storage Ideal combinations of cutting materials and chip grooves Maximum tool life, wide application range 7

8 Recommended tooling systems MaxiLock S The centre screw guarantees a safe connection of the insert and the tool holder. Chip evacuation is not hindered by obstructive clamping elements. Due to the neutral insert position the effective rake angle is identical to that of the insert form and geometry. MaxiLock D Robust top clamp for safe positioning of the insert in the insert seat. Claw, spring and clamping screw (clamping element) = OE SPARE PART. All-inclusive concept with integrated spare shim and screw. Clamping key integrated in the shank to reduce packaging volume and storage. Reinforced shim, clamped with screw. TorxPlus system. Torque is transmitted better giving safer clamping. Optimized insert seat so that precise insert positioning and clamping is possible despite adhesion and wear. 8

9 Lab tests Wear test Maximum cutting speed, maximum thermal stress on the CTCP115 cutting edge. Reliability in extreme machining conditions. Toughness tests Maximum impact stress in the standardized increasing feed rate test. When comparable cutting materials break, CTCP125 shows its strengths. Reliability in extreme machining conditions. 9

10 Tests Practical examples PI C45V Cutting data: v c = 200 m/min a p = 2.50 mm f = 0.38 mm ctcp % ctcp115 EW Competitor/benchmark Tool life: 14 min CERATIZIT CTCP115 Tool life: 21 min ED PIECE 100Cr6 Cutting data: v c = 200 m/min a p = mm f = 0.30 mm ctcp % ctcp115 Competitor/benchmark Tool life: 18 min CERATIZIT CTCP115 Tool life: 24 min 10

11 Tests Practical examples FLAGE 16MnCr5 Cutting data: v c = 220 m/min a p = 2.00 mm f = 0.30 mm ctcp % ctcp125 Competitor/benchmark Tool life: 25 min CERATIZIT CTCP125 Tool life: 45 min DIE X38CrMoV5-3 Cutting data: v c = 150 m/min a p = 3.00 mm f = 0.25 mm ctcp % ctcp125 Competitor/benchmark Tool life: 15 min CERATIZIT CTCP125 Tool life: 30 min 11

12 The CERATIZIT designation system Manufacturer: CERATIZIT CTC C P125 Cutting material W - Uncoated carbide C - CVD coated carbide P - PVD coated carbide T - Uncoated cermet E - Coated cermet - Uncoated silicon nitride M - Coated silicon nitride S - Mixed ceramic I - Sialon D - PCD B - CB L - CB coated H - Sintered HSS ISO 513 Application range e.g ISO K05/P (material) Variant 1: number Stainless steel Light and non ferrous metals, non metals 5 - alloys, titanium 6 - Hard materials 7 - Universal grade (machining method) 1 - Turning 2 - Milling 3 - Parting and grooving 4 - Drilling 5 - Threading 6 - Others 7 - Universal grade for a variety of applications (material) Variant 2: ISO letter P - M - Stainless steel K - - Light and non ferrous metals, non metals S - Super alloys/titanium H - Hard materials X - Universal grade for a variety of materials 12

13 CTCP115 HC-P15 HC-M10 HC-K25 EW... Grade description Composition: Co 5.8%; mixed carbides 6.4%; WC balance Grain size: 1-2 µm Hardness: HV 1550 Coating specification: CVD Ti (C,) + AI 2 O 3 ; 18.5 µm.. Toughness Wear resistance Toughness Wear resistance CTCP125 HC-P25 HC-M20 HC-K25... Composition: Co 7.0%; mixed carbides 8.0%; WC balance Grain size: 1-2 µm Hardness: HV 1450 Coating specification: CVD Ti (C,) + AI 2 O 3 ; 15 µm.. Toughness Wear resistance Toughness Wear resistance

14 Grade overview Grade designation CTCP115 CTCP125 Standard designation Type of cutting material Application range HC-P15 C HC-M10 C HC-K25 C HC-P25 C HC-M20 C HC-K30 C A R F S H Stainless steel on ferrous metals materials Hard materials Application range -R28 / -R58 / -R88 EW Machining situation and stability Machining type Chip groove Material F / M / R γ R28 R γ = 4 a p : 1,0 12,0 mm f: 0,25 1,1 mm γ R58 R γ = 0 a p : 1,5 16,0 mm f: 0,3 1,3 mm R γ R88 γ = -15 a p : 2,5 23,0 mm f: 0,5 1,9 mm MasterGuide: Stainless Machining situation and stability: excellent good acceptable difficult Recommendation: ideal good still possible Machining type: F Fine machining M Medium machining R Rough machining 14

