Product and Technology Portfolio 2013

Transcription

1 Represented by Product and Technology Portfolio

2 Who We Are Recognized leader in design and manufacturing of some of the world s most complex high performance materials that can be used in a broad range of products A platform technology company not simply a single product company A revenue generating portfolio, not a science experiment, with strong competencies: Polymer chemistry and nano materials design Polymer compounding including reactive extrusion, dispersion and morphology design in wide range of polymers 2

3 Market Focus Electronics, Semiconductor & Disk drive LED Lighting Industrial, Energy & Infrastructure Market Geography : North America, China, India, Thailand, Malaysia. Technology Focus Nano engineered materials Conductive polymer compounds High performance/high temperature compounds and composites

4 The Technology Edge 4

5 TECHNOLOGY, PRODUCT & MARKET OVERVIEW 5

6 Technology and Market Value Addition from Optem Technology Platform (OpteSTAT and Nemcon E) Technology Electrically Conductive Compounds platform technology based on Carbon Nanotubes and Nano hybrids Market: Disk Drive Industry Technology Platform (Nemcom H) Technology Thermally conductive compounds platform technology Market: LED Heat Sink for Global LED light OEM s Technology Platform (ArctiCon and Extima) Technology Performance Master Batches based on Graphene and Graphites. Market Energy / Insulation Technology Platform (High Performance Engineering Plastics) Technology Chemistry and Processing Science for specialty Compounds/composites Market Industrial, Automotive, Infrastructure, E & E, etc. 6

7 Level III Nano-Hybrid Polymer Science Electrically Conductive Compounds Thermally Conductive Compounds OpteSTAT Nemcon H BUSINESS FOCUS Level II Innovative Polymer Chemistry and Processing Level I Process Excellence Functional Masterbatches and Nanocomposites Conductive and Shielding Products High Performance Polymer Compounds Engineered Plastic Compounds and Specialty TPE s Extima ArctiCon Nemcon E Nemcon S Uttap Opnyl, Rigitron Optrene, Softaplas, Nima FR 7

8 Technology Platform Thermally Conductive Compounds (Nemcon H) Proprietary & Patented thermal compounds Industry segments: LED Lighting, Industrial, Automotive. 8

9 NEMCON H Products Available with or without electrical conductivity. Ideal for ceramic and metal replacement Custom solutions with tailored conductivities: * In-Plane conductivity up to 40 W/mK * Through-Plane conductivity up to 6 W/mK Customized, Consistent quality and clean products Excellent Heat Transfer: Heat dissipation can be superior to metals Integrate cooling into more parts Design Benefits: 40% lighter than metals Design flexibility Faster production cycles via injection molding Electroplatable resins available Flame Retardant Corrosion Resistant Superior Product Performance: Greater reliability Longer service life Higher operating levels Commercial Grades: Nemcon H LCP Nemcon H PPS Nemcon H PC Nemcon H POM Nemcon H PC/ABS Nemcon H PA Nemcon H PEI Nemcon H PPO Nemcon H PPA Nemcon H PE Nemcon H PP Nemcon H TPU BN Nemcom H AIN Patented Products Alumina ZnO 9

10 NEMCON H Patented Technology & Product Applications: Solid State Lighting LED module components LED luminaire & housings Electronics Housings / Enclosures PCB materials Chip sets and IC assembly Connectors Industrial Pumps Motors / Armatures Transformers Batteries Automotive 10

11 Thermal Conductivity in Plastics Principles HEAT In- Plane Polymer flow Thru-Plane In plane conductivity higher than thru-plane ; complex designed parts require high thru-plane conductivity 11

12 Nemcon H: Product Performance

13 Nemcon H in LED Bulbs Nemcon H Heat Spreaders Nemcon H Platable/Paintable Grades PPA, LCP, PC, PA, PC/ABS Nemcon H PA Grades FR, Elec Insulative 13

