Lump Breaking & Grinding

Transcription

1 SOLUTIONS for Lump Breaking & Grinding GRANULATION N LUMP BREAKING CRUSHING MICRONIZATION DEAGGLOMERATION Powder Handling Solutions

2 Presentation Lump breaking - Granulation - Grinding CONCEPTION & PRINCIPLES Lump breakers EC Granulators GR Grinding mills UM - F Crushing, grinding of materials that tend to form lumps Lump breaker EC Bulk products deagglomeration and granulation Grinding of a wide variety of bulk and powdery materials Page 04 Page 12 Page 22 PALAMATIC PROCESS offers machines ensuring granulometric reduction. The choice of equipment is made according to the processed material, the flow rate and the desired particle size. Each technology benefits from the PROCESS PALAMATIC experience gained through its test center and the numerous installations in operation. F Comparative table of the different technologies Lump breaker EC fitted with fixed grid Output particle size Maximum input particule size Maximum F F - - Granulator GR Grinding mill UM

3 Lump breakers Lump breakers range 3 standard models: EC35 EC50 EC70 I The opposite rotation of the two knife shafts allows to obtain high flow rates. Lump Breakers Models Rotor speed in rev./min.* Theoretical throughput in t./hr** Flange dimension for connection in mm Engine power in kw Fastening flange in mm motor 04 /lump-breaker 05

4 Lump breakers Mild steel, 304L stainless steel and 316L stainless steel manufacturing Flow rate from 1 to 50 m³/hr. Test Plant I - Test Plant F Fixed grids F Small dimensions F Chain drive F Shaft passage sealing I I. I. F Exploded view of the lump breaker F /lump-breaker 07

5 Lump breakers 3 standard models: EC35 - EC50 - EC70 Plans Lump Breakers I I Model Model Rotor speed in rev./min. Rotor speed in rev./min. Theoretical throughput in t./hr. Theoretical throughput in t./hr. Flange dimension for connection in mm Flange dimension for connection in mm Engine power in kw Engine power in kw Fastening flange in mm Fastening flange in mm I I Model Rotor speed in rev./min. Theoretical throughput in t./hr. Flange dimension for connection in mm Engine power in kw Fastening flange in mm Our design office provides you with an equipment that perfectly meets your dimensional constraints and use

6 Exemples d installations Examples of lump breakers installations F Customer: gelcoat Products: Installation details: F Customer: Products: Amino acid Installation details: - F F Customer: Product: Installation details: - - After Customer: Product: Installation details: /lump-breaker

7 Granulators Granulators range I Granulators I Models Dimensions of the passing flange in mm* Theoretical flow in m³/hr. - F Option Pre-crushing bars for

8 Granulators Granulators F Removable and interchangeable trough: depending F Removable grid: operator protection. F Ease of maintenance and cleaning: F Optional mirror polished finish: depending on the mate- or Teflon. F High flow rates: the F Security strike: all remo- F Detached bearing: the - F Multi-products: - I I and grinding mill. Mounting flange I EXAMPLES OF TESTS. Zucchini F

9 Granulators 4 standard models: GR20 - GR35 - GR50 - GR70 Plans Granulators I I Material passage in mm Theoretical flow in m³/hr. Engine power in Kw Rotation speed in rev./min. Material passage in mm Theoretical flow in m³/hr. Engine power in Kw Rotation speed in rev./min. I I Material passage in mm Theoretical flow in m³/hr. Engine power in Kw Rotation speed in rev./min. Material passage in mm Theoretical flow in m³/hr. Engine power in Kw Rotation speed in rev./min

10 Granulators Painted steel, 304L stainless steel, 316L stainless manufacturing Custom Made I Very high flow rates Suitable for fragile materials Security of use Removability of the grid ATEX standards Custom Made Integration of a customized granulator on a complete process line designed and manufactured by PALAMATIC PROCESS /customized-granulator 19

11 Exemples d installations Examples of granulators installations F Customer: Yogurt manufacturer Products: Installation details: - - F Customer: Product: Calcium Installation details: F Customer: Detergent products manufacturers Product: Installation details:- of the mixer. F Customer: Products: Installation details:

12 PARTICLE SIZE DISTRIBUTION PARTICLE SIZE DISTRIBUTION Grinding Mills Pin mills range 4 standard models: UM160 UM315 UM500 UM630 I Grinding Mills Material inlet Additional air inlet Models Power in Kw Theoretical flow in m³/hr. Facteur Scale factor Rotation motor F Size (μm) Vol. Under % Size (μm) Vol. Under % Size (μm) Vol. Under % Size (μm) Vol. Under % VOLUME (%) VOLUME (%)

13 Grinding Mills t I I. Animal nutrition Grinding Mills Engine configuration according to the space available: I F made according to your implan- - A C Air UM160 UM315 UM500 UM630 max. F Easy access to the grinding chamber and possibility of tool changing F Reinforced shaft passage conception F Ultra fine grain size F Adjustable pin rows number

14 Exemples Conceptions d installations examples I I product and the drop of temperature of the material. Mixer Characteristics F The rotary valve The explosion vent Feeding hopper The control panel - The venturi VENTEX valve: The screw feeder feeding of the mill Magnetic bars for the guarantee

15 Exemples d installations Examples of granulators installations F Customer: Products: Installation details:- - - F Customer: cocoa Products: Installation details: F Customer: Products: Installation details: - - F Customer: Products: Installation details:- - nance

16 EXAMPLES OF OUR PRIOR INSTALLATIONS F F F F F F final product F F F F F F F F F F F F application

17 ATEX Guide for design of compliant equipment I I Zone for production * I Category 1 (zone 0 / 20) Category 2 (zone 1 / 21) Category 3 (zone 2 / 22) 0 0 or or or 1 1 EC type examination by N.O.** or Production Quality Assurance by N.O. Unit EC verification by N.O. Products Verification by N.O. I Product Quality Assurance par N.O. EC type examination by N.O. or Conformity to type and tests under the responsibility of N.O. Methane I -.m.m Internal control of production and documents sent to N.O. Internal control of production Unit EC verification by O.N. manufacturer. I Vidéos & plans téléchargeables en ligne 33

18 FILLING SOLUTIONS FOR BIG BAG AND OCTABIN To fill EMPTYING SOLUTIONS FOR BIG BAG AND OCTABIN SACK SOLUTIONS To empty, compact, handle, fill CARDBOARD AND DRUM SOLUTIONS To fill, condition, empty PNEUMATIC TRANSFER EQUIPMENT MECHANICAL TRANSFER EQUIPMENT CRUMBLING AND GRINDING EQUIPMENT SIFTING EQUIPMENT CONTAINERS AND STORAGE SOLUTIONS To fill, charge, empty, contain DOSING EQUIPMENT To control, regulate, empty, extract MIXING EQUIPMENT FLOW AND CONNECTION INDUSTRIAL DUST COLLECTING EQUIPMENT