CrazyMill Cool. Cool milling to new horizons Through coolant, carbide Endmills

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1 CrazyMill Cool Cool milling to new horizons Through coolant, carbie Enmills

2 2 CrazyMill Cool Revolutionary in the minute etail Integrate coolant channels Cooling channels are integrate into the carbie shaft. Coolant ports are at the en of the shaft taper where they prouce a steay an massive cooling effect of the cutting eges which facilitates in turn high cutting spees. A targete flushing of the chips is thus also assure an gives best surface quality. Shaft A robust carbie shaft helps to achieve stable an non vibrating milling. Highest precision an surface quality are achieve. Soli carbie A special carbie has been evelope for the CrazyMill Cool prouct line. This carbie fulfills perfectly the requirements for chip removal machining of ifficult materials. Coating The newly evelope exeur SL coating is resistant to wear an heat. This in turn prevents aherence an buil-up of material. Cutting geometry The cutting ege geometry is conceive for milling of ifficult to machine materials an istinguishes itself with a robust cutting iameter, a raial relieve an a istinct ege preparation. These factors affor a high cutting quality an stability. Link to vieo on YouTube

3 3 CrazyMill Cool Always top performing A small Enmill lives up to highest expectations - coole. Machining of ifficult materials With ifficult materials such as stainless an aci resistant steels, titanium chrome-cobalt alloys as well as superalloys, milling tools are expose to consierable wear. With high temperatures an reuce heat conuctivity of the material, the heat transfers usually to the cutting eges, which subsequently reuces much of the tool life expectancy. External cooling is often not enough to control sufficiently the temperature of the tool. The integrate through coolant of the CrazyMill Cool solves this problem with flying colors: The massive coolant flow oes not allow heat at the cutting eges to begin with. Interfering chips are flushe from the flutes which prevents the continuous shreing of chips. Hence the milling area remains free of chips. Goo tool life an a surface finish of grining quality are the result. CrazyMill Cool is the only Enmill in the iameter range 0,3-6 mm ( ) with integrate through cooling. Perfect cooling an flushing of chips is given. CrazyMill Cool is specially esigne for the machining of stainless steels, titanium as well as nickel base material. Obviously the machining of non ferrous materials an all carbon steels in general is also possible. CrazyMill Cool prouces erfect surface quality with its special geometry an cooling ability. Efficient chip removal results in surfaces, similar to grining quality. CrazyMill Cool achieves with great epth fee ( ) an high spee (v c ) extremely high chip removal rates (Q). This guarantees 10 to 20 times higher efficiency than what is usual with commercially available stanar tools. CrazyMill Cool is available in 3 executions: Type A: max. machining epth 1,5 x Type B: max. machining epth 3,0 x Type C: max. machining epth 5,0 x CrazyMill Cool, with its integrate through cooling an high performance coating, reaches extremely long tool life (no heat at the cutting eges; flushing of chips).

4 4 CrazyMill Cool Type A 1,5 x L l1 Article no. +/ h6 L l CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z CMC30.A1Z Article available from stock r L l1 Article no. +/ h6 L l1 r 2.CMC30.A2Z CMC30.A2Z CMC30.A2Z CMC30.A3Z CMC30.A2Z CMC30.A3Z CMC30.A2Z CMC30.A3Z CMC30.A2Z CMC30.A3Z CMC30.A2Z CMC30.A3Z CMC30.A2Z CMC30.A3Z CMC30.A2Z CMC30.A3Z CMC30.A2Z CMC30.A3Z CMC30.A4Z CMC30.A2Z CMC30.A3Z CMC30.A2Z CMC30.A3Z CMC30.A2Z CMC30.A3Z CMC30.A2Z CMC30.A3Z Article available from stock