15 Chip groove application range EW -R28 CMM E-R28 a p : f: 1,0 7,0 mm 0,3 0,7 mm CMM E-R28 a p : f: 2,0 12,0 mm 0,35 1,0 mm EW -R58 CMM E-R58 a p : f: 1,5 7,0 mm 0,3 0,85 mm CMG E-R58 a p : f: 2,5 12,0 mm 0,4 1,2 mm EW -R88 CMM S-R88 a p : f: 3,5 12,0 mm 0,5 1,5 mm 15

16 Inserts CMG, CMM -TF -TMF -TM -TRM -R28 -TR -TFQ -M50 -TMQ -TMR -R58 -T L R CTCP115 CTCP125 r [mm] Type, description l [mm] d [mm] s [mm] d 1 [mm] 0.40 CMG E-TF R CMG E-TM R CMG E-M50 R R CMG E-TMF R R CMG E-TF R CMG E-TFQ R CMG E-M50 R CMM E-R28 R R CMG E-TFQ R R CMG E-TF R CMG E-TMF R R CMG E-TM R R CMG E-TMR R R CMG E-TRM R R CMM E-TR R CMM S-T R CMG E-M50 R R CMG E-TFQ R R CMG E-TM R CMG E-TMQ R R CMG E-TMR R R CMG E-TRM R CMM E-R28 R R CMM E-R58 R R CMM E-TR R CMM S-T R CMM E-R28 R R CMM E-R58 R R CMG E-TMR R CMG E-TRM R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces CMG E-TF CTCP115 16

17 Inserts CMG, CMM, CMT -TF -TMF -TM -TRM -R28 -R58Q -T -R88 -TFQ -M50 -TMQ -TMR -R58 -TR -R80 -R88Q L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.80 CMG E-TM R CMG E-TMR R R CMG E-TRM R R CMM E-R28 R R CMM E-R58 R R CMM E-TR R CMM S-T R CMM E-R28 R R CMM E-R58 R R CMG E-TMR R CMG E-TRM R CMM E-TR R CMM S-T R CMG E-TM R CMG E-TMR R R CMM E-R28 R R CMM E-R58 R R CMG E-TRM R CMM E-R28 R R CMM E-R58 R R CMM S-R88 R R CMG E-TM R CMG E-TMR R CMM E-TR R CMM S-R80 R CMM S-T R CMM E-R28 R R CMM E-R58 R R CMM E-R58Q R R CMM S-R80 R CMM S-R88 R R CMM S-R88Q R R CMM E-R58 R R CMM S-R88 R R ,20 CMT S-R88 R R 32,24 31,75 9,52 9,12 rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces CMG E-TM CTCP125 17

18 Inserts DMG -TF -M50 -TRM -TMF -TM -TMR L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.40 DMG E-M50 R R DMG E-TF R R DMG E-TMF R R DMG E-M50 R R DMG E-TF R DMG E-TM R R DMG E-TMF R DMG E-TRM R DMG E-TMF R DMG E-TMR R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces DMG E-M50 CTCP115 18

19 Inserts DMG, DMM -TF -TMF -TM -TRM -R28 -TR -TFQ -M50 -TMQ -TMR -R58 L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.40 DMG E-M50 R DMG E-M50 R DMG E-M50 R DMG E-TRM R DMG E-M50 R R DMG E-TF R R DMG E-TFQ R DMG E-TMF R R DMG E-M50 R R DMG E-TF R R DMG E-TFQ R R DMG E-TM R R DMG E-TMF R R DMG E-TMQ R DMG E-TMR R R DMG E-TRM R DMM E-TR R DMG E-M50 R R DMG E-TF R DMG E-TM R DMG E-TMQ R DMG E-TMR R DMG E-TRM R DMM E-R28 R R DMM E-R58 R R DMM E-TR R DMG E-TM R DMG E-TRM R DMM E-R28 R R DMM E-R58 R R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces DMG E-M50 CTCP125 19

