Industrial Rolled Copper and Copper Alloy Products

Transcription

1 KME Germany GmbH & Co. KG Copper and Copper Alloy Products [EN] Industrial Rolled Copper and Copper Alloy Products

2 KME Germany GmbH & Co. KG KME and copper Our modern world would be impossible without copper: electricity, air conditioning, refrigeration, traffic and digital media technology have become part of our daily lives and owe much of their widespread success to the consistent use of the raw material copper. Copper has become indispensable in technological development, and its importance as a state-of-the-art raw material is unchallenged. KME Germany GmbH & Co. KG with its production sites in Osnabrück and Menden manufactures Standard Products for the building and rolled industry and also in Osnabrück Special Products for industrial applications. The precise definition of mechanical properties such as high electrical conductivity 2 or narrow production tolerances are essential for industrial use. 2 KME Germany GmbH & Co. KG Copper and Copper Alloy Products 4

3 Rolled Products for industrial applications At KME, copper and copper-alloy rolled material is tailor-made in quantity to customer specifications. In addition to strips, sheets, plates and blanks for industrial use, KME Germany GmbH & Co. KG in Osnabrück also manufactures special strips needed for the production of cables and transformers. Many industrial sectors use KME's rolled products, which include the electric and electronics industries, the automotive and semiconductor industry, the mechanical engineering industry and for metal working. KME rolled products comply fully with the main international standards (EN, DIN, ASTM, BS, AFNOR etc.) KME Germany GmbH & Co. KG Copper and Copper Alloy Products 3

4 Copper Strips KME is one of the leading manufacturers of copper and copper-alloy strips. Copper strips are produced to EN 1652 and EN 13599, to tighter tolerances than those stated in the EN standards. KME offers various alloys / types of copper, all with a minimum 99.9% purity. 4 KME Germany GmbH & Co. KG Copper and Copper Alloy Products

5 Surfaces bare hot-dip tinned galvanic tin-plated (with/without reflow) special KME tin coatings with specific properties profiled strips (thicknesses: ; widths: ) Other surface finishes on request. Delivery Forms single coils coils, layer / traverse wound, plastic or iron drums Coil weight kg TECSTRIP _multicoil (thicknesses: ; widths: ) Dimensions Coils Width Thickness Inner diamter of the coil Max. coil weight /400/500/ kg/ 50 1, / kg/ / kg/ 700 1, / kg/ Other dimensions, coil weights and inner diameter of coil upon request. Materials DIN EN CEN ASTM JIS Cu-ETP (E-Cu) CW004A C11000 C1100 Cu-HCP (SE-Cu) CW021A C10300 Cu-DHP (SF-Cu) CW024A C12200 C1220 Cu-OFE (OF-Cu) CW009A C10100 C1010 Possible coil weights: 3 to 12 kg/ range. KME Germany GmbH & Co. KG Copper and Copper Alloy Products 5

6 Surfaces bare hot-dip-tinned galvanic tin-plated (with/without reflow) silver plated nickel plated selectively plated profiled PVC - coated Delivery Forms Strips Dimensions Minimum Maximum Width Thickness Plates Dimensions Minimum Maximum Thickness 0, Width Length Standard 1000 x 2000 Further dimensions / sizes on request. Discs Dimensions Minimum Maximum Diameter Thickness Below Ø 100 on request. Strips / Plates / Discs: Some combinations of thickness, width and diameter are not feasible. Please consult us for more details. Coil Design Strips Weight (kg/ width): approx. 1.5/3/6/12 kg/ strip width approx. 2.5/5/10 kg/ strip width Inner diameter of coil: 100, 300, 400, 500 Other coil dimensions on request. Traverse wound strips: Drum weights: kg Wooden, plastic and metal drums Width: 8-50 Thickness: Materials DIN EN CEN ASTM JIS CuZn5 CW500L C21000 C2100 CuZn10 CW501L C22000 C2200 CuZn15 CW502L C23000 C2300 CuZn20 CW503L C24000 C2400 CuZn30 CW505L C26000 C2600 CuZn33 CW506L C26800 C2680 CuZn36 CW507L C CuZn37 CW508L C27400 C2740 Other brass products on request. 6 KME Germany GmbH & Co. KG Copper and Copper Alloy Products