5 5 = 1 * Material group Material to be machine Material no. IN USA AISI/ ASTM/UNS V c / fz V c / fz V c / fz V c / fz V c / fz V c / fz V c / fz P Non-alloy steels MnCr CrNi /3310 Alloy steels CrMo Cr MnCrV8 O High alloy steels, tool steels X210CrW12 4/ X155CrVMo M Stainless steel - ferritic X2CrMoTiS 18-2 S X6Cr /S43000 Stainless steel -martensitic X30Cr13 420F/S X46Cr13 S X17CrNi /S43100 Stainless steel -austenitic X5CrNi X2CrNiMo L X1NiCrMoCu L Aluminum alloy wrought AlMgSi1 / EN AW AlZnMgCu1.5 / EN AW Aluminum alloy cast G-AlSi9Cu3 A G-AlSi10Mg A N Copper Cu-OF / CW008A OF-C / Cu-ETP / CW004A C Brass, Bronze < 200 HB CuZn39Pb3 / CW614N CuSn6 C Bronze high-strength, CuAl10Ni5Fe4 / CW307G C63000 Ampco CuAl9Mn Titanium pure Grae 2 B 348 / F Grae 4 B 348 / F 67 S Titanium alloys TiAl6V4 B 348 / F TiAl6Nb7 F 1295 Nickel alloys Inconel 625 / NiCr22Mo9Nb SB Inconel 718 / NiCr19Fe19NbMo Cr -Co alloys CoCr20W15Ni CrCoMo28 F > 160 Material group P M N S Material to be machine Material no. IN USA AISI/ ASTM/UNS Non-alloy steels MnCr CrNi / Alloy steels CrMo = 1 * a e = 0.3 * fz fz fz fz fz fz fz Cr MnCrV8 O2 High alloy steels, tool steels X210CrW12 X155CrVMo12-1 4/6 2 Stainless steel - ferritic X2CrMoTiS 18-2 S X6Cr /S Stainless steel -martensitic X30Cr13 420F/S X46Cr13 S X17CrNi /S43100 Stainless steel -austenitic X5CrNi X2CrNiMo L X1NiCrMoCu L Aluminum alloy wrought AlMgSi1 / EN AW AlZnMgCu1.5 / EN AW Aluminum alloy cast G-AlSi9Cu3 A G-AlSi10Mg A Copper Cu-OF / CW008A OF-C / Cu-ETP / CW004A C Brass, Bronze < 200 HB CuZn39Pb3 / CW614N CuSn6 C Bronze high-strength, CuAl10Ni5Fe4 / CW307G C63000 Ampco CuAl9Mn Titanium pure Grae 2 B 348 / F Grae 4 B 348 / F 67 Titanium alloys TiAl6V4 B 348 / F TiAl6Nb7 F 1295 Nickel alloys Inconel 625 / NiCr22Mo9Nb SB Inconel 718 / NiCr19Fe19NbMo Cr -Co alloys CoCr20W15Ni CrCoMo28 F The cutting ata base upon machining with cutting oil / 70 bar coolant pressure. vc: Recommene ata guarantee highest performance. Lower cutting spee is possible. In case of lower coolant pressure cutting spee has to be aapte (reuce).

6 6 CrazyMill Cool Type B 3,0 x L l2 l1 Article no. +/ h6 L l1 l CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z CMC30.B1Z Article available from stock L l2 r l1 Article no. +/ h6 L l1 l2 r 2.CMC30.B2Z CMC30.B2Z CMC30.B2Z CMC30.B3Z CMC30.B2Z CMC30.B3Z CMC30.B2Z CMC30.B3Z CMC30.B2Z CMC30.B3Z CMC30.B2Z CMC30.B3Z CMC30.B2Z CMC30.B3Z CMC30.B2Z CMC30.B3Z CMC30.B2Z CMC30.B3Z CMC30.B4Z CMC30.B2Z CMC30.B3Z CMC30.B2Z CMC30.B3Z CMC30.B2Z CMC30.B3Z CMC30.B2Z CMC30.B3Z Article available from stock