14 Nemcon H in LED Light Fixtures Nemcon H Fixtures Nemcon H /Uttap - High Strength back plates 14

15 NEMCON H vs. Aluminum Property Aluminum Nemcon H Thermal Conductivity ~ W/m-K ~ W/m-K Electrical Conductivity Highly Conductive Excellent Insulator. Dielectric grades withstand 5KV. Weight Heavy About 40% lighter than Aluminum Processing Processability Mass Production Die casting and further machining. Limited to small to medium volume production Injection Molding Ideal for high volume production. Part Complexity & Design Prototype to mass production Not suitable for complex shapes and designs Time consuming and Capital intensive process Infinite possibilities of complex shapes & designs Quick and Cost effective Process 15

16 Nemcon H / TCP market Potential Applications Electronics Heat sinks Housings / Enclosures Interface materials Chip sets and IC assembly Connectors Energy LED Heat Sinks Automotive Industrial Coils Pumps Motors / Armatures Transformers Heating and Cooling Heat exchangers Radiant heating Pipe / Tubing HVAC Medical Housing Heat sink for devices

17 Technology Platform Electrically Conductive Compounds (OpteSTAT and Nemcon E) Proprietary & Patented Carbon Nano Tube (CNT) and Polymer Compounds and composites Industry segments: Hard Disk Drive, Electronics & Semiconductor, ESD safe packaging, ESD safe industrial & automotive products. 18

18 OpteSTAT Carbon Nanotube-based ESD compounds OpteSTAT compounds are Ovation Polymers line of nano-compounds based on carbon nanotubes. Our proprietary dispersion technology debundles and disentangles carbon nanotubes without compromising their integrity. OpteSTAT compounds exhibit excellent ESD performance at minimal nanotube loadings, achieving exceptional cleanliness and physical property retention. Technical features: Broad range Tunable conductivity: ESD to Conductive to EMI Grades Processing: Easy to Mold and Extrude Primer free Paintability / Platability Exceptional cleanliness: Low out-gassing Low ionic content ROHS compliant Proprietary dispersion technology resulting in: Tight dimensional control Improved physical properties Ease of Processing Commercial Grades: OpteSTAT PETG OpteSTAT PET OpteSTAT PC OpteSTAT PP OpteSTAT PA OpteSTAT PPS OpteSTAT PE OpteSTAT PEEK OpteSTAT PEI OpteSTAT PES OpteSTAT PSU OpteSTAT PBT OpteSTAT TPU / TPO OpteSTAT POM OpteSTAT LCP Patented Products 19

19 OpteSTAT Carbon Nanotube based ESD compounds HDD Applications PATENTED Technology & Product First in PETG/CNT Sheet for thermoforming OpteSTAT Pellets With right performance properties Melt Extruded Sheets Injection Molded Trays and other components Thermoformed Trays and Shipping Carriers 20

20 NEMCON E Products Electrically Conductive, Reinforced Composites Advantages of NEMCON E Compounds Broad range of conductivities available ESD to Conductive to Shielding Grades Exceptional cleanliness High Strength composites NEMCON E Conductive Systems Carbon fiber-based compounds IDP-based compounds Carbon powder-based compounds Metal-filled compounds Nano-Hybrid Systems Custom compounds Nemcon E Compounds Based On: ABS, PPS, PES, PSU, POM, LCP, PC, PEEK, PP, PA, TPU, Polyesters and custom alloys and blend 21

21 Electrically Conductive Product Markets Product Applications: High Cleanliness ESD packaging/components Semiconductor handling Disk drive Optical assembly/packaging Electronics Critical ESD Components Circuit protection devices Clean/ESD-safe internal components Automotive: Electronics, Fuel Management Paintable Body Parts Industrial : Gas Pipes, W&C, Powder Coating/Painting High Performance Composites Military/aerospace structures Health Science, Security & Intelligence

22 Technology Platforms - Functional Master Batches - High Performance Engineering Plastics Compounds and Composites 23

23 Level III Nano-Hybrid Polymer Science BUSINESS FOCUS Electrically Conductive Compounds Thermally Conductive Compounds Functional Masterbatches and Nanocomposites OpteSTAT Nemcon H Extima ArctiCon Level II Innovative Polymer Chemistry and Processing Level I Process Excellence Conductive and Shielding Products High Performance Polymer Compounds Engineered Plastic Compounds and Specialty TPE s Nemcon E Nemcon S Uttap Opnyl, Rigitron Optrene, Softaplas, Nima FR 24