20 Inserts SMG, SMM -TF -M50 -TRM -R28 -TR -TMF -TM -TMR -R58 E L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.80 SMG E R SMG E-TF R SMG E-M50 R R SMG E-TM R R SMG E-TMF R SMG E-TMR R R SMM E-TR R SMG E-M50 R R SMG E-TM R SMG E-TMR R SMG E-TRM R SMM E-TR R SMG E-TM R SMG E-TMR R SMM E-R28 R R SMM E-R58 R R SMM E-TR R SMG E-TMR R SMM E-R28 R R SMM E-R58 R R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces SMG E CTCP125 20

21 Inserts SMG, SMM, SMT -TMR -TR -R88 -R58 -T L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 1.20 SMG E-TMR R SMM E-R58 R R SMG E-TMR R SMM E-R58 R R SMM E-TR R SMM S-R88 R R SMM S-T R SMM E-R58 R R SMM S-R88 R R SMM E-R58 R R SMM E-TR R SMM S-R88 R R SMM S-T R SMM E-R58 R R SMM S-R88 R R SMM S-R88 R R SMM S-R88 R R SMM S-R88 R R ,20 SMT S-R88 R R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces SMG E CTCP125 21

22 Inserts TMG, TMM -TF -M50 -TRM -TR E -TMF -TM -TMR -T ER-EL L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.40 TMG E-TF R TMG E-M50 R R TMG E-TF R R TMG E-TMF R R TMG ER R R TMG EL L R TMG E-M50 R R TMG E-TF R R TMG E-TM R R TMG E-TMF R TMG E-TMR R TMG E-TRM R TMG ER R R TMM S-T R TMG E-M50 R R TMG E-TM R TMG E-TMF R TMG E-TMR R TMG E-TRM R TMM E-TR R TMG E-TM R R TMG E-TMR R TMG E-TRM R TMM E-TR R TMG E-TM R TMG E-TMR R TMG E-TRM R TMM E-TR R TMM S-T R TMG E-TMR R TMG E-TRM R TMM E-TR R TMM E-TR R TMG E R Stainless on ferrous metals Hard materials rr International CERATIZIT range, for present availability see price list Ordering example: 10 pieces TMG E-TF CTCP125 22

23 1 1 The views and focus of our business partners matters Instead of talking product with customers, we work on real solutions for business partners. 23

24 Inserts VMG -F40 -M40 -M50 L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.40 VMG E-F40 R VMG E-M40 R VMG E-M50 R R VMG E-F40 R VMG E-M40 R VMG E-M50 R R VMG E-M50 R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces VMG E-F40 CTCP125 24

25 Inserts WMG -TF -TMF -TM -TRM -TFQ -M50 -TMQ -TMR L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.40 WMG E-TFQ R WMG E-TMF R WMG E-M50 R R WMG E-TFQ R WMG E-TM R R WMG E-TMF R R WMG E-TRM R WMG E-M50 R R WMG E-TRM R WMG E-TF R WMG E-TMF R WMG E-M50 R R WMG E-TF R WMG E-TFQ R R WMG E-TM R R WMG E-TMF R R WMG E-TMR R WMG E-TRM R WMG E-M50 R R WMG E-TFQ R WMG E-TM R WMG E-TMQ R R WMG E-TMR R WMG E-TRM R WMG E-TMR R WMG E-TRM R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces WMG E-TFQ CTCP125 25

26 Inserts CCGT, CCMT -SF -SM -SMF -SMQ L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.20 CCGT E-SF R CCGT E-SM R CCMT E-SF R R CCMT E-SM R R CCMT E-SMF R CCMT E-SM R CCMT E-SMF R CCMT 09T304E-SF R R CCMT 09T304E-SM R R CCMT 09T304E-SMF R R CCMT 09T304E-SMQ R CCMT 09T308E-SF R R CCMT 09T308E-SM R R CCMT 09T308E-SMF R R CCMT 09T308E-SMQ R CCMT E-SF R CCMT E-SM R R CCMT E-SMF R CCMT E-SMQ R CCMT E-SF R CCMT E-SM R R CCMT E-SMF R CCMT E-SMQ R R CCMT E-SM R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces CCGT E-SF CTCP125 26

