a. Introduction... 4 b Ball Lock Cable Ties... 6 i. Uncoated... 6 ii. Coated... 7 c. Spring Type Cable Ties... 8 i. Uncoated... 8 ii. Coated...

Size: px

Start display at page:

Download "a. Introduction... 4 b Ball Lock Cable Ties... 6 i. Uncoated... 6 ii. Coated... 7 c. Spring Type Cable Ties... 8 i. Uncoated... 8 ii. Coated..."

Sybil Phillips
5 years ago
Views:

(formerly Tyco Electronics) and RPG Enterprises, India.

2 OUR COMPANY PROFILE Raychem RPG (P) Ltd., incorporated in 1989, is a 50:50 joint Venture between TE Connectivity, U.S.A. (formerly Tyco Electronics) and RPG Enterprises, India. TE Connectivity is a US$13 Billion global provider for solutions in Network, Transportation, Consumers and Industrial for over 50 years. RPG Enterprises, an establishment of over 30 years, is one of India s fastest growing business groups with turnover of US$ 3 Billion. The group has more than fifteen companies managing diverse business interests in the areas of Automotive Tyres, Infrastructure, IT and Specialty including Pharmaceuticals, Power Ancillaries & Plantations.

3 INDEX A CLAMPING SOLUTIONS 1. Cable Ties 3 a. Introduction... 4 i. Wedge Lock Mechanism... 4 ii. Laboratory Testing facilities for R-Loc clamping products... 4 iii. Types of Cable Ties... 5 iv. Nomenclature... 5 b Ball Lock Cable Ties... 6 i. Uncoated... 6 ii. Coated... 7 c. Spring Type Cable Ties... 8 i. Uncoated... 8 ii. Coated... 9 d. Releasable Cable Ties i. Uncoated / Coated...10 ii. PPA Coated...11 e. Ladder Type Cable Ties i. Uncoated / Coated Identification System 13 a. Carrier Strips Coated /Uncoated...14 b. Alfa- Numeric Characters...14 c. Marker Plates and Tags...15 d. Custom Marked Tags (Laser & Embossed) Bands (Straps) and Buckles (Clips) 17 a. Bands (Straps)...18 i. Packing Details...18 ii. Nomenclature...18 iii. Bands for Corrosive Atmospheric Application...19 vi. Utility Bands...20 v. Aluminium Perforated Strip...21 vi Heavy Duty Bands...21 vii. PVC Coated Bands...22 viii. Bands for Highly Corrosive Applications...22 ix. All Purpose Bands...23 b. Pre-Cut Band and Buckle System...24 i Pre-Cut Assembled Straps Jaw Type...24 ii. Pre-Cut Assembled Straps Wing Type...24 c. Buckles (Clips)...25 i. Jaw Type...25 ii. Wing Type...25 ii. Screw Type Sign Mounting Brackets Tools Stress -Strain Curve for Typical Tensile Test 28

4 B ENCLOSURES 1. Aluminium Standard Enclosure Aluminium Ex Enclosures GRP Standard Enclosures GRP EX Enclosure Stainless Steel Enclosure Steel Enclosure Fire Rated Enclosure...47 C CABLE GLANDS 1. Industrial Cable Glands & Accessories - Category A 51 i. Introduction to Industrial Cable Glands...52 ii. Approvals for Industrial Cable Glands...54 iii. A1/A2 Industrial Cable Gland...55 iv. BW Industrial Cable Gland...56 v. CW Industrial Cable Gland...57 vi. E1W Industrial Cable Gland...58 vii. Nickel Plated Brass Cable Gland...59 viii. Marine Use Watertight Cable Gland...60 ix. Cable Gland Selection Software...60 x. Ingress Protection Matrix...61 xi. Accessories Industrial Cable Glands & Accessories - Category B 63 i. Introduction to Industrial Cable Gland...64 ii. Approvals for Industrial Cable Gland...65 iii. RSU: Single Seal Cable Glands for Unarmoured Cables...66 iv. RSA: Single Seal Cable Glands for Armoured Cables...68 v. RDA: Double Seal Cable Glands for Armoured Cables...70 vi. Accessories...72 vii. Ingress Protection Matrix Ex Cable Glands 75 i. Nomenclature For Atex Cable Glands...76 ii. Double Compression Cable Gland For Armoured Cables - E1RU Series...77 iii. Double Compression Cable Gland For Armoured Cables - E1RW Series...80 iv. Single Compression Gland For Unarmoured Cables - RA2 Series...83 v. Accessories...86 vi. Information on Ex...89 v. Certificates...90 D CABLE LUGS & WIRE CONNECTOR 1. Cable Lugs a. Copper Cable Lugs Introduction to Cable Lugs and Connectors...94 Our Standards...95 Product Approval...96 Crimping Methodology...97 i. Standard Range Cable Lugs...98

5 ii. Light Duty Cable Lugs - Economy Range iii. Bell Mouth Cable Lugs iv. Four Hole Transformer Cable Lugs v. Narrow Palm Cable Lugs vi. Long Barrel Cable Lugs vii. DIN Cable Lugs viii. Single Hole High Voltage Cable Lugs ix. Two Hole High Voltage Cable Lugs x. Tubular Cable Lugs 45 Angle xi. Tubular Cable Lugs 90 Angle xii. Australian Standard Cable Lugs xiii. Australian Standard Cable Connector b. Aluminium Cable Lugs i. Standard Aluminium Cable Lugs ii. Aluminium Lugs for XLPE Cables Cable Connectors a. Copper Cable Connectors i. Short Barrel Cable Connectors ii. Long Barrel Cable Connectors iii. DIN Cable Connectors iv. Upto 36 Kv Cable Connectors v. C Type Connectors vi. Reducing Link Connectors b. Aluminium Cable Connectors i. Aluminium Through Connectors Terminals i. Snap on Terminals ii. Fork Type Terminals iii. Pin Type Terminals (Insulated and Non Insulated) iv. Insulated Cable End - Sleeves To DIN mm v. Ring Type Terminals (Insulated and Non Insulated) Bi-metallic Cable Lugs And Connectors i. Bi-Metallic Cable Lugs ii. Bi-Metallic Cable Connectors Accessories i. Mechanical Cables Lugs Bolted with 2 or 4 Screws ii. Line Taps / Split Bolts iii. Certificates E EARTHING AND LIGHTING PROTECTION SOLUTION Introduction Earthing & Lightning Protection Solution Lightning Protection Direct Lightning Protection (Direct Strike to Structures) Air terminal Rods - Passive Components...132

6 1.1.2 Multipoint Air Terminal Base, Clamps & Bonds Down Conductor Network Down Conductor (Ex.: Tape / Conductor) Clamping Accessories Bonding Components Additional Accessories Earthing Protection Earthing and Grounding Solutions Copper Bonded Earth Rod & Accessories Solid Copper Earth Rod & Accessories Clamps & Bonds Earth lattice Solid earth plate Earth inspection housing pits Concrete Inspection Pit Light Weight Inspection Pit Earth Enhancing Compound Inspection Housing Earth Bar Additional Accessories Earth Bar with Disconnecting Link Test Link Crimp Connectors Exothermic Welding Introduction Installation Guidelines Weld Mould Components Bar (Tape) to Bar (Tape)* Type - 1 Mould Standard Cable to Standard Cable* Type - 2 Mould Standard Cable to Standard Cable* Type - 3 Mould Bar (Tape) / Standard Cable to Steel Surface Bonding* Type - 4 Mould Bar (Tape) to Standard Cable* Type - 5 Mould Standard Cable to Rebar Bonding* Type - 6 Mould Bar (Tape) / Standed Cable to Earth Electrod Bonding* Type - 7 Mould Accessories Handle Clamps Exo-Thermic Weld Powder Other Miscellaneous Accessories Additional Products Available F ELECTRICAL Insulating EQUIPMENT 1. Electrical Insulating Matt Electrical Insulating Gloves Electrical Insulating Boots...171

8 applications Locomotive Oil & Petrochemical Shipping Power Utilities Signages & Signals Refineries & Industries Automotive Communication Cable Installations

9 1 CABLE TIES CABLE TIES

cable ties * Introduction R-Loc Stainless Steel Cable Ties provide solutions to all your clamping problems.

R-Loc cable ties not only have high resistance to heat but can also stand the test of salts and acids. They are the perfect choice for indoor, outdoor and underground applications.

Cable ties are randomly subjected to loop tensile strength. R-Loc Cable ties are offered in both AISI 304 (EN DIN 1.4301) and AISI (EN DIN 1.4401) Stainless Steel.

Wedge Lock Mechanism 1) Free Position 2) Locking Position Laboratory Testing Facilities for R-Loc Clamping products SPECTROMETER DIGITAL FILM THICKNESS CHECKER VISION MEASUREMENT SYSTEM CMM MACHINE

10 cable ties * Introduction R-Loc Stainless Steel Cable Ties provide solutions to all your clamping problems. R-Loc cable ties are used world-wide to secure Holes, Cables, Pipes and perform host of other clamping functions. R-Loc cable ties not only have high resistance to heat but can also stand the test of salts and acids. They are the perfect choice for indoor, outdoor and underground applications. R-Loc cable ties have round edges and are safe for handling. To ensure the security of your clamping functions, R-Loc ties are subject to rigorous physical and chemical testing. Cable ties are randomly subjected to loop tensile strength. R-Loc Cable ties are offered in both AISI 304 (EN DIN ) and AISI (EN DIN ) Stainless Steel. We provide customized solutions including designing, testing, validation and stimulation through our in house testing facilities. Wedge Lock Mechanism 1) Free Position 2) Locking Position Laboratory Testing Facilities for R-Loc Clamping products SPECTROMETER DIGITAL FILM THICKNESS CHECKER VISION MEASUREMENT SYSTEM CMM MACHINE Used for checking the chemical composition of the metal This Instrument is used for Checking Powder Coating Thickness on Coated Cable Ties. Used for Checking Profile Dimensions of Bluckle. CMM Machine is used for Checking Critical Dimensions TENSILE TESTING MACHINE LOAD TESTING LISING TENSILE TESTING MACHINE SURFACE TESTING MACHINE Tensile Testing Machine for Testing Raw Material & Mechanical Properties Cable Ties are Fit Into the Specially Designed Fixture, then it is Put for Load Testing Machine is used for Checking Surface Roughness of Components. 4

