MAGNETS WDS SECTION 24 - MAGNETS to 24-3, Circular Magnets... Magnetic Door Catches to Rectangular Magnets...

Transcription

1 SECTION 24 - MAGNETS MAGNETS Circular Magnets to 24-3, 24-5 Magnetic Door Catches to Rectangular Magnets Bar Magnets... Laminated Blocks and Bars Button Magnets Adapter and Prism Blocks Horse Shoe/ U Shape Magnets to Permanent Magnetic Chucks Pot Magnets to Demagnetisers Ferrite Magnets to Gauss Meters Magnetic Bases & Fitment Sets to Lifting Magnets to Variable & Angle Clamping Magnets Adjustable Lifting and Handling Magnet Materials Handling Magnets & to Tools & : * sales@wdsltd.co.uk 24-a

2 SECTION 24 - MAGNETS Ferromax Circular Permanent Magnetic Chucks for Grinding and Turning High holding force Precision construction with silver brazed topplate Low concentrated field Variable holding power with smooth actuation For additional holding of small workpieces or for accurate and quick positioning of components, locating holes F mm deep (see dimension sketch) can be drilled and tapped in the steel poles on the chuck surface to accommodate stops or other quick centering devices. All rotary chucks are constructed with detachable operating handles so they can be used safely. Nominal holding force: 100N/cm2 Usable top plate life: 8mm Can be used with auxillary top plates A H B C D max F max M E Pole division Steel Brass No of keys Net (kg) No x M x M x M x M x M x M x M x M x M & : * sales@wdsltd.co.uk

3 SECTION 24 - MAGNETS Neomicro-circular Circular Permanent Magnetic Chucks for Grinding and EDM Operations Micropitch pole division allows the holding of very thin and small components Magentic system with Neodymium magnets, providing a high holding power Adjustable holding force to aid workpiece centering Low profile and low weight Sturdy construction providing many years of service Smooth actuating mechanism with Allen key Pole position of 1.5mm of steel and 0.5mm of brass. Nominal holding force: 80N/cm 2 The top surface can be drilled and tapped to accommodate driving pins, centering aids or other fixtures. Consult us for details. Maximum size of pilot hole according to DxF. Useable top plate life: 5mm. A H B C D F L E M kg No H M H M H M H M H M H M H M & : * sales@wdsltd.co.uk 24-2

4 SECTION 24 - MAGNETS Neogrip Circular Permanent Magnetic Chucks for Grinding and Turning High holding force with magnetic system, powered by Neodymium magnets Balanced design, allowing high speed machining Smooth self-lubricating switching Also available: auxiliary top plates ØA For additional holding of small workpieces or for accurate and quick positioning of components, locating holes can be drilled and tapped in the steel poles on the chuck surface to accommodate stops or other quick centering devices. All rotary chucks are constructed with detachable operating handles so they can be used safely. Usable top plate life:7mm Nominal holding force: 80 N/cm2 Pole pitch: 11mm (8mm Steel, 3mm Brass) 2, O OFF Ø E Ø B ON Ø M 50 A B E M Net (kg) No M6 (3x) M6 (4x) M8 (4x) M8 (4x) Auxiliary Circular Top Plates for Ferromax and Neogrip Features Silver brazed construction Finely spaced laminations Many machining possibilities Application Special workholding, quick change DIM./ABM. (mm x mm) Other sizes on request No. ø 100 x ø 130 x ø 150 x ø 160 x ø 200 x ø 250 x ø 300 x & : * sales@wdsltd.co.uk

5 SECTION 24 - MAGNETS Permanent Magnetic Vertical Chuck Used primarily for horizontal machining of workpieces. With fine transverse pole pitch P = 1.9 mm T-section block made from St 52-3 and supplied complete with permanent magnetic chuck range. Laminations 0.5 mm brass / 1.4 mm steel. The T-section can also be supplied with other permanent, electro or electro-permanent chucks. Parallelism and angularity: 0.005/100 mm Nominal holding force: 80 N/cm2 Magnetic field height: 6 mm Pole plate wearing limit: 8 mm A B C D E (kg) No Permanent Magnetic Chuck With fine transverse pole pitch P = 1.9 mm Used for small, medium and large workpieces. Uninterrupted transverse pole arrangement. Constant holding force over the entire pole-surface area and along the side faces. Laminations 0.5 mm brass / 1.4 mm steel. Nominal holding force: 80 N/cm2 Magnetic field height: 6 mm Pole plate wearing limit: 8 mm Available with flushing channels for spark erosion applications. *Without mounting slots, actuation with tie-bar on short side A B C D (kg) No. 140* & : * sales@wdsltd.co.uk 24-4