27 Inserts DCGT, DCMT -SF -SM -SMF -SMQ L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.20 DCGT E-SF R DCGT E-SM R DCMT E-SF R R DCMT E-SM R R DCMT E-SMF R DCMT E-SMQ R R DCMT E-SM R R DCMT 11T304EL-SMQ L R DCMT 11T304E-SF R R DCMT 11T304E-SM R R DCMT 11T304E-SMF R R DCMT 11T304E-SMQ R DCMT 11T304ER-SMQ R R DCMT 11T308E-SF R R DCMT 11T308E-SM R R DCMT 11T308E-SMF R R DCMT 11T308E-SMQ R DCMT 11T312E-SM R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces DCGT E-SF CTCP125 27

28 Inserts RCGT, RCMT, RCMX -SM -R83 L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 3.00 RCGT 0602MOE-SM R RCGT 0803MOE-SM R RCMT 1003MOS-SM R RCMT 1204MOS-SM R R RCMT 1606MOS-SM R R RCMT 2006MOS-SM R RCMT 2507MOS-SM R RCMT 3209MOS-SM R R RCMX 3209MOS-R83 R R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces RCGT 0602MOE-SM CTCP125 28

29 Inserts SCMT -SF -SM -SMF L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.40 SCMT 09T304E-SF R SCMT 09T304E-SM R R SCMT 09T304E-SMF R SCMT 09T308E-SF R SCMT 09T308E-SM R R SCMT 09T308E-SMF R SCMT E-SF R SCMT E-SM R R SCMT E-SM R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces SCMT 09T304E-SF CTCP125 29

30 Inserts TCMT -SF -SM -SMF L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.40 TCMT E-SM R TCMT E-SF R TCMT E-SM R R TCMT E-SF R TCMT E-SM R TCMT E-SMF R TCMT 16T304E-SF R TCMT 16T304E-SM R R TCMT 16T308E-SF R TCMT 16T308E-SM R R TCMT E-SM R Stainless rr on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces TCMT E-SM CTCP125 30

31 Inserts VCGT, VCMT -SF -SM -SMF L R CTCP115 CTCP125 r Type, l d s d 1 [mm] description [mm] [mm] [mm] [mm] 0.20 VCGT E-SF R R VCGT E-SF R R VCMT E-SMF R R VCGT E-SF R R VCMT E-SF R R VCMT E-SM R R VCMT E-SMF R R VCMT E-SM R VCMT E-SF R R VCMT E-SM R R VCMT E-SMF R R rr Stainless on ferrous metals Hard materials International CERATIZIT range, for present availability see price list Ordering example: 10 pieces VCGT E-SF CTCP115 31

32 Cutting data Grades / materials Work piece material Type of treatment / alloy VDI 3323 group Hardness HB annealed 0.15% C on alloyed steel annealed 0.15% % C tempered 0.45% C annealed A Low alloyed steel tempered tempered 7 / High alloyed steel annealed temp ered Stainless steel annealed tempered ferritic martensitic annealed ferritic / martensitic R Stainless steel quenched quenched austenitic duplex hardened martensitic / austenitic Grey cast iron pearlitic / ferritic pearlitic / martensitic F Spheroidal cast iron ferritic pearlitic Malleable cast iron ferritic pearlitic

33 Cutting data Coated carbide CTCP115 CTCP125 v c v c [m/min] [m/min]

34 34

35 CERATIZIT - worldwide CERATIZIT - worldwide Production sites in the three big economic areas with a worldwide network of CERATIZIT sales and support engineers plus many CERATIZIT distribution partners guarantee customer vicinity. We maintain the dialogue with our customers and strive for long-term partnerships. Find your personal distribution partner at: CERATIZIT worldwide production sites and support centres CERATIZIT worldwide sales centres CERATIZIT worldwide distribution partner network CERATIZIT - worldwide Parent company in Luxembourg CERATIZIT Luxembourg Sàrl Route de Holzem 101, B.P. 51 L-8201 Mamer Tel.: Fax: info@ceratizit.com Contact for further information: CERATIZIT Austria Gesellschaft m.b.h. A-6600 Reutte/Tyrol Tel.: +43 (5672) Fax: +43 (5672) info.austria@ceratizit.com 35

36 E We reserve the right to make technical changes for improvement of the product.