7 Brass Rolled Products Brass is probably the most well-known of all copper alloys. Varying the composition of copper and zinc creates different types of material which are specifically geared to meeting particular demands. At KME, brass products are made in a wide variety of alloys, manufactured to EN 1652 and EN 1654, to tighter tolerances than those stated in the EN standards. KME Germany GmbH & Co. KG Copper and Copper Alloy Products 7

8 Bronze Strips KME produces high-quality alloyed bronze strips according to EN 1652 and EN 1654 and with much narrower tolerances those specified in the EN standard. 8 KME Germany GmbH & Co. KG Copper and Copper Alloy Products

9 Surfaces bare hot-dip-tinned galvanic tin-plated (with/without reflow) special KME tin coatings with specific properties profiled strips (thicknesses: ; widths: ) Other surface finishes on request. Delivery Forms single coils coils, layer / traverse wound, plastic or iron drums Coil weight kg TECSTRIP _multicoil (thicknesses: ; widths: ) Materials DIN EN CEN ASTM JIS CuSn4 CW450K C51100 C5111 CuSn5 CW451K C51000 C5102 CuSn6 CW452K C51900 C5191 CuSn8 CW453K C52100 C5210 Dimensions Strips Materials Thickness Width Inner diamter of the coil Max. coil weight CuSn0.15 (STOL 81) /400 approx. 10kg / CuSn0.2 (STOL 80) > /400/500/ /500/600 approx. 3.5/5.5/11kg/ approx. 3.5/5.5/11kg/ CuSn > /400/500/ /500/600 approx. 4/6/12kg/ approx. 4/6/12kg/ CuSn > /400/500/ /500/600 approx. 4/6/12kg/ approx. 4/6/12kg/ CuSn > /400/500/ /500/600 approx. 4/6/12kg/ approx. 4/6/12kg/ CuSn > /400/500/ /500/600 approx. 4/6/12kg/ approx. 4/6/12kg/ Other dimensions, coil weights and inner coil diameters on request. KME Germany GmbH & Co. KG Copper and Copper Alloy Products 9

10 Cable Strips KME is the leading manufacturer of copper and copper-alloy precision cable strips which are used throughout the world in the production of cables for telecounications, high-frequency engineering and energy transfer. Material Thickness Width Max. 1) coil weight 1/1 Coil Standard coil weights 1) 1/1 Coil 1/2 Coil 1/3 Coil Standard inner dia. of the coil Cu-HCP (SE-Cu) approx. 12 approx. 6 approx , 400 Cu-DHP (SF-Cu) approx. 12 approx. 6 approx , 400 Cu-ETP (E-Cu) approx. 12 approx. 6 approx , 400 Cu-OF (OF-Cu) approx. 12 approx. 6 approx , 400 CuSn0, approx. 10 approx. 5 approx , 400 CuSn0, approx. 11 approx. 5.5 approx , 400 CuSn4, 5, 6, approx. 10 approx. 5 approx , 400 1) In kg per range; not for all combinations of thickness and width. Deviations in inner diameter of coil may be agreed upon. 10 KME Germany GmbH & Co. KG Copper and Copper Alloy Products

11 Cable Strips Extremely high-quality copper strips for any type of counications (coaxial, HF submarine cable), heavy-duty and special cable. Cable strips with specific demands on the welding parameters stand out for the following features: No periodic fluctuations in thickness Technically fat-free, smooth surface High dimensional stability High electrical conductivity Concentrated materials composition Copper strips with no specific demands on welding parameters stand out for the following features: High electrical conductivity Low-fat, smooth surface Narrow size tolerances Delivery Forms In addition, KME supplies special strips such as one- or two-sided copolymer coated strips and/or tailor-made perforated strips which are used in radiating cables, etc. KME Germany GmbH & Co. KG Copper and Copper Alloy Products 11

12 Transformer Strips KME produces soft copper strips with clean, smooth surfaces and deburred edges for transformer windings. Their characteristic feature is the carefully deburred edges, making them ideal for constructing electric windings with large conductor cross-sections. They are mainly used to equip distribution transformers and special transformers for welding engineering, making rectifiers and electrotechnical appliances KME Germany GmbH & Co. KG Copper and Copper Alloy Products