11 cable ties Types of Cable Ties Ball Lock Cable Tie BUXXX-XXXX BCXXX-XXXX Spring Type BUzXXX-XXXX BCzXXX-XXXX Multicolour Spectrum Ball Lock Ties Ladder Cable Tie LUXXX-XXXX LCXXX-XXXX Releasable Cable Tie RUXXX-XXXX RCpXXX-XXXX Nomenclature 5

Ball Lock cable ties Uncoated * Technical information: Material : A) 316 grade non-magnetic stainless steel B) 304 grade non-magnetic stainless steel Temperature Range : -60 C to +300 C Suface Finish

12 Ball Lock cable ties Uncoated * Technical information: Material : A) 316 grade non-magnetic stainless steel B) 304 grade non-magnetic stainless steel Temperature Range : -60 C to +300 C Suface Finish : Metallic Flamability Rating : UL94 fireproof, Halogen free and UV-resistant Multicolour : Available *Ball Lock Uncoated - 4.6mm width Part No. for Stainless Steel Grade Width Length Thickness Max Diameter Single Loop Minimum Loop Tensile Strength SS304 SS316 In mm In mm In mm In mm N lbs Package Quantity BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag *Ball Lock Uncoated - 7.9mm width BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag Ball Lock Uncoated - Heavy Duty mm width BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag Ball Lock Uncoated - Heavy Duty mm width BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag BU BU /bag 6

Ball Lock Cable Ties coated * Technical information: Material : A) 316 grade non-magnetic stainless steel B) 304 grade non-magnetic stainless steel Temperature Range : -60 C to +150 C Suface Finish :

for Stainless Steel Grade Width Length Thickness Max Diameter Single Loop Minimum Loop Tensile Strength SS304 SS316 In mm In mm In mm In mm N lbs Package Quantity BC44-100 BC46-100 0.18 4.6 4 100 0.

01 0.25 2.7 69 445 100 100/bag BC44-360 BC46-360 0.18 4.6 14 360 0.01 0.25 3.9 100 445 100 100/bag BC44-520 BC46-520 0.18 4.6 20 520 0.01 0.25 5.9 151 445 100 100/bag BC44-620 BC46-620 0.18 4.6 24 620 0.

13 Ball Lock Cable Ties coated * Technical information: Material : A) 316 grade non-magnetic stainless steel B) 304 grade non-magnetic stainless steel Temperature Range : -60 C to +150 C Suface Finish : Pure Polyester and Epoxy Coatings Flamability Rating : UL94 fireproof, Halogen free and UV- resistant Multicolour : Available *Ball Lock Coated - 4.6mm width Part No. for Stainless Steel Grade Width Length Thickness Max Diameter Single Loop Minimum Loop Tensile Strength SS304 SS316 In mm In mm In mm In mm N lbs Package Quantity BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag *Ball Lock Coated - 7.9mm width BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag Ball Lock Coated - Heavy Duty mm width BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag Ball Lock Coated - Heavy Duty mm width BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag BC BC /bag 7

Spring Type Cable Ties Uncoated Technical information: Spring Type : The unique spring form maintains greater installed tension on non-resillent objects Application : Where tensions on solid object

14 Spring Type Cable Ties Uncoated Technical information: Spring Type : The unique spring form maintains greater installed tension on non-resillent objects Application : Where tensions on solid object must be maintained Material : A) 316 grade non-magnetic stainless steel B) 304 grade non-magnetic stainless steel Temperature Range : Suface Finish : Metallic -60 C to +300 C Flamability Rating : UL94 fireproof, Halogen free and UV-resistant Ball Lock Spring Type - Uncoated - 4.6mm width Part No. for Stainless Steel Grade Width Length Thickness Max Diameter Single Loop Minimum Loop Tensile Strength Package Quantity SS304 SS316 In mm In mm In mm In mm N lbs BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag Ball Lock Spring Type - Uncoated - 7.9mm width BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag Ball Lock Spring Type - Uncoated mm width BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag Ball Lock Spring Type - Uncoated mm width BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag BUz BUz /bag 8

Spring Type Cable Ties Coated Technical information: Spring Types : The unique spring form maintains greater installed tension on non-resillent objects Application : Where tensions on solid object

15 Spring Type Cable Ties Coated Technical information: Spring Types : The unique spring form maintains greater installed tension on non-resillent objects Application : Where tensions on solid object must be maintained Material : A) 316 grade non-magnetic stainless steel B) 304 grade non-magnetic stainless steel Temperature Range : -60 C to +150 C Suface Finish : Pure Polyester & Epoxy Coating Flamability Rating : UL94 fireproof, Halogen free and UV-resistant Ball Lock Spring Type - Coated - 4.6mm width Part No. for Stainless Steel Grade Width Length Thickness Max Diameter Single Loop Minimum Loop Tensile Strength SS304 SS316 In mm In mm In mm In mm N lbs Package Quantity BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag Ball Lock Spring Type - Coated - 7.9mm width BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag Ball Lock Spring Type - Coated mm width BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag Ball Lock Spring Type - Coated mm width BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag BCz BCz /bag 9

Releasable Cable Ties uncoated / COATED Technical information: Releasable Cable Tie : Releasable Type Cable Tie can be used for multipl installations over long period of time Material : A) 316 grade

fireproof, Halogen free and UV-resistant Releasable Cable Ties - Uncoated - 6.35mm width Part No.

02 0.50 1.3 34 1334 300 100/bag RU54-230 RU56-230 1/4 6.35 9 230 0.02 0.50 2.3 59 1334 300 100/bag RU54-330 RU56-330 1/4 6.35 13 330 0.02 0.50 3.6 91 1334 300 100/bag RU54-450 RU56-450 1/4 6.

6 225 1334 300 100/bag RU54-900 RU56-900 1/4 6.35 35 900 0.02 0.50 10.8 273 1334 300 100/bag Releasable Type - Uncoated - 9.53mm width RU104-150 RU106-150 3/8 9.53 6 150 0.02 0.50 1.3 34 2000 450 100/bag RU104-230 RU106-230 3/8 9.

16 Releasable Cable Ties uncoated / COATED Technical information: Releasable Cable Tie : Releasable Type Cable Tie can be used for multipl installations over long period of time Material : A) 316 grade non-magnetic stainless steel B) 304 grade non-magnetic stainless steel Temperature Range : -60 C to +300 C (Uncoated) / -60 C to +150 C (Coated) Surface Finish : Metallic Flamability Rating : UL94 fireproof, Halogen free and UV-resistant Releasable Cable Ties - Uncoated mm width Part No. for Stainless Steel Grade Width Length Thickness Max Diameter Single Loop Minimum Loop Tensile Strength Package Quantity SS304 SS316 In mm In mm In mm In mm N lbs RU RU / /bag RU RU / /bag RU RU / /bag RU RU / /bag RU RU / /bag RU RU / /bag RU RU / /bag Releasable Type - Uncoated mm width RU RU / /bag RU RU / /bag RU RU / /bag RU RU / /bag RU RU / /bag RU RU / /bag RU RU / /bag Releasable Cable Ties - Coated mm width RC RC / /bag RC RC / /bag RC RC / /bag RC RC / /bag RC RC / /bag RC RC / /bag RC RC / /bag Releasable Type - Coated mm width RC RC / /bag RC RC / /bag RC RC / /bag RC RC / /bag RC RC / /bag RC RC / /bag RC RC / /bag 10

Releasable Cable TieS PPA coated Technical information: Releasable Cable Tie Material Temperature Range Surface Finish Flamability Rating : Releasable Type Cable Tie can be used for multiple

17 Releasable Cable TieS PPA coated Technical information: Releasable Cable Tie Material Temperature Range Surface Finish Flamability Rating : Releasable Type Cable Tie can be used for multiple installations over long period of time : A) 316 grade non-magnetic stainless steel : -60 C to +150 C : PPA 571 Coating : UL94 fireproof, Halogen free and UV-resistant Releasable Type - PPA Coated mm width Part No. for Stainless Steel Grade Width Length Thickness Max Diameter Single Loop Minimum Loop Tensile Strength SS304 SS316 In mm In mm In mm In mm N lbs Package Quantity RCp SS316 1/ /bag RCp SS316 1/ /bag RCp SS316 1/ /bag RCp SS316 1/ /bag RCp SS316 1/ /bag RCp SS316 1/ /bag RCp SS316 1/ /bag Note: PPA 571 coating thickness is 0.4mm (0.016 Inch) Releasable Type - PPA Coated mm width Part No. for Stainless Steel Grade Width Length Thickness Max Diameter Single Loop Minimum Loop Tensile Strength SS304 SS316 In mm In mm In mm In mm N lbs Package Quantity RCp SS316 3/ /bag RCp SS316 3/ /bag RCp SS316 3/ /bag RCp SS316 3/ /bag RCp SS316 3/ /bag RCp SS316 3/ /bag RCp SS316 3/ /bag Note: PPA 571 coating thickness is 0.4mm (0.016 Inch) Features PPA 571 is based on an alloy of acid modified polyolefinis. PPA 571 ES is a thermoplastic coating powder specially designed to provide a long lasting, tough coating for exterior application. Flexible upto - 60 C. Resistance to U.V Weather. (Elongation to break upto 800%) Excellent resistance to Salt, Sand, Acids, temperature variations & Chemicals Halogen Free, Flame retardant & Non-Toxic. Provides good abrasion and impact resistance. Smooth rounded edges. Water Absorption Free. (-60 C to 150 C). Base metal stainless steel AISI

Ladder type Cable Ties uncoated / COATED Technical information: Material : A) 316 grade non-magnetic stainless steel B) 304 grade non-magnetic stainless steel Temperature Range : -60 C to +300 C

width Part No. for Stainless Steel Grade Width Length Thickness Max Diameter Single Loop Minimum Loop Tensile Strength Package Quantity SS304 SS316 In mm In mm In mm In mm N lbs LU74-150 LU76-150 0.