6 SECTION 24 - MAGNETS Neostar Circular Permanent Magnetic Chucks with Radial Poles for Grinding and Turning Applications Neodymium powered double magnetic system, resulting in the highest holding force 100% balanced symmetrical design allowing high speed machining Smooth self-lubricating actuation Possibility to machine centre through bore It is possible to machine the poles of the top plate and the base plate: grooves, tapped blind holes, etc... can be accommodated. The use of adapters (auxiliary pole plates) to secure parts of irregular profile avoids machining the pole plate. Designed to hold ring shaped components. To accommodate driving pins, stops or pole shoes all steel poles can be machined. Please consult us for details. For repetitive work additional top plates can be purchased. Maximum size of centre through bore according to C. Standard execution without through bore. Usable top plate life: Size: 130: 3mm, other sizes: 7mm Nominal holding force: 100N/cm2 Special executions with reinforced top plate and/ or T-Nut or grooves in the top plate available on request. A H B C Max D H7 G M P E F No of Poles (kg) No M M M M M M M M M M M Larger sizes available on request & : * sales@wdsltd.co.uk

7 SECTION 24 - MAGNETS Laminated Blocks and Bars Certain parts cannot be secured directly on a magnetic chuck plate because of their particular shape (uneven surface, projections etc) or their dimensions, (great height, thin wall etc). This becomes possible using laminated blocks which: Transmit the magnetic flux of the chuck by means of highly permeable steel pole pieces. Offer great flexibility in use with any type or make of magnetic chuck. Are rigid, sturdy and resistant to shocks, bending and shearing. Can be positioned loose on the chuck or secured to it with laminations being parallel to those of the chuck pole plate. Can be machined without damaging the pole plate itself. These accessories will thus considerably extend the versatility of a magnetic chuck. All of the blocks and bars have soft steel pole pieces and brass laminations which are silver brazed, without the use of rivets, pins or bolts, allowing them to be machined to any required shape. However, it is advisable not to reduce the cross section too much, as this might be detrimental to the rigidity and mechanical strength of the block. When machining these blocks, care must be taken, as when machining any multi-layered materials. All blocks supplied singly unless indicated that they are a pair. Pole Pitch: 3mm Steel, 1mm Brass Laminated Bars and Top Plates with Longitudinal Pole Length Width Height (kg) No Laminated Bars and Top Plates with Transverse Pole Length Width Height (kg) No & : * sales@wdsltd.co.uk 24-6

8 SECTION 24 - MAGNETS Adapter and Prism Blocks Features Silver brazed construction Finely spaced laminations Many machining possibilities Application Special workholding, quick change Laminated Transfer Block Kits Set of Laminated Blocks in Plastic Case Length Width Height (kg) No Each Laminated Block kit consists of the following 2 x x x x Spare poles are also available Transverse poles with V Sold as a pair Length Width Height (kg) No Longitudinal poles Sold as a pair Length Width Height (kg) No Transverse poles Sold as a pair Length Width Height (kg) No Longitudinal poles Sold as a pair Length Width Height (kg) No Square Laminated Transfer Blocks Length Width Height (kg) No Prism Blocks Length Width Height (kg) No & : * sales@wdsltd.co.uk

9 SECTION 24 - MAGNETS Erofine Permanent Magnetic Chucks Features Rigid design with silver brazed top plate Extremely low magnetic field Working zones with adjustable holding force Application Chuck for small to medium parts Pole Pitch: 1.5mm Brass, 2mm Steel, 6mm Steel, 1.5 mm Brass Nominal holding force: 60N/cm2 A Length B Width C Height (kg) No Neospark Permanent Magnetic Chucks Features Neodymium magnets Pole pitch: 2mm Transverse poles with brase separators Very low construction Application Chuck for both small and large parts Pole pitch: 1.4mm Steel, 0.5mm Brass Usable top plate life: 5mm Nominal holding force: 100N/cm2 A Length B Width C Pole Area D Height (kg) No & : * sales@wdsltd.co.uk 24-8

10 SECTION 24 - MAGNETS Table Demagnetisers Table demagnetizers are designed for tool rooms,workshops, production lines and realise deep demagnetisation of magnetised parts and assemblies such as bearings, tools, dies, screws, etc. Type L W H Supply Voltage VAC Stand By Capacity W Duty Cycle (Stand By) % Protection Class IP Max Workpiece Width mm Max Demagnet. Field strength A/m (kg) No. DM / DM / DM / DM Easy Logic / Hand Demagnetisers For surface demagnetisation of large and massive parts, components and assemblies. Type Active Surface mm Supply Voltage VAC Duty Cycle % (kg) No. HD x / HD x / Gauss-check Simple measuring tool. For checking components, tools and machine parts on residual magnetism. Diameter Maximum value Gauss No & : * sales@wdsltd.co.uk