7 7 =1 * Material group Material to be machine Material no. IN USA AISI/ ASTM/UNS V c / fz V c / fz V c / fz V c / fz V c / fz V c / fz V c / fz P Non-alloy steels MnCr CrNi /3310 Alloy steels CrMo Cr MnCrV8 O High alloy steels, tool steels X210CrW12 4/ X155CrVMo M Stainless steel - ferritic X2CrMoTiS 18-2 S X6Cr /S43000 Stainless steel -martensitic X30Cr13 420F/S X46Cr13 S X17CrNi /S43100 Stainless steel -austenitic X5CrNi X2CrNiMo L X1NiCrMoCu L Aluminum alloy wrought AlMgSi1 / EN AW AlZnMgCu1.5 / EN AW Aluminum alloy cast G-AlSi9Cu3 A G-AlSi10Mg A N Copper Cu-OF / CW008A OF-C / Cu-ETP / CW004A C Brass, Bronze < 200 HB CuZn39Pb3 / CW614N CuSn6 C Bronze high-strength, CuAl10Ni5Fe4 / CW307G C63000 Ampco CuAl9Mn Titanium pure Grae 2 B 348 / F Grae 4 B 348 / F 67 S Titanium alloys TiAl6V4 B 348 / F TiAl6Nb7 F 1295 Nickel alloys * Inconel 625 / NiCr22Mo9Nb SB Inconel 718 / NiCr19Fe19NbMo Cr -Co alloys * CoCr20W15Ni CrCoMo28 F > 160 WMaterial group P M N S Material to be machine Material no. IN USA AISI/ ASTM/UNS Non-alloy steels MnCr CrNi / Alloy steels CrMo =1 * a e = 0.3 * fz fz fz fz fz fz fz Cr MnCrV8 O2 High alloy steels, tool steels X210CrW12 X155CrVMo12-1 4/6 2 Stainless steel - ferritic X2CrMoTiS 18-2 S X6Cr /S Stainless steel -martensitic X30Cr13 420F/S X46Cr13 S X17CrNi /S43100 Stainless steel -austenitic X5CrNi X2CrNiMo L X1NiCrMoCu L Aluminum alloy wrought AlMgSi1 / EN AW AlZnMgCu1.5 / EN AW Aluminum alloy cast G-AlSi9Cu3 A G-AlSi10Mg A Copper Cu-OF / CW008A OF-C / Cu-ETP / CW004A C Brass, Bronze < 200 HB CuZn39Pb3 / CW614N CuSn6 C Bronze high-strength, CuAl10Ni5Fe4 / CW307G C63000 Ampco CuAl9Mn Titanium pure Grae 2 B 348 / F Grae 4 B 348 / F 67 Titanium alloys TiAl6V4 B 348 / F TiAl6Nb7 F 1295 Nickel alloys * Inconel 625 / NiCr22Mo9Nb SB Inconel 718 / NiCr19Fe19NbMo Cr -Co alloys * CoCr20W15Ni CrCoMo28 F *1: = 0.5 * The cutting ata base upon machining with cutting oil / 70 bar coolant pressure. vc: Recommene ata guarantee highest performance. Lower cutting spee is possible. In case of lower coolant pressure cutting spee has to be aapte (reuce).

8 8 CrazyMill Cool Type C 5 x L l2 l1 Article no. +/ h6 L l1 l CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z CMC30.C1Z Article available from stock L l2 l1 r Article no. +/ h6 L l1 l2 r 2.CMC30.C2Z CMC30.C2Z CMC30.C2Z CMC30.C3Z CMC30.C2Z CMC30.C3Z CMC30.C2Z CMC30.C3Z CMC30.C2Z CMC30.C3Z CMC30.C2Z CMC30.C3Z CMC30.C2Z CMC30.C3Z CMC30.C2Z CMC30.C3Z CMC30.C2Z CMC30.C3Z CMC30.C4Z CMC30.C2Z CMC30.C3Z CMC30.C2Z CMC30.C3Z CMC30.C2Z CMC30.C3Z CMC30.C2Z CMC30.C3Z Article available from stock

9 9 = 0.5* Material group Material to be machine Material no. IN USA AISI/ ASTM/UNS V c / fz V c / fz V c / fz V c / fz V c / fz V c / fz V c / fz P Non-alloy steels MnCr CrNi /3310 Alloy steels CrMo Cr MnCrV8 O High alloy steels, tool steels X210CrW12 4/ X155CrVMo M Stainless steel - ferritic X2CrMoTiS 18-2 S X6Cr /S43000 Stainless steel -martensitic X30Cr13 420F/S X46Cr13 S X17CrNi /S43100 Stainless steel -austenitic X5CrNi X2CrNiMo L X1NiCrMoCu L Aluminum alloy wrought AlMgSi1 / EN AW AlZnMgCu1.5 / EN AW Aluminum alloy cast G-AlSi9Cu3 A G-AlSi10Mg A N Copper Cu-OF / CW008A OF-C / Cu-ETP / CW004A C Brass, Bronze < 200 HB CuZn39Pb3 / CW614N CuSn6 C Bronze high-strength, CuAl10Ni5Fe4 / CW307G C63000 Ampco CuAl9Mn Titanium pure Grae 2 B 348 / F Grae 4 B 348 / F S Titanium alloys TiAl6V4 B 348 / F TiAl6Nb7 F 1295 Nickel alloys Inconel 625 / NiCr22Mo9Nb SB Inconel 718 / NiCr19Fe19NbMo Cr -Co alloys CoCr20W15Ni CrCoMo28 F > 160 Material group P M N S Material to be machine Material no. IN USA AISI/ ASTM/UNS Non-alloy steels MnCr CrNi / Alloy steels CrMo = 0.5* a e = 0.3 * fz fz fz fz fz fz fz Cr MnCrV8 O2 High alloy steels, tool steels X210CrW12 X155CrVMo12-1 4/6 2 Stainless steel - ferritic X2CrMoTiS 18-2 S X6Cr /S Stainless steel -martensitic X30Cr13 420F/S X46Cr13 S X17CrNi /S43100 Stainless steel -austenitic X5CrNi X2CrNiMo L X1NiCrMoCu L Aluminum alloy wrought AlMgSi1 / EN AW AlZnMgCu1.5 / EN AW Aluminum alloy cast G-AlSi9Cu3 A G-AlSi10Mg A Copper Cu-OF / CW008A OF-C / Cu-ETP / CW004A C Brass, Bronze < 200 HB CuZn39Pb3 / CW614N CuSn6 C Bronze high-strength, CuAl10Ni5Fe4 / CW307G C63000 Ampco CuAl9Mn Titanium pure Grae 2 B 348 / F Grae 4 B 348 / F 67 Titanium alloys TiAl6V4 B 348 / F TiAl6Nb7 F 1295 Nickel alloys Inconel 625 / NiCr22Mo9Nb SB Inconel 718 / NiCr19Fe19NbMo Cr -Co alloys CoCr20W15Ni CrCoMo28 F The cutting ata base upon machining with cutting oil / 70 bar coolant pressure. vc: Recommene ata guarantee highest performance. Lower cutting spee is possible. In case of lower coolant pressure cutting spee has to be aapte (reuce).