18 Ladder type Cable Ties uncoated / COATED Technical information: Material : A) 316 grade non-magnetic stainless steel B) 304 grade non-magnetic stainless steel Temperature Range : -60 C to +300 C (Uncoated) -60 C to +150 C (Coated) Suface Finish : Metallic (Uncoated) Pure Polyester Coating (Coated) Flamability Rating : UL94 fireproof, Halogen free and UV-resistant Ladder Type - Uncoated - 7mm width Part No. for Stainless Steel Grade Width Length Thickness Max Diameter Single Loop Minimum Loop Tensile Strength Package Quantity SS304 SS316 In mm In mm In mm In mm N lbs LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag Ladder Type - Uncoated - 12mm width LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag LU LU /bag Ladder Type - Coated - 7mm width LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag Ladder Type - Coated - 12mm width LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag LC LC /bag 12

19 2 Identification System

Identification System Carrier Strips Coated Carrier Strips Marker Tags on Carrier Strips

Inch Quantity ID6 IDC6 SS316 92.5 3 2/3 8 1/3 100/Box ID10 IDC10 SS316 132.

5 7 2/5 8 1/3 100/Box ID22 IDC22 SS316 252.

with SS Cable Ties 316 Stainless Steel. Easy to read in dim ligh and inaccessible places.

CARRIERS are fastened with a variety of R-Loc cable ties.

CARRIER STRIPS are used to create your own carrier in multiple colors for identification.

20 Identification System Carrier Strips Coated Carrier Strips Marker Tags on Carrier Strips Uncoated Carrier Strips Product Code Length Width Package Material Uncoated Coated mm Inch mm Inch Quantity ID6 IDC6 SS /3 8 1/3 100/Box ID10 IDC10 SS /7 8 1/3 100/Box ID12 IDC12 SS /3 100/Box ID16 IDC16 SS /5 8 1/3 100/Box ID22 IDC22 SS /3 100/Box Alpha Numeric Characters Marker Tags Installed on Power Cable Marker Tags with SS Cable Ties 316 Stainless Steel. Easy to read in dim ligh and inaccessible places. Complete range of individual letters, numbers, and symbols. CARRIERS are fastened with a variety of R-Loc cable ties. Slide directly onto able ties to create a self-contained wrap tag. CARRIER STRIPS are used to create your own carrier in multiple colors for identification. Type Range Remark Packaging Alphabet RT A to RT Z All 26 alphabets available 100/bag Numeric RT 0 to RT 9 0 to 9 numbers available 100/bag Special >< ± / & + - Blank Tag Also available 100/bag Characters Note : For the product code of special character perfix RT before the character 14

Identification System Marker Plates & Tags Identify pipes, conduit, valves, cables an equipment in petrochemical plants, pulp and paper mills, refineries, offshore oil rigs and in any other harsh

All marker plates/tags can be custom marked by R-Loc with one of to computer controlled systems (laser or embosser) to provide permanent identification to resist corrosion, abrasion and radiation.

21 Identification System Marker Plates & Tags Identify pipes, conduit, valves, cables an equipment in petrochemical plants, pulp and paper mills, refineries, offshore oil rigs and in any other harsh environments. All marker plates/tags can be custom marked by R-Loc with one of to computer controlled systems (laser or embosser) to provide permanent identification to resist corrosion, abrasion and radiation. Use with R-Loc Standard and Heavy duty Stainless Steel ties. Product Code Material Grade Length Width Package mm Inch mm Inch Quantity Used with Cable Tie of T7407 SS /7 100/Box 4.6 mm T8909 SS / /8 100/Box 4.6 mm & 7.9 mm T5019 SS /4 100/Box 4.6 mm T8919 SS /2 19 3/4 100/Box 4.6 mm T6338 SS /2 38 1/1 100/Box 4.6 mm Metal Embossing / Laser Etching Details Single Line - Multiple Characters Laser Etching & (No Embossing) Single Line- Multiple Characters Character Height Option - 3mm & 4mm Laaser Etching & Embossing Available Three Lines - Multiple Characters Character Height Option - 3mm & 4mm Laser Etching & Embossing Available Three Lines - Multiple Characters Character Height Option - 3mm & 4mm Laser Etching & Embossing Available Five Lines - Multiple Characters Character Height Option - 3mm & 4mm Laser Etching & Embossing Available Plain T7407 T8909 T5019 Embossed / Lazer Marked Custom Marked Tags Laser Marking System Used on all stainless steel cable ties, strapping, metal marker plates/tags BOLD block letters Upper and lower case character capability. Alphanumeric and sequential numbering ability. T6338 T6338 Embossing System Used on metal marker plates and tags which are a maximum of 0.5 mm thick Excellent for application that are exposed to occasional painting and excessing dirt. Upper case raised character capability only. Alphanumeric and sequential numbering ability. 15

22 16

23 3 Bands (Straps) and Buckles (Clips)

24 Band (Straps) Packing Details Option 1 : Easy to Use Plastic Dispenser Option 2 : Strong Corrugated Box Nomenclature 18

Band (Straps) Bands for Corrosive Atmospheric Application Superior corrosion resistance in corrosive industrial and marine atmospheres, salt water and chemical environments Packed in easy to use

for Stainless Steel Grade Width Thickness Finished Length Avg.

25 Band (Straps) Bands for Corrosive Atmospheric Application Superior corrosion resistance in corrosive industrial and marine atmospheres, salt water and chemical environments Packed in easy to use plastic tote dispensers, available in 4 colour codes based on band widths. Carton box packing also available Application Tools : RR-T03, RR-B04 Part No. for Stainless Steel Grade Width Thickness Finished Length Avg. Breaking Strength SS316 SS304 SS316 SS304 In mm In mm Feet Mtrs N lbs N lbs Package Quantity Type of Packaging RSU06E305C RSU06F305C 1/ '/roll Corrugate RSU06E305T RSU06F305T 1/ '/roll Red Tote RSU09E306-5C RSU09F306-5C 3/ '/roll Corrugate RSU09E306-5T RSU09F306-5T 3/ '/roll Red Tote RSU12E307-5C RSU12F307-5C 1/ '/roll Corrugate RSU12E307-5T RSU12F307-5T 1/ '/roll Yellow Tote RSU16E307-5C RSU16F307-5C 5/ '/roll Corrugate RSU16E307-5T RSU16F307-5T 5/ '/roll Grey Tote RSU19E307-5C RSU19F307-5C 3/ '/roll Corrugate RSU19E307-5T RSU19F307-5T 3/ '/roll Blue Tote Note: Finshed length of 200 feet/61.0 mtrs is also available in corrugated box Regular Bands High Tensile Application Part No. Material Width Thickness Finished Length Avg. Breaking Strength In mm In mm Feet Mtrs N lbs Package Quantity Type of Packaging RSU06B305C SS201 1/ '/roll Corrugate RSU06B305T SS201 1/ '/roll Red Tote RSU09B306-5C SS201 3/ '/roll Corrugate RSU09B306-5T SS201 3/ '/roll Red Tote RSU12B307-5C SS201 1/ '/roll Corrugate RSU12B307-5T SS201 1/ '/roll Yellow Tote RSU16B307-5C SS201 5/ '/roll Corrugate RSU16B307-5T SS201 5/ '/roll Grey Tote RSU19B307-5C SS201 3/ '/roll Corrugate RSU19B307-5T SS201 3/ '/roll Blue Tote Note: Finshed length of 200 feet/61.0 mtrs is also available in corrugated box Regular Bands - Economical Value Application RSU06A305C SS430 1/ '/roll Corrugate RSU06A305T SS430 1/ '/roll Red Tote RSU09A306-5C SS430 3/ '/roll Corrugate RSU09A306-5T SS430 3/ '/roll Red Tote RSU12A307-5C SS430 1/ '/roll Corrugate RSU12A307-5T SS430 1/ '/roll Yellow Tote RSU16A307-5C SS430 5/ '/roll Corrugate RSU16A307-5T SS430 5/ '/roll Grey Tote RSU19A307-5C SS430 3/ '/roll Corrugate RSU19A307-5T SS430 3/ '/roll Blue Tote Note: Finshed length of 200 feet/61.0 mtrs is also available in corrugated box 19

Band (Straps) Utility Bands Specially packed for industrial and utilities requirement Bands available in all grades of stainless steel Packed in plastic dispensers and Cartons Boxes Application

5 3560 800 100' / Roll RSU10B504 SS201 2/5 10.00 0.016 0.40 164 50.0 3560 800 164' / Roll RSU10B307 SS201 2/5 10.00 0.028 0.70 100 30.5 5340 1200 100' / Roll RSU10B507 SS201 2/5 10.00 0.028 0.70 164 50.

26 Band (Straps) Utility Bands Specially packed for industrial and utilities requirement Bands available in all grades of stainless steel Packed in plastic dispensers and Cartons Boxes Application Tools: RR-T03, RR-B04 Utility Bands Part No. Material Width Thickness Finished Length Avg. Breaking Strength In mm In mm Feet Mtrs N lbs Package Quantity RSU10B304 SS201 2/ ' / Roll RSU10B504 SS201 2/ ' / Roll RSU10B307 SS201 2/ ' / Roll RSU10B507 SS201 2/ ' / Roll RSU20B304 SS201 4/ ' / Roll RSU20B504 SS201 4/ ' / Roll RSU20B307 SS201 4/ ' / Roll RSU20B507 SS201 4/ ' / Roll RSU10F304 SS304 2/ ' / Roll RSU10F504 SS304 2/ ' / Roll RSU10F307 SS304 2/ ' / Roll RSU10F507 SS304 2/ ' / Roll RSU20F304 SS304 4/ ' / Roll RSU20F504 SS304 4/ ' / Roll RSU20F307 SS304 4/ ' / Roll RSU20F507 SS304 4/ ' / Roll RSU10E304 SS316 2/ ' / Roll RSU10E504 SS316 2/ ' / Roll RSU10E307 SS316 2/ ' / Roll RSU10E507 SS316 2/ ' / Roll RSU20E304 SS316 4/ ' / Roll RSU20E504 SS316 4/ ' / Roll RSU20E307 SS316 4/ ' / Roll RSU20E507 SS316 4/ ' / Roll RSU10A304 SS430 2/ ' / Roll RSU10A504 SS430 2/ ' / Roll RSU10A307 SS430 2/ ' / Roll RSU10A507 SS430 2/ ' / Roll RSU20A304 SS430 4/ ' / Roll RSU20A504 SS430 4/ ' / Roll RSU20A307 SS430 4/ ' / Roll RSU20A507 SS430 4/ ' / Roll 20

Band (Straps) Aluminium Perforated Strip Easy to install Aluminium Perforated Band for light duty applications Perforated band with evenly spaced holes & slots enables fastening with nut & bolt,

Material Coating Colour Width Thickness Diameter of Hole Finished Length In mm In mm In mm Feet Mtrs Package Quantity RSAB19AI-10-O Aluminium Orange 0.75 19 0.047 1.2 0.