11 SECTION 24 - MAGNETS BUX NEO Series Permanent Lifting Magnets Neo lifting magnets are individually tested and supplied with a test certificate. The break-away force is at least 3 times the maximum safe working load. Applications In the workshop to load, unload machine tools At construction sites to lift plates and structurals In the warehouse to handle plate and bar stock State of the art two-pole design Tremendous lifting capacity thanks to High-Energy Neodymium magnets Increased airgap capability Suitable for flat and round material Easy ON/OFF switching with safety lock handle Large lifting eye Extremely compact, low dead weight Robust, low maintenance Smart design Specifications Nominal* lift capacity Tested** break-away Round Material Min. Material Force dan ø min/max (kg) thickness Flat Material (kg) L W H Mass (kg) No / / / / / / * Nominal lift capacity includes a safety factor of at least 3 Capacity varies with workpiece material, thickness and surface quality ** Tested on a ground, 50 mm thick, mild steel plate & : * sales@wdsltd.co.uk 24-10

12 SECTION 24 - MAGNETS NEO-HV Series Adjustable Lifting and Handling Magnet Magnet provided with lifting arm for tuning workpieces through 90º Very convenient for loading and unloading of horizontal machining centres and lathes Magnet is adjustable to suit a range of diameters or widths Lifting arm can be retrofitted to existing NEO magnets The advantages of magnetic handling Considerable savings in time and money One man operation More effective use of floor space No workpiece damage Improved labour conditions Why BUX Longest experience (permanent lifting magnets since 1955) State of the art designs Proven reliability Leading in safety (CE and GS certifications) Guaranteed performance (Test certificate) Specifications Flat Material (kg ) Break-away Force dan Nominal* lift capacity Workpiece Range Min Workpiece Thickness L x W H Mass (kg) No x x x * Nominal lift capacity includes a safety factor of at least 3 Capacity varies with workpiece material, thickness and surface quality ** Tested on a ground, 50 mm thick, mild steel plate & : * sales@wdsltd.co.uk

13 SECTION 24 - MAGNETS Magnetic Door Catches MATERIAL - Plastic covered permanent magnet Colour - Black Magnetic holding faces on two opposite sides Two 4.5mm diameter through holes for mounting Dimensions (L x W x H) Holding Power* (kg) No. 66 x 15 x x 15 x E80 Cylindrical Bar Magnets Cylindrical bars are cast from Alnico 5 material Each magnet has a high length to cross section ratio Traditional bar magnet with North & South Poles at each end Cylindrical Bars can be used in temperatures up to 550 C The magnets have a variety of uses, including: Reed switch operation & hall effect sensors Magnetic sump plug in motor vehicles Used in coin operated machines Security,instrumentation, scientific applications Used in electrical meters and circuit boards The magnets are sold in pairs Diameter mm Length mm Gauss Weight Per Pair (kg) No E E E807 Note: Industrial Bar Magnets are available in a wide range of diameters from 3mm to 10mm and up to 200mm in length. & : * sales@wdsltd.co.uk 24-12

14 SECTION 24 - MAGNETS 5724-E84 Rectangular Bar Magnets 5724-E844, 5724-E845 and 5724-E846 Bar Magnets are cast from Alnico E842 and 5724-E843 are cast from Alnico 2 material. Rectangular Bar Magnets have magnetic poles at the bar ends Each magnet has a high length to cross section ratio Traditional bar magnet with North & South Poles at each end The poles of the magnet are ground North pole is indicated by a notch Supplied in pairs Rectangular Bars can be used in temperatures up to 550 C The magnets have a variety of uses, including: Components for reed switches, relays & hall effect sensors Damping applications Security, instrumentation, scientific applications Oil filters Educational use Laboratory use Magnet material: Alnico 2 Width mm Height mm Length mm Gauss Weight Per Pair (kg) No E E843 Magnet material: Alnico 5 Width mm Height mm Length mm Gauss Weight Per Pair (kg) No E E E Button Magnets D1 MATERIAL - Magnetic core AlNiCo painted red Temperature Range - Max 450 C Cylindrical magnet with both poles in the same plane Button Magnets are cast from Alnico material Button Magnets can be used in temperatures up to 550 C With fixing holes Two magnetic poles Supplied with keeper The magnets have a variety of uses, including: Paint Plant Jigs Damping applications Temperature sensitive devices Relay switches H D D D1 H Adhesive Force (N) Weight (g) No & : * sales@wdsltd.co.uk