24 Technology Platform: Arcticon & Extima Product Arcticon Specialty Graphite based Master Batches Industry Infrastructure, Energy Product Extima Graphene based Master Batches Industry Potential in Aerospace, Electronics, Automotive, Energy, Industrial Graphites, TEG, Graphenes

25 Technology Platform High Performance Engineering Plastics Compounds and Composites 26

26 Engineered Plastics from OPTEM Standard & specialty Engineered plastics FR Technology Reinforcement and Dispersion technology Reactive extrusion Technology High Temperature & High performance Polymers Thermoplastics Elastomers (specialty grades) 27

27 UTTAP HIGH TEMPERATURE HIGH PERFORMANCE ALLOYS & COMPOSITES Advantages of UTTAP Compounds: Ideal for bakeable applications High chemical resistance Resistant to high temperature soldering High strength structural grades Custom compounds Thermally and/or electrically conductive grades UTTAP Product Lines: UTTAP SF Series: Based on Sulfone Polymers PES, PSU, PPSU UTTAP QU Series: Engineering Polymer Alloys based on PPA type Semi- Aromatic Polyamides UTTAP ES Series: Based on High Temperature Polymer Alloys UTTAP PK Series: Based on Polyketones PEEK, and PEK. UTTAP PPS Series: Based on PPS composites and compounds UTTAP LCP Series - LCP based composites. 28

28 NIMA FLAME RETARDANT COMPOUNDS PA, PPA,PC,PET/PBT,TPO,ETPE Advantages of Nima : Non-Hal compounds are ROHS/WEE/ELV compliant Custom grades in Non-Hal and Hal types with excellent balance of properties Nima product ranges: Low smoke zero halogen (LSZH) compounds based on polyolefins and EVA for wire and cable applications Polycarbonate molding compounds with high RT and -30 C impact Polyester-based molding compounds for connectors and other electronic components. Ex Non Halogenated FR in PBT compounds. Polyamide-based FR compounds for lead-free soldering applications 29

29 Lubricated Polymers LSE Series Self Lubricated Wear Resistant Compounds Advantages over conventional polymer compounds: Self-lubricating Excellent wear resistance and reduced friction properties Easier processing Low tribocharging LSE compounds and composites are available in a wide variety of polymers: polyolefins, polyesters, polyamides, PC, PEEK, and TPU 1030 W. SMITH RD MEDINA, OH T

30 Opnyl Polyamide Compounds N6, N66, N12, Semi-Aromatic and Copolymers Specialty functional Filler: -Tungsten -CF -SSF - Ferrites - Brass/Copper Reinforced Grades GF, Mineral and GMF Performance Grades Ultra Tough (UT) Grades Extrusion Blow Molding Specialty FR Grades Conductive E Beam grades HighTemp Roto molding 31

31 RIGITRON Polyester Composites and Compounds Polyesters (PC, PET, PBT) Reinforced Grades FR Grades High Impact Grades Functionalized Grade Short GF 10 to 50% CF 10 to 50% V1, and V0 grades V0 Grades -GF GreenPET from PET bottles Super Tough (ST) ST-GF ST-Nano Grade Glass-Mica grades Alloys / Blends High Temp Nano-filler Grade 32

32 Softaplas Functionalized ELASTOMERS Tunable Shore Hardness 56A to 80D Chemistry Alloys and Blends of Thermoplastic Polyurethane with Specialty TPU, Styrenics block co polymers Fluoro chemistry Silicones Acrylates Nano & Functional materials Highly flexible compounds with low tensile and compression set Short glass fiber reinforced grades Improved thermal and chemical performance Custom designed for extrusion, blow, injection molding or compression molding 33

33 Optrene Polyolefins Compounds PP / PE Homopolymer/ Copolymer Filled Grades Reinforced Grades High Impact Grades FR Grades (specialty) Mineral Short GF 10 to 40% Super Tough (ST) and Fractional MFI Grades. FR grades against spec Nanofiller With GF levels of 10-40% NOTE : Colors Natural, Black, or White FR grades-based on internal tests, UL approval is required. Prior to commercial use/sales. 34