27 Band (Straps) Aluminium Perforated Strip Easy to install Aluminium Perforated Band for light duty applications Perforated band with evenly spaced holes & slots enables fastening with nut & bolt, screw or cable tie Uncoated & Polyester colour coated bands available Part No. Material Coating Colour Width Thickness Diameter of Hole Finished Length In mm In mm In mm Feet Mtrs Package Quantity RSAB19AI-10-O Aluminium Orange '/roll RSAB19AI-25-O Aluminium Orange '/roll RSAB19AI-10-G Aluminium Grey '/roll RSAB19AI-25-G Aluminium Grey '/roll Heavy Duty Bands Bands for heavy duty industrial applications Bands available in all gardens of stainless steel Packing in carton boxes Part No. Material Width Thickness Finished Length Avg. Breaking Strength In mm In mm Feet Mtrs N lbs Package Quantity RSU19B3011 SS201 3/ '/roll RSU25B3011 SS '/roll RSU32B3011 SS / '/roll RSU19F3011 SS304 3/ '/roll RSU25F3011 SS '/roll RSU32F3011 SS / '/roll RSU19E3011 SS316 3/ '/roll RSU25E3011 SS '/roll RSU32E3011 SS / '/roll RSU19A3011 SS430 3/ '/roll RSU25A3011 SS '/roll RSU32A3011 SS / '/roll 21

28 Band (Straps) PVC Coated Bands PVC or Polyvinyl chloride, a thermoplastic polymer has excellent chemical and mechanical properties making it a very effective medium of coating on SS 316. Suitable Buckles/Clips and Tools are also supplied as a total solution. Avg. Breaking Width Thickness Finished Length Part No. Material Strength Package Quantity In mm In mm Feet Mtrs N lbs RSVP12F254 SS304 1/ '/roll RSVP16F254 SS304 5/ '/roll RSVP12E254 SS316 1/ '/roll RSVP16E254 SS316 5/ '/roll PPA 571 Coated Bands for Highly Corrosive Applications PPA 571 (Performance Polymer Alloy Coating) PPA 571 is a thermoplastic coating powder specifically designed to provide a long lasting, though coating for exterior applications to mild steel, Stainless steel and Aluminium PPA 571 is based on an alloy of acid modified Polyolefins. Therefore it is halogen free and the combustion fyrbes are low in smoke and have a low toxicity index Resistant to adverse weather conditions, detergents, salt spray and typical airborne pollutants. The material provides excellent resistance to stress cracking on bending, good abrasion and impact resistance Coating maintains excellent adhesion to the metal substrate without the need for a separate primer. Application : Chemical, Petrochemical, Subsea and Mining Industries Application tool : RR - B04 Part No. for Stainless Steel Grade Width Thickness Finished Length Avg. Breaking Strength SS304 SS316 In mm In mm Feet Mtrs N lbs Package Quantity Type of Packaging RSP06F254C RSP06E254C 1/ '/roll Corrugated RSP06F254T RSP06E254T 1/ '/roll Red Tote RSP09F254C RSP09E254C 3/ '/roll Corrugated RSP09F254T RSP09E254T 3/ '/roll Red Tote RSP12F254C RSP12E254C 1/ '/roll Corrugated RSP12F254T RSP12E254T 1/ '/roll Yellow Tote RSP16F254C RSP16E254C 5/ '/roll Corrugated RSP16F254T RSP16E254T 5/ '/roll Grey Tote RSP19F254C RSP19E254C 3/ '/roll Corrugated RSP19F254T RSP19E254T 3/ /roll Blue Tote Properties of PPA and PVC Coating Excellent chemical resistance Low Moisture Absorption Good dimensional stability Self extinguishing Excellent Bonding strength Benefits of PPA and PVC Coating Corrosion Resistance in Harsh Offshore environments Excellent for Marine Application Better Cable Bunding through Superior Tensile Strengths Unmatched Safety in Oil & Gas carriers and off shore rigs Ensures lasting protection from inter metallic corrosion and safeguards the bare metal. 22

29 Band (Straps) All Purpose Bands Perforated band with evenly spaced holes enables fastening with nut & bolt, screw or cable tie Uncoated & PPA 571 halogen free coating available All Purpose PPA 571 Coated Bands Part No. for Stainless Steel Grade Width Thickness Diameter of Hole Finished Length SS316 SS304 GCS In mm In mm In mm Feet Mtrs Package Quantity RSAP12E037-5 RSAP12F037-5 RSAP12G / / '/roll RSAP12E107-5 RSAP12F107-5 RSAP12G / / '/roll RSAP12E257-5 RSAP12F257-5 RSAP12G / / '/roll RSAP19E037-5 RSAP19F037-5 RSAP19G / / '/roll RSAP19E107-5 RSAP19F107-5 RSAP19G / / '/roll RSAP19E257-5 RSAP19F257-5 RSAP19G / / '/roll All Purpose Uncoated Bands Part No. for Stainless Steel Grade Width Thickness Diameter of Hole Finished Length SS316 SS304 GCS In mm In mm In mm Feet Mtrs Package Quantity RSAU12E037-5 RSAU12F037-5 RSAU12G / / '/roll RSAU12E107-5 RSAU12F107-5 RSAU12G / / '/roll RSAU12E257-5 RSAU12F257-5 RSAU12G / / '/roll RSAU19E037-5 RSAU19F037-5 RSAU19G / / '/roll RSAU19E107-5 RSAU19F107-5 RSAU19G / / '/roll RSAU19E257-5 RSAU19F257-5 RSAU19G / / '/roll 23

30 Pre-Cut Band and Buckles Precut Assembled Straps Ready to use pre-cut band, assembled with buckles, Jaw or Wing type. Time saving & cost effective solution for large projects. Standard length & loop diameters available allowing fast installation and less scrap material. Available in high tensile SS201 as standard range, SS304, SS316 & SS430 can be offered on request. Available coating will be in Epoxy / Pure Polyster. Jaw Type - Precut Strap Part No. Material Maximum Diameter Width* Thickness Finished Length Package Single Wrap Double Wrap Quantity In mm In mm In cm In mm In mm PJ12A207 SS201 1/ /box PJ12A247 SS201 1/ / /box PJ12A277 SS201 1/ /box PJ12A347 SS201 1/ /box PJ12A417 SS201 1/ /box PJ12A487 SS201 1/ /box PJ12A557 SS201 1/ /box PJ12A697 SS201 1/ /box PJ12A767 SS201 1/ /box PJ12A907 SS201 1/ /box PJ19A207 SS201 1/ /box PJ19A247 SS201 3/ / /box PJ19A277 SS201 3/ /box PJ19A347 SS201 3/ /box PJ19A417 SS201 3/ /box PJ19A487 SS201 3/ /box PJ19A557 SS201 3/ /box PJ19A697 SS201 3/ /box PJ19A767 SS201 3/ /box PJ19A907 SS201 3/ /box * Jaw type Precut straps also available in 9.5mm and 16mm widths on request Wing Type - Precut Strap PW06A105 SS201 1/ / /box PW0TA165 SS201 1/ / / /box PW06A195 SS201 1/ / /box PW06A265 SS201 1/ / /box PW06A345 SS201 1/ / /box PW009A166 SS201 3/ / / /box PW09A446 SS201 3/ /box PW12A187 SS201 1/ /box PW12A317 SS201 1/ /box PW16A217 SS201 5/ / /box PW16A567 SS201 5/ /box PW16A697 SS201 5/ /box PW19A247 SS201 3/ /box PW19A377 SS201 3/ /box PW19A507 SS201 3/ /box PW19A627 SS201 3/ /box 24

Buckles (clips) Buckle - Jaw Type Uncoated Buckles Part No.

5 100/box RCU09BJ RCU09FJ RCU09EJ 3/8 9.5 100/box RCU10BJ RCU10FJ RCU10EJ 2/5 10 100/box RCU12BJ RCU12FJ RCU12EJ 1/2 12.

RCU25BJ RCU25FJ RCU25EJ 1 25 100/box RCU32BJ RCU32FJ RCU32EJ 1 1/4 32 100/box Coated Buckles Part No.

5 100/box RCC09BJ RCC09FJ RCC09EJ 3/8 9.5 100/box RCC10BJ RCC10FJ RCC10EJ 2/5 10 100/box RCC12BJ RCC12FJ RCC12EJ 1/2 12.

RCC25BJ RCC25FJ RCC25EJ 1 25 100/box RCC32BJ RCC32FJ RCC32EJ 1 1/4 32 100/box Buckle - Wing Type Uncoated Buckles Part No.

5 100/box RCU09BW RCU09FW RCU09EW 3/8 9.5 100/box RCU10BW RCU10FW RCU10EW 2/5 10 100/box RCU12BW RCU12FW RCU12EW 1/2 12.

Coated Buckles Part No. for Width Package Stainless Steel Grade SS201 SS304 SS316 In mm Quantity RCC06BW RCC06FW RCC06EW 1/4 6.