15 SECTION 24 - MAGNETS 5724-E80 Minor Magnets The Minor Magnet is cast from Alnico 5 material Ground finish magnetic poles Minor Magnets can be used in temperatures up to 550 C The magnet has a variety of uses, including: Educational use Domestic/DIY application Attracting, holding, clamping & securing steel parts Height mm Length mm Width mm Max Pull (kg) Pole Gap mm Weight (kg) No E801 Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean 5724-E80 Pocket Magnets The magnet has a variety of uses, including: Educational use Domestic/DIY application Testing for ferrous components ie. Steel/ Aluminium can sorting Attracting, clamping & securing steel parts Magnet designed with both poles in the same plane Pocket Magnets are cast from Alnico 5 material Traditional horseshoe design Supplied with keepers Pocket Magnets can be used in temperatures up to 550 C Length mm Height mm Width mm Width of Gap mm Max Pull (kg) Weight (kg) No E E803 Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean Adjustable Magnetic Links Rectangular block comprising 2 pot type magnets set into one mild steel housing The Magnetic Foot is constructed from cast Alinco 5 material and a mild steel block Maximum operating temperature 220 C The magnet has a variety of uses, including Drilling and tapping applications Jigs and fixtures Welding Clamp Length mm Width mm Height mm Max Pull (kg) Thread Sizes Weight (kg) No M SUOT Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean & : * sales@wdsltd.co.uk 24-14

16 SECTION 24 - MAGNETS 5744 Power Magnets MATERIAL - Steel Body with AlNiCo Magnetic Core painted red Temperature Range - Max 450 C Type A has a single mounting hole Type B has two mounting holes This powerful square horseshoe type magnet is characterised by its ability to attract materials through wide air gaps It has a deep depth of field The magnet is supplied with fixing holes (NB & no holes, & two holes) Power Magnets are cast from Alnico 5 material Power Magnets can be used in temperatures up to 550 C The magnets are supplied with keepers The magnets have a variety of uses, including: Retrieval applications Welding/Soldering fixtures Ultrasonic testing H B E A D TYPE 'A' H B Crack Detection / Non Destructive Testing Attracting, clamping & securing steel parts D E A C TYPE 'B' Type A B C D E H Adhesive Force (N) Weight (kg) No. A A A B B Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean 5741 Deep Pot Magnets D1 T MATERIAL - Steel Body with AlNiCo Magnetic Core painted red Temperature Range - Max 450 C H Cylindrical magnets in a mild steel pot with poles in the same plane Threaded hole for secure fixing Provides superior grip at contact Pot Magnets are constructed from Alinco 5 (Magnet), Aluminium Ring (Spacer) and Mild Steel (Pot) Pot Magnets can be used in temperatures up to 220 C Pot Magnets have an insulated magnetic circuit, preventing flux leakage when fitted into jigs and fixtures Supplied with keeper The magnets have a variety of uses, including: Gripping and lifting applications Positioning jigs Soldering fixtures Sinking into jigs & fixtures Securing and fixing D D D1 H T Adhesive Force (N) Weight (kg) No. 17 M M M M M & : * sales@wdsltd.co.uk

17 D SECTION 24 - MAGNETS 5742 Shallow Pot Magnets H MATERIAL - Steel Body with AlNiCo Magnetic Core painted red Temperature Range - Max 450 C D Shallow Pot Magnets are all cylindrical Alnico 5 permanent magnets assembled concentrically in a mild steel pot Shallow Pot Magnets can be fixed using the central countersunk hole They can be fixed to steel surfaces without losing magnetism Shallow Pot Magnets are magnetic on one face only Shallow Pot Magnets can be used at temperatures up to 450 C Ideal for securing items to thin sheet metal surfaces Supplied with a keeper The magnets have a variety of uses, including: Gripping and lifting applications Positioning jigs Soldering fixtures Sinking into jigs & fixtures Securing and fixing Handling thin steel sheets Designed for applications where height is too restricted for conventional pot magnets D D1 H Adhesive Force (N) Weight (kg) No Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean 5724-NH Neo-Hold Bi-Pole Gripping Magnets Strong gripping force with 2 poles on the same face Range has threaded holes on the top face Greater holding power than standard Alnico Magnets Neo-Hold Bi-Pole Magnets are constructed from Neodymium Iron Boron Magnets and an Aluminium Pot Maximum operating temperature 100 C Supplied with keeper The magnet has a variety of uses, including: For use where high clamping forces are required and space is restricted For use in positioning, holding and clamping devices Diameter mm Height mm Thread Size Max Pull (kg) Weight (kg) No M NH M NH M NH M NH240 & : * sales@wdsltd.co.uk 24-16