10 10 CrazyMill Cool Technical information Clamping equipment Hyraulic expansion chuck: For a smooth cut with a minimal run out (T.I.R.) an very high surface quality. irect clamping for shank iameter 4, 6 an 8 mm. Clamping with intermeiate sleeve for shank iameter 3 mm. Cooling lubricant / filter For optimum results Mikron Tool recommens the use of cutting oil as a coolant. Alternatively emulsion can also be use. No specific filter is necessary. Large lubricant channels enable to use stanar filter. Shrink-fit chucks: Guarantee minimal run out (T.I.R.) with secure frictiontype locking an provies an optimum connection between tool an holer. Pressure an quantity Mikron Tool recommens lubricant pressure as efine in the table. A higher pressure is generally better for cooling the tool an flushing of chips. Table for pressure an quantity: Cooling lubricant: cutting oil, viscosity category 15 Revolution spee (rpm) < > Minimal pressure (bar) High-precision collet systems: Sufficient for milling, with goo balancing, for revolution spee > n = rpm, high clamping force. Ø Tool (mm) Flow rate (l/min) Circular ramping Suggeste ramp angle: Material Ramp angle α min max P Steels 5 15 M Stainless steels 5 10 N Aluminum S Titanium an Ni-Co-Superalloys 2 8 α Suggeste fee correction V f : Ramp angle α α V f 80 % 70 % 60 % 50 % Ø Minimum Ø = 1.3 x tool iamter

11 11 CrazyMill Cool New horizons in machining Application example Material: 904L; X1NiCrMoCu ; Tool: CrazyMill Cool Type B; iameter 3 mm High efficiency milling of a slot (1), ocket (2) an a rib (3). Applications ental Aerospace Watches 1 2 Machine builing Conveyor Technique Petrochemistry 3 Jewelry Meical Foo inustry Parameter Result 1) Slot 2) Pocket 3) Rib v c [m/min] n [u/min] [mm] a e [mm] v f [mm/min] fz [mm] Ra [μm] Rz [μm] Chip removal rate Q [cm 3 /min] Through coolant Enmill Executions: 1,5 * 3,0 * 5,0 * Cutting eges with protection phase of 45. Ieal for stainless steel, titanium an nickel base steels. Machining of non ferrous materials an all carbon steels in general is also possible. Possible machining irection Cutting eges with a corner raius For perfect surface quality similar to grining quality. Helix angle Tool aapte for full section an lateral milling. Highest performance Fee: = epth fee a e = lateral fee High performance coating Excellent tool life Teeth number Soli carbie tool

12 Your contacts Heaquarter an Prouction: Mikron Tool SA Agno PO Box Bioggio Switzerlan Phone Fax Prouction for Germany an Regrining for EU: Mikron GmbH Rottweil Abteilung Werkzeuge Berner Fel Rottweil Germany Phone Fax North an South America Sales Mikron Corp. Monroe P.O. Box Main Street Monroe, CT USA Phone Fax Information an technical ata are liable to changes without prior notification. Mikron is a traemark of Mikron Holing AG, Biel (Switzerlan)