7 100/box RCC16BW RCC16FW RCC16EW 5/8 16 100/box RCC19BW RCC19FW RCC19EW 3/4 19 100/box RCC20BW RCC20FW RCC20EW 4/5 20 100/box

31 Buckles (clips) Buckle - Jaw Type Uncoated Buckles Part No. for Width Package Stainless Steel Grade SS201 SS304 SS316 In mm Quantity RCU06BJ RCU06FJ RCU06EJ 1/ /box RCU09BJ RCU09FJ RCU09EJ 3/ /box RCU10BJ RCU10FJ RCU10EJ 2/ /box RCU12BJ RCU12FJ RCU12EJ 1/ /box RCU16BJ RCU16FJ RCU16EJ 5/ /box RCU19BJ RCU19FJ RCU19EJ 3/ /box RCU20BJ RCU20FJ RCU20EJ 4/ /box RCU25BJ RCU25FJ RCU25EJ /box RCU32BJ RCU32FJ RCU32EJ 1 1/ /box Coated Buckles Part No. for Width Package Stainless Steel Grade SS201 SS304 SS316 In mm Quantity RCC06BJ RCC06FJ RCC06EJ 1/ /box RCC09BJ RCC09FJ RCC09EJ 3/ /box RCC10BJ RCC10FJ RCC10EJ 2/ /box RCC12BJ RCC12FJ RCC12EJ 1/ /box RCC16BJ RCC16FJ RCC16EJ 5/ /box RCC19BJ RCC19FJ RCC19EJ 3/ /box RCC20BJ RCC20FJ RCC20EJ 4/ /box RCC25BJ RCC25FJ RCC25EJ /box RCC32BJ RCC32FJ RCC32EJ 1 1/ /box Buckle - Wing Type Uncoated Buckles Part No. for Width Package Stainless Steel Grade SS201 SS304 SS316 In mm Quantity RCU06BW RCU06FW RCU06EW 1/ /box RCU09BW RCU09FW RCU09EW 3/ /box RCU10BW RCU10FW RCU10EW 2/ /box RCU12BW RCU12FW RCU12EW 1/ /box RCU16BW RCU16FW RCU16EW 5/ /box RCU19BW RCU19FW RCU19EW 3/ /box RCU20BW RCU20FW RCU20EW 4/ /box Coated Buckles Part No. for Width Package Stainless Steel Grade SS201 SS304 SS316 In mm Quantity RCC06BW RCC06FW RCC06EW 1/ /box RCC09BW RCC09FW RCC09EW 3/ /box RCC10BW RCC10FW RCC10EW 2/ /box RCC12BW RCC12FW RCC12EW 1/ /box RCC16BW RCC16FW RCC16EW 5/ /box RCC19BW RCC19FW RCC19EW 3/ /box RCC20BW RCC20FW RCC20EW 4/ /box Buckle - Screw Type Uncoated Buckles Part No. for Width Package Stainless Steel Grade SS201 SS304 SS316 In mm Quantity RCU06BS RCU06FS RCU06ES 1/ /box RCU09BS RCU09FS RCU09ES 3/ /box RCU10BS RCU10FS RCU10ES 2/ /box RCU12BS RCU12FS RCU12ES 1/ /box RCU16BS RCU16FS RCU16ES 5/ /box RCU19BS RCU19FS RCU19ES 3/ /box RCU20BS RCU20FS RCU20ES 4/ /box 25

32 sign mounting brackets Sign Mounts are used to mount traffic signs, junction boxes, enclosures and various other objects Withstands stress & vibrations as mounts are made from high tensile SS steel Bolts are specially made from corrosion resistant SS304 grade and standard size Metal & fibre washer provided to absorb vibrations and better clamping Product Code Description Material Grade Slot Size mm Inch Leg Type Package Quantity Image Mini Single Bolt Bracket RM12MS RM12MSA RM12MF RM12MFA Straight Leg Mini Bracket SS201, 1/2" slot only Straight Leg Mini Bracket SS201, 1/2" sloth with SS Bolt and Washer Flared Leg Mini Bracket SS201, 1/2" slot only. Flared Leg Mini Bracket SS201, 1/2" slot with SS Bolt and Washer SS /2 Straight 50/box SS /2 Straight 50/box SS /2 Flared 50/box SS /2 Flared 50/box Regular Single Bolt Bracket RM19SS RM19SSA RM19SF RM19SFA Straight Leg Single Bolt Bracket SS201, 3/4" slot only Straight Leg Single Bolt Bracket SS201, 3/4 slot with SS Bolt and Washer Flared Leg Single Bolt Bracket SS201, 3/4 slot only Flared Leg Single Bolt Bracket SS201, 3/4 slot with SS Bolt and Washer SS /4 Straight 50/box SS /4 Straight 50/box SS /4 Flares 50/box SS /4 Flared 50/box Two Bolt Bracket RM19TS RM19TSA Straight Leg Two Bolt Bracket SS201, 3/4 slot only Straight Leg Two Bolt Bracket SS201, 3/4 sloth with SS Bolt and Washer SS /4 Straight 50/box SS /4 Straight 50/box 26

TOOLS RR-G01 Cable Tie Automatic Gun Easy to install

Cable tie side entry for immediate positioning of tie

Controlled tension & fully adjustable to achieve

Easy and automatic removal of excess tie length with

RR-PO2 Cable Tensioning Plier Hand operated tool with

Rugged, lightweight, easy to operate Plier type tool

RRTO3 Band and Buckle Crimping Tool Band & Buckle

Standard Blue coating finish provides superior

33 TOOLS RR-G01 Cable Tie Automatic Gun Easy to install automatic gun, with single hand operation. Cable tie side entry for immediate positioning of tie & tool. Controlled tension & fully adjustable to achieve desired tension. Easy and automatic removal of excess tie length with auto cut-off. RR-PO2 Cable Tensioning Plier Hand operated tool with installer controlled tension and cut-off. Cable tie side entry for immediate positioning of tie & tool. Easy removal of excess tie length. Lever actuated cut-off. Rugged, lightweight, easy to operate Plier type tool provides mechanical advantage. RRTO3 Band and Buckle Crimping Tool Band & Buckle Crimping tool features a spring-loaded gripper lever for more efficient strap handling. Cut-off handle is vinyl coated for easier operation. Standard Blue coating finish provides superior corrosion resistance and enhances life. Other Tools Available RR-R06 (Ratchet Tool) (Applicable for Cable Ties & Bands Buckels only) (Applicable for Cable Ties & Bands & Buckels) RR-R06 (Ratchet Tool) (Applicable for Bands & Buckels only) 27

stress - strain curve for typical tensile test AISI Type Number Specification -Equivalents SS 430 SS 201 SS 304 SS 316 UNS S4300 S20100 S30400 S31600 BS 430S17 301S21 304S31 316S31 Euronorm W. No. 1.

34 stress - strain curve for typical tensile test AISI Type Number Specification -Equivalents SS 430 SS 201 SS 304 SS 316 UNS S4300 S20100 S30400 S31600 BS 430S17 301S21 304S31 316S31 Euronorm W. No W. No W. No W. No Name: X8 Cr17 Name: X10CrNi18-8 Name: X5CrNi18-10 Name: X5CrNiMo Swedish SS2320 SS2331 SS2332 SS2347 JIS SUS430 SUS201 SUS304 SUS316 Carbon - % C 0.12 Max 0.15 Max 0.07 Max 0.08 Max Manganese - % Mn 1.00 Max Max 2.00 Max Phosporous - % P 0.04 Max 0.06 Max Max Max Silicon - % SI 1.00 Max 1.00 Max 0.75 Max 0.75 Max Composition Sulphur - S 0.03 Max 0.03 Max 0.03 Max 0.03 Max Physical Properties Chromium - % Cr Nickel - % NI 0.75 Min Nitrogen - % N 0.25 Max 0.10 Max 0.10 Max Molybdenum - % Mo Molecular Structure Density (Kilogram per Cubic Centimetre) Modulus of elasticity (Giga Pascal) Mean Coefficient of Thermal Expansion Ferritic Austentic Austentic Austentic Degree Celcius Degree Celcius Degree Celcius Electrical Properties Magnesium Magnetic Non-Magnetic Non-Magnetic Non-Magnetic Electrical Resistivity (NanoOhm Metre) Mechanical Properties Ultimate Tensile Strength Mega Pascal (Mpa) (Min) Yield Strength (Min) Mega Pascal (Mpa) Elongation (% min) In 50 mm Hardness, Max Rockwell B Brinell Corrossive Properties Moderate Environments Good Resistance Good Resistance Very Good Resistance Excellent Resistance Marine & Offshore Poor Resistance Fair Resistance Good Resistance Very Good Resistance Environments Oxidising Environments Fair Resistance Fair Resistance Fair Resistance Very Good Resistance Reducing Environments Not reocommended for use Not Recommended for use Not Recommended for use Good Resistance Applications Economic Bands & Buckles Extra strong Bands & Buckles for construction and automotive Bands & Buckles, Economical Cable Ties, Outdoor and harsher areas like Chemical plants, Food and Diary industry Cable ties, bands & buckles, Marking systems. Best in Class for all Harsh environments like Marine & Offshore applications. 28

35 Quality Systems & Type Approvals R-Loc Raychem RPG Clamping products have Underwriters Laboratories Listing on the products indicated. R-Loc Raychem RPG Clamping products have Underwriters Laboratories Listing on the products indicated. R-Loc raychem RPG Pvt. Ltd. Has Det Norske Verttas Type Approval on the products indicated. All R-Loc Raychem RPG Pvt. Ltd. products are manufactured in an ISO9001 certified manufacturing set-ups with adherence to international quality management standards. All Bands & Buckles, Clamps, Cable Ties & other products that are manufactured at Raychem RPG Pvt. Ltd. are fully compliant within the EU ROHS directive and has no hazardous substrances & heavy metals All R-Loc Raychem RPG Pvt. Ltd. products are manufactured in an ISO14001 certified manufacturing set-ups with adherence to international quality management standards. Rigorous Tests & Physical properties of Stainless Steel Clamping Products Tensile Strength Material Grade Extreme Temperature Salt Spray Stainless Steel Ties are tested for Tensile strength on specially designed fixture on tensile testing machine Ties are 100% Stainlessless Steel (Locking Head, Locking Ball & Body all provided in same grade of material ordered). Spectrometer lab analysis of stainless steel raw material is mandatory at Raychem RPG to ensure quality of stainless steel grades. Stainless Steel clamping products are tested on temperature extremes and withstand from - 60C to 300C for Uncoated products &-60C to 150C for Coated products without any signs or cracks, disortions, break, release of locking devise & meet minimum tensile requirements. Stainless Steel Ties have been subjected to salt spray tests without any signs of Corrosion or reduction in Performance. Outdoor UV Exposure Stainless Steel clamping products remain unaffected in long UV exposure in outdoor atmospheres 29