18 SECTION 24 - MAGNETS 5724-E89 Ferrite Channel Magnets Ferrite Channel Magnets are shallow limpet type magnets set in a mild steel shell Ferrite Channel Magnets are manufactured using ceramic ferrite magnetic materials Ferrite Magnets can be used up to temperatures of 120 C The magnets have a variety of uses, including: Industrial light fitting applications Bases for machine tool accessories Length mm Width mm Height mm Plain Fixing Holes Dia mm Hole Centres Max Pull (kg) Weight Each (kg) No E898/ E898/ E899 Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean 5724-E89 Ferrite Shallow Pot Magnets Ferrite Shallow Pot Magnets offer a high clamping force, even on painted surfaces Especially suitable for clamping onto thin sheet metal surfaces Supplied with a central M6 tapped hole and a removable hook Suitable for use at temperatures up to 120 C Highly resistant to de-magnetisation The magnets have a variety of uses, including: For use where height is a restriction Industrial light fitting applications Bases for machine tool accessories Holding, securing, clamping and fixing applications Removeable hook Diameter mm Height mm Thread Size Max Pull Weight (kg) No M E M E M E & : * sales@wdsltd.co.uk

19 SECTION 24 - MAGNETS 5724-E89 Heavy Duty Ferrite Shallow Pot Magnets Heavy Duty Ferrite Shallow Pot Magnets are made from Ceramic Ferrite Material inside a mild steel shell Heavy Duty Ferrite Shallow Pot Magnets offer higher clamping force Supplied with a central M6 tapped hole and removable jacking screw for ease of release Three M6 mounting positions arranged on a PCD Magnetic poles are on the same face Suitable for use at temperatures up to 120 C Highly resistant to de-magnetisation Easy jacking screw release The magnets have a variety of uses, including: Holding, securing, clamping & fixing applications Diameter mm Height mm Central Fixing Point Fixing Stud Centres PCD MM Max Pull (kg) Weight (kg) No M6 46mm/3 holes E M6 46mm/3 holes E M6 70mm/3 holes E897 The 3 additional holes are clearance holes. Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean 5724-CM Magnetic Discs N S N S Non-Magnetic face Ceramic Ferrite Magnetic Discs are magnetic drawing pins and are magnetised multi-pole one face Magnetic Discs are manufactured from Ceramic Ferrite Material Highly resistant to de-magnetisation Ceramic Ferrite Magnetic Discs can be used up to temperatures of 250 C The magnets have a variety of uses, including: Used in conjunction with magnetic notice boards Fridge Magnets Magnetic Toys and Games Diameter mm Thickness mm Pull Force (kg) Weight (kg) No CM700-R CM701-R CM702-R Note: part number is for a bag of 10 discs. & : * sales@wdsltd.co.uk 24-18

20 SECTION 24 - MAGNETS 5724-E90 Light Duty/Heavy Duty Magnetic bases The Eclipse 5724-E900WF and 5724-E901WF have 4 magnetic faces (both sides, top & bottom) All Eclipse fitments sets can be used in conjunction with both bases (except 5724-RP909FIT) Eclipse Magnetic Bases can be readily located on any ferrous surface to provide a rigid support These units are equipped with a push button on/ off switch Length mm Width mm Height mm Holes Sizes Clamping Force (Kg) Weight (kg) No M E900WF 5724-E90 Heavy Duty Magnetic Bases The Eclipse 5724-E905WF and 5724-E905WF/100 have 3 magnetic faces (top, back & bottom) All Eclipse fitments sets can be used in conjunction with both bases (except 5724-RP909FIT) Eclipse Magnetic Bases can be readily located on any ferrous surface to provide a rigid support These units are equipped with an easy to toggle action on/off switch Length mm Width mm Height mm Clamping Force KG Hole Sizes Weight (kg) No M E905WF M E905WF/ & : * sales@wdsltd.co.uk