13 Copper strips for manufacture of transformer windings Cu-ETP (E-Cu58) CW004A Cu 99.97% Tolerances according to EN Coil design/packaging Inner diameter 400 for widths up to /600 for widths above 700 with or without paper interleaving (we recoend the use of paper interleaving) Scope of supply thickness, 700 width thickness, > width Standard dimensions thick x wide KME Germany GmbH & Co. KG Copper and Copper Alloy Products 13

14 Materials DIN EN Cu-ETP (E-Cu58) Cu-DHP (SF-Cu) Cu-HCP (SE-Cu) Cu-OF (OF-Cu) CuNi Other materials on request. CEN CW004A CW024A CW021A CW008A Standard formats (e.g. 1,000 x 2,000 ) in the materials Cu-ETP (E-Cu) Cu-DHP (SF-Cu) can be supplied iediately ex stock (subject to availability). Dimensions Sheets Thickness Width Length , > < 1,800 3,048 > < 1,800 6,000 > on request Larger sheets and other special dimensions upon request 14 KME Germany GmbH & Co. KG Copper and Copper Alloy Products

15 Sheets and Plates KME produces copper and copper-alloy sheets and plates to international standards for stamping, forming, drilling and deep drawing parts; for tubes, vessels, welding construction, sealing, plating, capacitors, bus bars, cable connectors, finned tubing, kitchen appliances, gifts for any type of metal good. KME Germany GmbH & Co. KG Copper and Copper Alloy Products 15

16 Discs KME produces copper discs and plates to EN 1652 and EN 1653 for hot-water appliances, household appliances and any type of metal good with a high-quality surface and the best possible deep-draw properties. 16 KME Germany GmbH & Co. KG Copper and Copper Alloy Products

17 Discs Stamped and cut copper discs in low-earing quality for deep-drawing purposes. The KME copper discs complying with EN 1652 and EN 1653 are suitable for the production of boilers, electrical household appliances and all kinds of metal-objects requiring a high-quality surface and a good deep-drawing quality. The discs can be made from strips or plates. Discs made from strip are usually annealed (R220). On request however, the physical state of semi-hard (R240) or hard (R290) is also available. Profiled sheets and segments Individual profiled blanks with stamped, cut or sawn edges for the construction of containers and apparatus. Copper discs production from strips soft (R 220) half-hard (R 240): upon request hard (R 290): upon request Dimensions discs (hand-rolled sheets /heavy sheets) Thickness Diameter Temper > ,200 soft, half-hard, hard > approx 1,900 soft, half-hard, hard > approx 1,900 soft, hard as rolled Other dimensions on request. Dimensions discs (production from strips) Thickness Diameter upon request , ,001 1,200 KME Germany GmbH & Co. KG Copper and Copper Alloy Products 17

18 INTERNATIONAL STANDARDS KME industrial rolled products are manufactured in compliance with the main international standards. Below is a list of the standards to which all our industrial rolled products refer. DIN EN DIN EN ISO 9001 DIN EN DIN EN 1172 BS EN 1172 DIN EN 1652 BS EN 1652 NF EN 1652 DIN EN 1653 BS EN 1653 NF EN 1653 DIN EN 1654 BS EN 1654 DIN EN BS EN NF EN ASTM-F68 ASTM-B-152 ASME-SB-152 ASTM-B-171 ASME-SB-171 ASTM-B-370 IIS H 3100 JIS H 3110 JIS H 3130 Metallic materials. Tensile testing Quality management systems - requirements Metallic products - types of inspection documents Strips and sheets for the building industry Plates, sheets, strips and discs for general purposes Plates, sheets and discs for boilers, pressure vessels and hot water storage systems Strips for springs and connectors Copper plates, sheets and strips for use in electrical engineering Oxygen-free copper in wrought forms for electron devices Copper sheet, strip, plate and rolled bar Copper-Alloy plate and sheet for pressure vessels, condensers and heat exchangers Copper sheet and strip for building constructtion Copper and copper alloys sheets, plates and strips Phosphor bronze and nickel silver sheets, plates and strips Copper beryllium alloy, copper titanium alloy, phosphor bronze, copper-nickel-tin alloy and nickel silver sheets, plates and strips for springs 18