37 Enclosure ELECTRICAL PERSONNEL PROTECTION EQUIPMENT ENCLOSURE CLAMPING SOLUTION EARTHING AND LIGHTNING PROTECTION SOLUTION CABLE GLANDS CABLE LUGS AND WIRE CONNECTORS

39 1 Aluminium Standard Enclosure

Aluminium Standard Enclosure Technical Data Sheet : Material : Al Si 12, as per DIN EN 1706 Components : Fastening threads M4 / M6 in the enclosure bottom Ingress protection : IP66 / Ip67 / Ip68 as

40 Aluminium Standard Enclosure Technical Data Sheet : Material : Al Si 12, as per DIN EN 1706 Components : Fastening threads M4 / M6 in the enclosure bottom Ingress protection : IP66 / Ip67 / Ip68 as per IEC Gasket : Neoprene gasket (-40 C to +110 C) Lid Screws : Stainless Steel (A2), captive Surface : Painted / Non-Painted Standard Color : RAL 7001, 7031, 7032, 7035, 7038 Black RAL 9004 Optionally available: External Mounting Bracket : Stainless Steel (A2) Mounint Plates : Sheet Steel, galvanized Gasket : Silicon gasket (-50C to +135C) Surface : Corrosion protection, special colors Certified : UL, IECEx, Ex Approvals 34

41 Specification sheet with Accessories Raychem Part No. Y-->Yes Standard Accessories Certification External Dimensions Mounting Plate Note: Viton gasket available on request M6 External Brackets Assembly of Accessories: External Hinges Internal Hinge Mounting Plates, Mounting Brackets, Internal Hinges, External Hinges. DIN rail for terminals Length Width Height TS15 TS35 Silicon Gasket lp 66 lp 67 lp 68 Impact Test lk EMC EX RJ Y Y - - lk09 y - RJ Y Y Y Y lk09 y Y RJ Y Y Y Y lk09 Y Y RJ Y Y y Y lk09 Y RJ Y Y Y Y Y lk09 Y Y RJ Y Y - Y Y Y Y lk09 Y Y RJ Y Y - Y Y Y Y lk09 Y Y RJ Y Y - Y Y Y Y lk09 Y Y RJ Y Y Y - Y - Y Y Y Y lk09 Y Y RJ Y Y Y - Y - Y Y Y Y lk09 Y Y RJ Y Y Y - - Y Y Y Y Y lk09 Y Y RJ Y Y Y - - Y Y Y Y Y lk09 Y Y RJ Y Y Y - - Y Y Y Y Y lk09 Y Y RJ Y Y Y - - Y Y Y Y Y lk09 Y Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y Y RJ Y Y Y Y - Y Y Y Y Y lk09 Y Y RJ Y Y Y Y - Y Y Y Y - lk09 Y - RJ Y Y Y - - Y Y Y Y - lk09 Y - RJ Y Y Y - - Y Y Y Y - lk09 Y - RJ Y Y Y - - Y Y Y Y - lk09 Y - RJ Y Y Y - - Y Y Y Y - lk09 Y - 35

Coating Assembly with Cable Glands We provide above services on the boxes as per specific requirements.

all, an organization, which guarantees efficient use of these resources.

Environment, Health & Safety Protecting Today to create a better tommorrow together Raychem RPG is focused

42 Customized Services Mechanical Processing Drilling Milling Tapping Profile Milling Laser Cutting All VMC Operations Value Added Services Screen Printing Engraving Pad Printing Lacquering Painting Special Powder Coating Assembly with Cable Glands We provide above services on the boxes as per specific requirements. Quality Assurance Raychem RPG has built necessary resources in terms of people and equipment and a above all, an organization, which guarantees efficient use of these resources. Various Machines for Measurements and Testing are available to ensure conformance to Quality Specifications. Environment, Health & Safety Protecting Today to create a better tommorrow together Raychem RPG is focused on reducing environmental footprints and improving performance. All the manufacturing sites of Raychem RPG are ISO and OHSAS Certified. 36

43 2 Aluminium Ex Enclosures

44 Aluminium EX Enclosure Technical information: Material : AlSi 12 Surface : Plain or Powder Coated Lid Screw : Stainless Steel, Captive Screw Tighting Torque : M (2 To 3) N-m, M (3 To 4) N-m. Service Temperature : 50 C to C Mechanical Strength : Accordance With , Impact Energy 7 Nm Protection Class : En 60529, IP 66 Compliance Standard : IEC/EN , IEC/EN and IEC/EN Process Control System : ISO 9001:2008, IEC :2011 Standard Color : RAL 7001, 7031, 7032, 7032, 7035, 7038, Black RAL 9004, White RAL 9010 Internal / External Earthing : 4 sqmm to 120 sqmm Internal and External Raychem Model No. Order No. Dimension Coating Certification / Conformity L W H Natural Painted ATEX IECEx UL-508A UL-50E CE IP 66 EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJ U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y EX-AJB U EXRJ Y Y Y Y Y Y Y Y Raychem RPG - ATEX Marking II 2 G Ex e IIC Gb II 2 D Ex tb IIIC Db Ip66 DEMKO 13 ATEX U IECEx UL U 38

45 3 GRP Standard Enclosures

Glass reinforced polyester (grp) STANDARD enclosure Technical information: Color ral 7000 Grey ral 9011 Black Ingress protection IP 66 to EN 60529* ip 66 to EN 60529* Impact resistance >7 Joule, EN

self-extinguishing, UL 94 Dielectric strength 18 Kv / mm - Toxicity free from halogen free from halogen *Ip67, 68 also available on request Model No.

46 Glass reinforced polyester (grp) STANDARD enclosure Technical information: Color ral 7000 Grey ral 9011 Black Ingress protection IP 66 to EN 60529* ip 66 to EN 60529* Impact resistance >7 Joule, EN >7 Joule, EN Temperature range (Neoprene) seal : - 40 C to 80 C (Neoprene) seal : - 40 C to 80 C Surface resistance <10 12 Ohm <10 9 Ohm Flammability V0 / self-extinguishing, UL 94 V0 / self-extinguishing, UL 94 Dielectric strength 18 Kv / mm - Toxicity free from halogen free from halogen *Ip67, 68 also available on request Model No. Dimensions Din Rail L B H TS 15 TS 35 Mounting plate Allen lid screw Sealable lid screw External Mounting Bracket GRJ Y - Y Y Y Y Y GRJ Y - Y Y Y Y Y GRJ Y Y Y Y Y GRJ Y - Y Y Y Y Y GRJ Y - Y Y Y Y Y GRJ Y Y Y Y Y Y GRJ Y - Y Y Y Y Y GRJ Y Y Y Y Y Y GRJ Y Y Y Y Y Y GRJ Y Y Y Y Y Y GRJ Y Y Y Y Y Y GRJ Y Y Y Y Y Y GRJ Y Y Y Y Y Y External Hinge 40

47 4 GRP EX ENCLOSURES

Glass reinforced polyester (grp) EX-enclosure Technical information : Material : Glass reinforced polyester, Graphite added Color : Similar to RAL 9011 / Black Protection Class : IP66, EN 60529

48 Glass reinforced polyester (grp) EX-enclosure Technical information : Material : Glass reinforced polyester, Graphite added Color : Similar to RAL 9011 / Black Protection Class : IP66, EN Surface resistance : < 10 9 Ohm Mechanical Strength : Impact Energy 7 Jules, EN Flammability : Self Extinguishing, UL 94 V0 Service Temperature : -50 C to 100 C Compliance Standard : IEC /EN , IEC/EN 60079AND IEC/EN Process Control System : ISO , IEC :2011 Model No. Dimensions Din Rail L B H TS 15 TS 35 Mounting Plate Allen lid screw Sealable lid screw External Mounting Bracket EX- GRJ Y - Y Y Y Y - EX- GRJ Y - Y Y Y Y - EX- GRJ Y - Y Y Y Y - EX- GRJ Y Y Y Y Y Y EX- GRJ Y Y Y Y Y Y EX- GRJ Y Y Y Y Y Y EX- GRJ Y - Y Y Y Y - EX- GRJ Y - Y Y Y Y - EX- GRJ Y Y Y Y Y Y EX- GRJ Y Y Y Y Y Y EX- GRJ Y Y Y Y Y Y EX- GRJ Y Y Y Y Y Y EX- GRJ Y Y Y Y Y Y External Hinge RAYCHEM RPG - ATEX MARKING ll 2 G Ex e llc Gb ll 2 D Ex tb lllc Db Ip66 DEMKO 15 ATEX 1475U IECEx UL U 42

49 5 STAINLESS STEEL Enclosures

STAINLESS STEEL enclosure Technical information: Material : Stainless steel 1.25 mm or 1.5 mm; 1.4301 / 304 / 316 other materials on request.