21 SECTION 24 - MAGNETS 5724-RP Series Fitment Sets for Magnetic Bases RP907S RP995BL RP72CP 5724-RP999 - Mechanical Lightweight Fitment Fine adjustment Universal Clamping System (Dovetail and Backlug) One handwheel locks the entire fitment rigid Reaches up to 295mm (excluding magnetic base) M8 Coarse Thread RP991BL RP RP72CP - Light Duty Fitment Pillar: 185mm x 12.5mm diameter Crossarm: 150mm x 6.3mm diameter Accepts DTI stem diameters of 8mm Backlug Adaptor M8 Coarse Thread 5724-RP991BL - Heavy Duty with Fine Adjustment Pillar: 175mm x 12mm diameter Crossarm: 165mm x 10mm diameter Accepts DTI stem diameters of 4mm and 8mm Backlug Adaptor M8 Coarse Thread 5724-RP995BL - Medium Duty Fitment Pillar: 175mm x 12mm diameter Crossarm: 165mm x 10mm diameter Accepts DTI stem diameters of 4mm and 8mm Backlug Adaptor & Fine Adjustment M8 Coarse Thread 5724-RP907S - Flexible Snake Arm Clamps stems with up to 9.52mm diameter Reaches up to 315mm (excluding magnetic base) M8 Coarse Thread Pillar Height mm Pillar Diameter mm Crossbar Length mm Crossbar Diameter mm Screw Fixing No M RP72CP M RP991BL M RP995BL M RP901/ N/A N/A M RP909FIT Max Height Extension Screw Fixing No. 355 M RP907S 295 M RP E95 Magnetic Variable Clamps Designed for fast accurate holding of ferrous sheets and tubes for welding and assembly work Contains powerful ferrite magnetic materials The clamp is variable from 25 to 280 degrees enabling any angle setting within this range Main angle 90, 60, 45 and 30 degrees marked for quick reference All edges are magnetic Maximum operating temperature up to 120 C The Eclipse 5724-E952 provides the user with the means to clamp components during welding, fabrication and assembly applications Length mm Height mm Width mm Pull (kg) Weight (kg) No E952 & : * sales@wdsltd.co.uk 24-20

22 SECTION 24 - MAGNETS 5724-E974 Heavy Duty Variable Clamp Contains powerful ferrite magnetic material Comprises of 2 magnetic arms on a pivot Arms of the clamp may be securely set at any angle from 45 to 90 degrees Incremental markings in 15 degree uplifts to aid clamp positioning Magnetic elements Fixed in non-magnetic casing to minimise stray magnetic fields and reduce the possibility of attracting weld spatter The Eclipse 5724-E974 also provides the user with the means to clamp components during welding, fabrication and assembly applications with the added benefit of 40Kg clamping force, enabling larger components to be clamped with ease Length mm Height mm Width mm Pull (kg) Weight (kg) No E974 Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean 5724-E97 Magnetic 90º Fixed Clamps Two magnetic faces in a rigid 90 angle for jigging on sheets,pipes and tubes Both arms of the clamp contain powerful Ferrite magnets Large sized clamp is equipped with 2 cam levers to assist removal from the workpiece Fitted in non-magnetic casing to minimise stray magnetic fields and reduce the possibility of attracting weld spatter Angular tolerance ± 0.05/100mm The Eclipse 5724-E971, 5724-E972 and 5724-E973 Fixed 90 Clamps provide a fast and cost effective means of clamping components rigid at 90 angles during fabrication, assembly and weld preparation applications Length mm Height mm Width mm Pull (kg) Weight (kg) No E E E & : * sales@wdsltd.co.uk

23 SECTION 24 - MAGNETS Magnetic Adjustable Links Both units can be independently and quickly locked in place at any angle by turning the M6 thread wingnuts provided The SU and (3 magnetic faces) will operate up to temperatures of 100 C The Adjustable Magnetic Link can be set at any angle to allow workpieces to be held in the most complex positions The Adjustable Magnetic Link can be supplied as a twin unit with a multi-angle capacity Clamping components at any angle for welding and assembly applications Ideal for use where space is restricted Length mm Height mm Width mm Max Pull Capacity (kg) Type (kg) No Single Unit SU Pair Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean 5724-E95 Magnetic Quick Clamps The Eclipse Magnetic Quick Clamps are designed to facilitate fast and accurate holding of ferrous metals The clamps contain powerful ferrite magnetic materials Both 5724-E951 and 5724-E953 will hold both metal sheets and tubes at angles of 180, 90, 75, 60, 45 and 30 degrees All clamping angles are marked for easy reference The Eclipse 5724-E951 and 5724-E953 provides rapid clamping of ferrous components for welding and fabrications applications Quick Clamps are also suitable for retrieval applications See 5724-E952 for Magnetic Variable Clamp Length mm Height mm Width mm Pull (kg) (kg) No E E953 B E 5724-E95 Magnetic Variable Clamps A MATERIAL - Ferrite Magnetic material Spanner supplied for adjustment D C A B C D E Pull (kg) (kg) No E952 & : * sales@wdsltd.co.uk 24-22