19 ALLOYS Material Copper DIN EN CEN ASTM JIS Tensile strength Electric conductivity R min.. R max BS MS/m IACS (%) Cu ETP Cu ETP CW004A C11000 C1100 R200.. R Cu-HCP Cu-HCP CW021A C10300 R200.. R Cu-PHC (SE-Cu) Cu-PHC (SE-Cu) CW020A C10300 (OFXLP-Cu) R200.. R Cu-DLP Cu-DLP CW023A C12000 R200.. R Cu-DHP Cu-DHP CW024A C12200 C1220 R200.. R Cu-OFE Cu-OFE CW009A C10100 C1010 R200.. R CuZn0.5 CuZn0.5 CW119C C18661 C1866 R220.. R CuAg0.1P CuAg0.1P CW016A C10700 C1070 R200.. R DLPS-Cu DLPS-Cu C1010 R200.. R Material Brass CuZn5 CuZn5 CW500L C21000 C2100 R230.. R340 CZ CuZn10 CuZn10 CW501L C22000 C2200 R240.. R350 CZ CuZn15 CuZn15 CW502L C23000 C2300 R260.. R550 CZ CuZn20 CuZn20 CW503L C24000 C2400 R270.. R480 CZ CuZn28 CuZn28 R270.. R CuZn30 CuZn30 CW505L C26000 C2600 R270.. R630 CZ CuZn33 CuZn33 CW506L C26800 C2680 R280.. R CuZn36 CuZn36 CW507L C27000 C2700 R300.. R630 CZ CuZn37 CuZn37 CW508L C27200 C2720 R300.. R630 CZ CuZn39Pb2 CuZn39Pb2 CW612W C3771 R360.. R560 CZ CuZn40 CuZn40 CW617N C28000 R340.. R470 CZ Material Bronze CuSn4 CuSn4 CW450K C51100 C5111 R290.. R700 PB CuSn5 CuSn5 CW451K C51000 C5102 R310.. R690 PB CuSn6 CuSn6 CW452K C51900 C5191 R350.. R850 PB CuSn8 CuSn8 CW453K C52100 C5210 R370.. R850 PB

20 Material Nickel DIN EN CEN ASTM UNS JIS Tensile strength Electric conductivity R min.. R max MS/m IACS (%) CuNi10Fe1.6Mn CW352H C70600 C7060 R300.. R620 CuNi25 CW350H C CuNi30Mn1Fe CW354H C71500 C7150 R300.. R620 Cu75Zn20Ni5 - CuNi18Zn20 CW409J C76400 R500.. R640 Material Copper and Aluminium CuAl10Ni5Fe4 CW307 G C63000 C6301 CuAl5Zn5Sn1 CuAl6Ni2 Material High Performance Alloys (HPA) STOL 75 CuCrSiTi C18070 R400.. R STOL 76 CuNi1Si C19010 R360.. R STOL 76M CuNiSi CW109C C19005 R360.. R STOL 78 CuMg C18665 R380.. R STOL 80 CuSn CW177C C14410 R250.. R STOL 94 CuNiSi C70315 R360.. R STOL 95 CuCr1Zr CW106C C18400 R480.. R STOL 194 CuFe2P CW107C C19400 R300.. R CuFe0.1P CuFe0.1P C19210 R300.. R CuSn3Zn9 CuSn2Zn10 CuSn3Zn9 CuSn2Zn10 CW454K C42500 R320.. R CuNi3Si CuNi3Si C70250 R620.. R

21 Value adding Value adding at KME covers all the stages of processing the basic material copper into semi-finished and finished products. KME supply their products with the great advantage that they are all from a one-stop shop. DKI DKI Mine Recycling DKI Cathode Smelting Melting Casting Billets Slabs Standard Products Brass Products Special Products

22 KME Germany GmbH & Co. KG PO Box OSNABRÜCK Klosterstraße OSNABRÜCK GERMANY Fon Fax Industrial Rolled = registered trademark Use of products herein implies a careful assessment of its intended purpose, as well as environmental and operating conditions where product is to be put in. Such assessment is to be carried out by skilled technicians at a planning stage. KME assumes no obligation or liability in connection to any use of its products not in accordance to above recoendations. KME informs that product pictures herein are intended as examples only. KME shall not be held responsible for any possible inexactness and / or inaccuracy herein and further reserves the right to alter, modify, or amend herein contents any time