50 STAINLESS STEEL enclosure Technical information: Material : Stainless steel 1.25 mm or 1.5 mm; / 304 / 316 other materials on request. Ingress Protection : IP 66 to EN Seal : VMQ (Silicone) Surface : Grinded, grain 240 other surface on request Temperature Range : -40 C to +80 C Part Number Sizes SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ SSJ The SSJ range, designed with cleanliness and ingress protection in mind, provides high resistance to corrosion and ensures performance of equipment. Intended for harsh environments, the SSJ range is the ideal solution for food and chemical industries, pharmaceutical plants, outdoor applications and marine environments. Included in delivery: Enclosure base with bracket clips and threaded hole for attachment of DIN rails, 4 mounting bosses with attachment holes and sealing plugs alternatively available without fastening holes, lid with stud bolts inside permanently attached lid screws. 44

51 6 STEEL Enclosures

STEEL enclosure Part Code MSJ1 MSJ2 MSJ3 MSJ4 MSJ5 MSJ6 MSJ7 MSJ8 Dimensions 150X150X81 200X150X90 200X200X120 300X200X120 300X300X161 400X200X120 400X300X160 400X400X160 Key Features Value addition

52 STEEL enclosure Part Code MSJ1 MSJ2 MSJ3 MSJ4 MSJ5 MSJ6 MSJ7 MSJ8 Dimensions 150X150X81 200X150X90 200X200X X200X X300X X200X X300X X400X160 Key Features Value addition through machining of conduit holes Gasket options - Neoprene & EFDM (High temperature resistant) Ingress Protection: Ip65 TIG welded (Oxide free) for sound joints Powder coated finish (RAL color shade as per choice) Thickness mm Stainless Steel screws Accessories Provided Polyamide Glands Polyamide Stop Plus Polyamide Terminals Applications Industrial Indoor & Outdoor 46

53 7 FIRE RATED Enclosures

FIRE RATED enclosure Technical information : Material : sheet steel, powder-coated Properties : Intrinsic fire resistance in accordance with DIN 4102 part 12 (German standard) in combination with

54 FIRE RATED enclosure Technical information : Material : sheet steel, powder-coated Properties : Intrinsic fire resistance in accordance with DIN 4102 part 12 (German standard) in combination with Fire Survival cables & Ceramic terminal block Colour Resistance to impact Degree of protection : IP 66 intrinsic fire resistance from external flame, water & external impact with BS 6387:2013 in combination with Fire Survival cables & Ceramic terminal block Protection against accidental contact is ensured by the enclosure External brackets for mounting cable junction box for tunnel application for conductor crosssections up to 4 mm² : Orange, RAL 2003 (Other color on request) : IK 10 (20 Joule) PRODUCT SPECIFICATION Rated Insulation Voltage 800 V Current Carrying Capacity 57 A Tightening Torque 1.2 Nm Reference Standard Product design IEC 62208:2011 Product testing DIN BS 6387:2013 (Cat. C, W, Z) IEC (IP) IEC (impact) PRODUCT CODE DIMENSIONS CERAMIC TERMINAL PART NO. MODEL NO. X Y Z L 2 POLE 3 POLE FRJ 01 FRJ A FRJ 02 FRJ A FRJ 03 FRJ A FRJ 04 FRJ A FRJ 05 FRJ A FRJ 06 FRJ A Enclosure Type DIN C (1742 F) in a closed Chamber, E90 Certification (Flame Only) BS6387 C 950 C (1742 F) for 3 Hours (Flame Only) BS6387 Z 950 C (1742 F) for 15 Minutes (External Impact) BS6387 W 950 C (1202 F) for 30 Minutes (Water Spray) FRJB Series PASS PASS PASS PASS 48

57 1 INDUSTRIAL CABLE GLANDS & ACCESSORIES CATEGORY A

INTRODUCTION TO INDUSTRIAL CABLE GLANDS Defining Cable Glands A device designed to permit the entry of a cable, flexible cable or insulated conductor into an enclosure, and which provides sealing and

58 INTRODUCTION TO INDUSTRIAL CABLE GLANDS Defining Cable Glands A device designed to permit the entry of a cable, flexible cable or insulated conductor into an enclosure, and which provides sealing and retention. It also provides significant functions such as earthing, bonding, insulation, cable guarding, strain relief or a combination of these. They are mechanical fittings that form part of the electrical installation material. Product Design & Construction Raychem RPG Cable glands are designed for use with all types of electrical power, control, instrumentation, data telecommunications cables & fire rated Cables. They are used as a sealing and termination device to ensure that the characteristics of the enclosure which the cable enters can be maintained adequately. Sealing Mechanism Sealing the cable from dust and moisture ensuring maximum protection to the enclosure is the most significant feature ofcable glands. At Raychem RPG, we use the optimum rubber material in the following ways to offer efficient sealing. Compression sealing is an elastomeric sealing ring that has a V-groove that creates a downward seal on the cable inner bedding, when the same compressive force is equally applied to both sides of the seal.displacement sealing has a shape in the form of a taper which is gradually pushed ahead into the taper on the gland. Body armour houses power cable and suppports in clamping cable to junction boxes or external body. Mechanical seals ( compression & displacement type seals) are used to provide ingress protection to cable gland assembly Cone Ring is used to clamp cable armour and support cable in gland body armour lock Compression Ring is used to house mechanical seal & provide outer sealing to cable. Lock Nut is used to lock cable gland as sembly in junction boxes or external body Earth Tag is used to maintain earth conductivity from cable to junction boxes or external body Shrouds are used to increase ingress protection and protect cable gland assembly from physical damage 52

59 INTRODUCTION TO INDUSTRIAL CABLE GLANDS Types Of Industrial Cable Glands A2 cable gland BW cable gland CW cable gland E1W cable gland Metric thread cable gland PG thread cable gland Water-tight cable gland Nylon cable gland Cable Gland Primary Code for Unarmoured and Armoured cables. Code Al/A2 B C E Definition For unarmoured cable with an elastomeric or plastic outer sheath, with sealing function between the cable gland. (For A2 - seal protection degree IP66) No Seal Single Outer Seal Double (Inner & Outer Seal) Cable Gland Secondary Code for Unarmoured and Armoured cables. Code W Y X T E Definition Single Wire Armour Strip Armour Braid Pliable Wire Armour Double (Inner & Outer Seal Compliance Standards Raychem RPG manufactured mechanical type Cable glands meet the requirements of BS :2005; EN : +A12:2004; & IEC 6244 / Low voltage directives 2006/95/EC. Raychem RPG Cable Glands are in conformance with Ip66 as per British BS EN 60529:1991/ A2:2013-Degrees of Protection provided by enclosures (IP Code). The prime purpose is to define levels of sealing effectiveness of electrical enclosures against intrusion from foreign bodies (tools, dirt etc) and moisture. Accessories Raychem RPG Brass cable glands supplies will be with complete kit comprising of the following: 1. Brass Gland 2. Earth Tags 3. PVC / LSF / LSZH Shrouds 4. Sealing Washers - Neoprene or Silicon w.r.t. applications (Power Cables / FR Cables) 53

approvals for INDUSTRIAL CABLE GLANDS UL tested as per BS EN 50262:1999 +A2:2004 and BS 6121 for Cable Retention Electrical current test Resistance to impact test Ingress Protection Excess Tightening

The CE marking indicates a product s compliance with EU legislation and so enables the free movement of products within the European market.

60 approvals for INDUSTRIAL CABLE GLANDS UL tested as per BS EN 50262:1999 +A2:2004 and BS 6121 for Cable Retention Electrical current test Resistance to impact test Ingress Protection Excess Tightening Torque & Complied Successfully Raychem RPG A2, BW, CW and E1W industrial cable glands are CE Approved as per Applicable Low Voltage directive 2006/95/EC and Applicable Standard IEC 62444:2010. The CE marking indicates a product s compliance with EU legislation and so enables the free movement of products within the European market. By affixing the CE marking to a product, a manufacturer declares, on his sole responsibility, that the product meets all the legal requirements for the CE marking, which means that the product can be sold throughout the European Economic Area. Raychem RPG A2, BW, CW and E1W Industrial Cable Glands is RMRS (Russian Maritime Register of Shipping s) Approved and are suitable for highly corrosive environment and are indicated for the offshore and onshore areas. RMRS is independent certification body since 1999 RMRS has been recognized by the European Union and acting in accordance with Regulation (EC) 391/2009 and EN Raychem RPG A2, BW, CW and E1W Industrial Cable Glands successfully completed RETIE Approval from Ministry of Mines and Ministry of Energy as per Colombia Rules. RETIE determines the technical conditions to guarantee safety in the processes of product Installed and use throughout the entire national territory. # Raychem RPG A2, BW, CW and E1W Industrial Cable Glands successfully completed GOST R project. The GOST R certificate signifies that imported products comply with Russian standards, quality and safety requirements. Raychem RPG A2, BW, CW and E1W Industrial Cable Glands successfully completed the Kingdom of Saudi Arabia Type Approval License programme as per KSA Rules. This Type Approval license ensures that products are fully tested in recognized laboratory and a certificate issued before they shipped to Saudi Arabia. Raychem RPG manufactured cable glands & related accessories are ROHS complaint in accordance with rohs directive 2011/65/eu & its subsequent ammendment directives & is tested for the presence of Lead (Pb), Cadmium (Cd), Mercury (Hg), Hexavalent chromium (Hex-Cr), Polybrominated biphenyl (PBB), and Polybrominated diphenyl ethers (PBDE) and observed no dangerous substances. # TR-CU Exemption Certificate 54

61 A1 / A2 INDUSTRIAL CABLE GLANDS Raw material Specification A1 / A2 Industrial Cable Gland : Raychem RPG Manufactures A1 / A2 Industrial Cable Gland as per the requirement of BS EN 50262:1999; +A1:2001; +A2:2004 Technical information : Design Specification : BS EN Gland Sizes : 16mm (5/8 ) - 90 mm (3 ½ ) Ingress Protection : IP66 Gland Material : Brass Sealing Type : Displacement Type (Single Sealing) Operating Temperature Sealing Material Sealing Method Sealing Area Finish Cable Types Application Accessories Cable Gland Type : Neoprene -40ºC to+100º C Silicon -50º C to+160º C : Thermoplastic Elastomer : Displacement Sealing : Cable Outer Sheath : Natural Brass or Nickel Plated : Unarmoured : Indoor and Outdoor : Lock Nut, Earth Tag & Shrouds, Serrated Washer, Adaptor/Reducer. Cable Under armour / Bedding Diameter (A) Min. dia. Max. dia. Cone ID Max Overall Cable Diameter (A) Min. dia. Max. dia Entry nut ID Gland Dimensions ISO Entry=Thread Approx Hexagon Size ISO Entry ISO Entry Length from Across Across Thread Thread Diameter Shoulder Flat Corner Length ( D ) ( E ) ( F ) (G mm) (H mm) RRPL A1/A2 16 S - NA - - NA RRPL A1/A2 16 L - NA - - NA RRPL A1/A2 20 S - NA - - NA RRPL A1/A2 20 L - NA - - NA RRPL A1/A2 25 S - NA - - NA RRPL A1/A2 25 L - NA - - NA RRPL A1/A2 32 L - NA - - NA RRPL A1/A2 40 S - NA - - NA RRPL A1/A2 40 L - NA - - NA RRPL A1/A2 50 S - NA - - NA RRPL A1/A2 50 L - NA - - NA RRPL A1/A2 63 S - NA - - NA RRPL A1/A2 63 L - NA - - NA RRPL A1/A2 75 S - NA - - NA RRPL A1/A2 75 L - NA - - NA RRPL A1/A2 90 S - NA - - NA RRPL A1/A2 90 L - NA - - NA RRPL A1/A2 100 L - NA - - NA RRPL A1/A2 115 L - NA - - NA Raw Material Specification Grade of Brass : CuZn39Pb3 / IS 319 Copper+Nickel Content : % Zinc : Remainder % Lead : 2-3.5% Iron : 0.35% Max Total Impurities : 0.4% / 0.7% Note: As per Raychem RPG Quality standards, No Sharp Edges along the length, No dent marks, cracks, line marks acceptable in raw material. Also available in SS 316, SS 304, Non Metallic and Aluminum as per the requirement. Product Application: Raychem RPG A1/A2 type brass indoor and outdoor able gland is all types of unarmoured cable, providing mechanical cable retention and an environmental seal on the cable outer sheath. 55 Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