24 SECTION 24 - MAGNETS Magnetic Mitre Clamps Simple and inexpensive method of clamping components Contains powerful Alcomax magnetic material Clamps do not switch off, but can be levered away without undue difficulty Plain ended clamps ( ) for clamping plates Vee d clamps ( ) for bars and tubes up to 57mm diameter The Eclipse and Mitre Clamps provide the welder with a simple and inexpensive means of clamping flat or round ferrous components Length Base Face mm Length Top Face mm Height mm Width mm Max Pull (kg) Weight (kg) No Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean 5724-E93 Recovery Magnet This powerful recovery magnet is made up of Ferrite magnet material encased in steel housing Four faces of the tool are magnetic The Eclipse 5724-E936 Recovery Magnet is designed for recovery or retrieval applications such as retrieving objects from coolant tanks and vats Length mm Height mm Width mm Max Pull (kg) Weight (kg) No E936 Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean & : * sales@wdsltd.co.uk

25 SECTION 24 - MAGNETS 5724-E92 Magnetic Holder The 5724-E925 Magnetic Holder provides the welder with a powerful, rigid support on flat and round components at various angles during welding and weld preparation applications Contains powerful Alcomax magnetic material All faces of the Magnetic Holder can be simultaneously energised by turning a Tee Handle on the top face The Tee can also act as variable hold to facilitate accurate positioning of workpieces The holder has 6 magnetic faces - 3 are flat and 3 are vee surfaces set at an angle of 120 degrees Once energised, the 6 faces of the unit can be used to position the workpiece at a variety of angles The 6 adjacent magnetic faces can be set at 45, 135 and 90 degrees Pipe diameters of up to 76mm can be accommodated by the vee faces Length mm Height mm Width mm Max Pull (kg) Weight (kg) No E E9 Magnetic Holdfasts The Magnetic Holdfast range are made up of Alcomax 3 magnetic material On each Holdfast the magnetic power is confined to the workface Each unit is equipped with a removable screw down tee handle to facilitate the easy release of the workpiece 5724-E938 is a cube with holes drilled on 2 faces 5724-E939, 5724-E940, 5724-E941 are circular and have 2 M8 holes pitched on the top face 5724-E938 and 5724-E942 have plain holes (8.35mm diameter) - the user can choose their preferred screw thread - all others are M8 x 1.25mm threads Maximum operating temperature is 100 C T Handle release The Magnetic Holdfasts can be built into workholding, handling and assembly fixtures to provide a high clamping force and positive grip Diameter mm Height mm Fixing Holes PCD No of Holes Max Pull (kg) Weight (kg) No x M E x M E x M E Holes E942 Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean & : * sales@wdsltd.co.uk 24-24

26 SECTION 24 - MAGNETS Magnetic Positioner The Magnetic Positioner is a heavy duty unit consisting of 2 magnetic blocks connected by 2 non magnetic steel straps The SU Magnetic Positioner is a single unit The blocks contain high performance Alcomax 3 magnetic material Each block has 2 magnetic faces (top & bottom) One of the 2 magnetic faces on each block is vee d to accommodate round workpieces Each magnetic block is independently controlled by a switch located on the end of each block The blocks can be rotated through 360 degrees and can be securely locked into place by tightening a central nut Maximum operating temperature 200 C Switch control Used singly or as a pair the Eclipse Magnetic Positioner has a high magnetic performance enabling flat or circular components to be clamped for drilling, assembly, fabrication and weld preparation applications Length mm Height mm Width mm Max Pull Capacity on Flat Face (kg) Max Pull Capacity on Vee d Face (kg) Weight (kg) No SU 5724-E964 Magnetic Plate Drag This powerful plate drag contains powerful permanent ferrite magnets in an aluminium housing When the drag comes into contact with the workpiece it grips the component securely The drag incorporates a quick release mechanism for releasing the workpiece The 5724-E964 Magnetic Plate Drag is designed for removal of steel sheets from a stack and safe transportation of sheets to and from machine tools etc. The 5724-E964 is also particularly useful for use by the operator of flame, laser and plasma profiling machine tools for removal of the segments Length mm Height mm Width mm Pull (kg) Weight (kg) No E964 Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean & : * sales@wdsltd.co.uk

27 SECTION 24 - MAGNETS 5724-E961 Hand Magnet This lightweight unit contains powerful ferrite magnets and is capable of attracting small ferrous components to the base of the tool Release of attracted components is achieved by simply raising the built-in handle The smooth sides of the unit mean that burrowing into loose materials and stillages is quick and easy The Eclipse Hand Magnet is designed for sorting, separating of non-ferrous/ferrous material - eg aluminium/steel can sorting The 5724-E961 is particularly useful for picking many small part like nails or tacks that may have been spilt Extracting swarf from coolant tanks or foundry sand Length mm Height mm Width mm Max Pull (kg) Weight (kg) No E EM983 Magnetic Vice Jaws Eclipse Magnetics Vice Jaws can easily be attached to any vice above 110mm in width No clamping is required to attach to the jaws of the vice The magnet material in the vice jaws is neodymium and the surrounding material is polyurethene The jaws have a broad lip to enable easy location on the vice 4 vertical V grooves in the jaws securely hold workpieces up to 20mm in diameter They are constructed of shatterproof, non-slip, non-scratch durable plastic Suitable in matched pairs Durable plastic faces Secures round and irregular workpieces without damage or distortion to any type of workpiece Suitable for use in engineers vices Length mm Height mm Width mm Weight per pair (kg) No EM983-R & : * sales@wdsltd.co.uk 24-26

28 SECTION 24 - MAGNETS 5724-E91 Magnetic Sheet Floaters These magnetic sheet floaters operate by the use of mutual magnetic epulsion to separate sheets in a stack They can be used with clean, oily or painted sheets When the sheet floaters are situated at opposite edges of the workpiece,the workpieces become magnetised by induction with similar polarity,and the top 2 or 3 workpieces repel each other and float in the air The units contain an arrangement of powerful magnets housed in a non ferrous casing The units can be used in both vertical and horizontal stacks Smaller sheets are generally floated horizontally and larger ones vertically Sheet Floaters have mounting holes to enable easy and secure fixturing. Can be mounted in multiples Ideal for separating steel sheets Can be used in conjunction with major machine tools and contributes to production efficiences when fully integrated into the production flow Width mm Height at Poles mm Extreme Depth mm Hole Size Weight Per Pair (kg) No M E M E M E915 Note: Magnetic Sheet Floaters are available in pneumatically switchable and electronically switchable variations. These can be designed and manufactured to suit specific bespoke applications 5724-EM985 Magnetic Tool Rack The toolrack contains 2 x 350mm powerful magnet bars with extruded magnetic rubber lengths housed between two pole pieces Supplied with fixing screws to wall mounts The 5724-EM985-R Magnetic Tool Rack will neatly and securely hold tools in the garage environment and knives in the kitchen Length mm Height mm Width mm Pull Force Weight (kg) No EM985-R 5724-EM967 Telescopic Pick-up Magnet Powerful Neodymium Iron Boron magnets are used to ensure maximum pull for a small magnetic area One size, extends to 660mm Pensized with clip Handy, fits neatly into the pocket Ideal for retrieving ferrous objects that are out of reach Suitable for car mechanics and electricians Length mm Pull Force Weight (kg) No EM967-R & : * sales@wdsltd.co.uk

29 SECTION 24 - MAGNETS 5724-EM981 Magnetic Tool Mat This handy magnetic tool mat consists of 3 strong Ferrite magnets encapsulated in a tough PVC casing The mat is magnetic on both sides It has a non-slip and non-scratch surface Highly resistant to demagnetisation Can be used in a variety of applications in the production area, workshops, garages and also in the home Ideal for the car mechanic, as it can be attached to the side of the car and used to hold nuts and bolts Widely used in production areas for keeping tools and parts within easy reach Thickness mm Height mm Width mm Max Pull (kg) Weight (kg) No EM981-R Note: Maximum Pull figures are typical values. These will be achieved with smooth, mild steel, workpieces of adequate thickness where contact faces are intimate and clean Plain, Flexible Magnetic Strip 5724-FM Flexible Magnets Material - Strongtium Ferrite in Thermoplastic binder Magnetic on 1 face only Max operating temperature 80 C Flexible magnetic materials are supplied in sheet, strip and adhesive backed finishes Soft material with strong magnetic hold to prevent slippage Flexible strip and sheets available with a coloured vinyl finish Can be cut with scissors The magnets have a variety of uses, including: Vehicle Signs Toys/Games Magnetic L Plates Door Closures Width mm Thickness mm Length m Pull Force g/cm2 Weight (kg) No FM FM FM EM880-R Adhesive Backed Flexible Magnets Width mm Thickness mm Length m Pull Force g/cm2 Weight (kg) No FM FM FM EM884-R EM888-R FM650 Note: All measurements in this catalogue are nominal & : * sales@wdsltd.co.uk 24-28

30 SECTION 24 - MAGNETS & : * sales@wdsltd.co.uk