BW 3 PART HEAVY DUTY INDUSTRIAL CABLE GLAND Raw material Specification BW 3 Part Heavy Duty Industrial Cable Gland : Raychem RPG Manufactures BW 3 Part Heavy Duty industrial Cable Gland as per

62 BW 3 PART HEAVY DUTY INDUSTRIAL CABLE GLAND Raw material Specification BW 3 Part Heavy Duty Industrial Cable Gland : Raychem RPG Manufactures BW 3 Part Heavy Duty industrial Cable Gland as per BS6121:Part 1:2005 and meets or supersedes the requirement of BS EN 50262:1999; +A1:2001; +A2:2004 Technical information : Design Specification : BS6121:Part 1: 2005 Gland Sizes : 16mm (5/8") - 90 mm (3 1/2' ) Ingress Protection : IP3X Gland Material : Brass Sealing Type : No Sealing Operating Temperature : Neoprene -40º C to+100º C Silicon -50º C to+160º C Armour Clamping : Three Part Armour Lock Finish : Natural Brass or Nickel Plated Cable Types : Steel Wire Armour (SWA), Aluminium Wire Armour (AWA) Application : Dry Indoor Accessories : Lock Nut, Earth Tag & Shrouds Cable Gland Type Cable Under armour / Bedding Diameter ( A ) Min. dia. Max. dia. Cone ID Max Overall Cable Diameter (A) Max. dia Entry nut ID ISO Entry=Thread ISO Entry Thread Diameter ( D ) ISO Entry Thread Length ( E ) Gland Dimensions Approx Length from Shoulder ( F ) Across Flat (G mm ) Hexagon Size Across Corner (H mm ) RRPL BW 16 S - NA RRPL BW 16 L - NA RRPL BW 20 S - NA RRPL BW 20 L - NA RRPL BW 25 S - NA RRPL BW 25 L - NA RRPL BW 32 S - NA RRPL BW 32 L -NA RRPL BW 40 S -NA RRPL BW 40 L - NA RRPL BW 50 S - NA RRPL BW 50 L - NA RRPL BW 63 S - NA RRPL BW 63 L - NA RRPL BW 75 S - NA RRPL BW 75 L - NA RRPL BW 90 S - NA RRPL BW 90 L - NA Raw Material Specification : Product Application: Grade of Brass : CuZn39Pb3 / IS 319 Raychem RPG A1/A2 type brass indoor and outdoor able gland is all Copper+Nickel Content : % types of unarmoured cable, providing mechanical cable retention and an environmental seal on the cable outer sheath. Zinc : Remainder % Lead : 2-3.5% Iron : 0.35% Max Total Impurities : 0.4% / 0.7% Note: As per Raychem RPG Quality standards, No Sharp Edges along the length, No dent marks, cracks, line marks acceptable in raw material. Also available in SS 316, SS 304, Non Metallic and Aluminum as per the requirement. 56 Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

63 CW INDUSTRIAL CABLE GLAND Raw material Specification CW Industrial Cable Gland : Raychem RPG Manufactures CW industrial Cable Gland as per BS6121:Part 1:2005 and meets or supersedes the requirement of BS EN 50262:1999; +A1:2001; +A2:2004 Technical information : Design Specification : BS6121:Part 1:2005 Gland Sizes : 16mm (5/8 ) - 90 mm (3 ½ ) Ingress Protection : IP66 Gland Material : Brass Sealing Type : Displacement Type (Single Sealing) Operating Temperature : Neoprene -40ºC to+100º C Silicon -50º C to+160º C Armour Clamping : Three Part Armour Lock Sealing Material : Thermoplastic Elastomer Sealing Method : Compression Sealing Sealing Area : Cable Outer Sheath Finish : Natural Brass or Nickel Plated Cable Types : Steel Wire Armour (SWA), Aluminium Wire Armour (AWA) Application : Indoor and Outdoor Accessories : Lock Nut, Earth Tag & Shrouds Cable Gland Type Cable Under armour/ Bedding Diameter (A) Min. dia. Max. dia. Cone ID Max Overall Cable Diameter (A) Min. dia. Max. dia Entry nut ID Gland Dimensions ISO Entry=Thread Approx ISO Entry ISO Entry Length from Across Thread Thread Diameter Shoulder Flat Length ( D ) ( E ) ( F ) (G mm) Hexagon Size Across Corner (H mm) RRPL CW 16 S - NA RRPL CW 16 L - NA RRPL CW 20 S - NA RRPL CW 20 L - NA RRPL CW 25 S - NA RRPL CW 25 L - NA RRPL CW 32 L - NA RRPL CW 40 S - NA RRPL CW 40 L - NA RRPL CW 50 S - NA RRPL CW 50 L - NA RRPL CW 63 S - NA RRPL CW 63 L - NA RRPL CW 75 S - NA RRPL CW 75 L - NA RRPL CW 90 S - NA RRPL CW 90 L - NA Raw Material Specification : Product Application: Grade of Brass : CuZn39Pb3 / IS 319 Raychem RPG CW type brass indoor and outdoor cable gland is Copper+Nickel Content : % used with all types of Steel Wire Armour (SWA), Aluminium Wire Armour (AWA) cable providing mechanical cable retention and Zinc : Remainder % electrical continuity via armour wire termination. Lead : 2-3.5% Iron : 0.35% Max Total Impurities : 0.4% / 0.7% Note: As per Raychem RPG Quality standards, No Sharp Edges along the length, No dent marks, cracks, line marks acceptable in raw material. Also available in SS 316, SS 304, Non Metallic and Aluminum as per the requirement. 57 Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

E1W INDUSTRIAL CABLE GLAND Raw material Specification E1W Industrial Cable Gland : Raychem RPG Manufactures E1W industrial Cable Gland as per BS6121:Part 1:2005 and meets or supersedes the

64 E1W INDUSTRIAL CABLE GLAND Raw material Specification E1W Industrial Cable Gland : Raychem RPG Manufactures E1W industrial Cable Gland as per BS6121:Part 1:2005 and meets or supersedes the requirement of BS EN 50262:1999; +A1:2001; +A2:2004 Technical information : Design Specification : BS6121:Part 1:2005 Gland Sizes Ingress Protection Gland Material : 16mm (5/8 ) - 90 mm (3 ½ ) : IP66 : Brass Operating Temperature : Neoprene -40ºC to+100º C Armour Clamping Sealing Material Sealing Method Sealing Area Finish Cable Types Application Accessories Silicon -50º C to+160º C : Three Part Armour Lock : Thermoplastic Elastomer : Double Compression Sealing (Compression Sealing on Outer Cable Sheath, Compression Sealing on Inner Cable Sheath) : Cable Outer Sheath : Natural Brass or Nickel Plated : Steel Wire Armour (SWA), Aluminium Wire Armour (AWA) : Indoor and Outdoor : Lock Nut, Earth Tag & Shrouds, Serrated Washer, Adaptor/Reducer Cable Gland Type Cable Under armour/ Bedding Diameter (A) Min. dia. Max. dia. Cone ID Max Overall Cable Diameter (A) Min. dia. Max. dia Entry nut ID Gland Dimensions ISO Entry Thread Approx ISO Entry ISO Entry Length from Across Thread Thread Diameter Shoulder Flat Length ( D ) ( E ) ( F ) (G mm) Hexagon Size Across Corner (H mm) RRPL E1W 16 L M RRPL E1W 20 S M RRPL E1W 20 L M RRPL E1W 25 S M RRPL E1W 25 L M RRPL E1W 32 L M RRPL E1W 40 S M RRPL E1W 40 L M RRPL E1W 50 S M RRPL E1W 50 L M RRPL E1W 63 S M RRPL E1W 63 L M RRPL E1W 75 S M RRPL E1W 75 L M RRPL E1W 90 L M Raw Material Specification : Grade of Brass : CuZn39Pb3 / IS 319 Copper+Nickel Content : % Zinc : Remainder % Lead : 2-3.5% Iron : 0.35% Max Total Impurities : 0.4% / 0.7% Note: As per Raychem RPG Quality standards, No Sharp Edges along the length, No dent marks, cracks, line marks acceptable in raw material. Also available in SS 316, SS 304, Non Metallic and Aluminum as per the requirement. Product Application: Raychem RPG E1W type brass indoor and outdoor cable gland is used with all types of Sheathed and Steel Wire Armour (SWA), Aluminium Wire Armour (AWA) cable providing an environmental seal on the cable inner sheath and cable outer sheath. Tha cable gland provides mechanical cable retention and electrical continuity via armour wire termination and also earth bonding of the inner lead covering or lead sheath. Separate tightening actions for the inner displacement seal and the armour termination allows maximum control over the pressure applied to the cable inner covering. 58 Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

NICKEL PLATED BRASS GLAND IP 68 RATING - METRIC THREAD This metal gland is unique product different

Features : Ip68 Rating-the highest possible Superior Strain Relief Nickel plated brass for corrosion

Max Width A Dia. B Leng. Cab. Ran. Cab. Ran. A/F Product Code 12.0 5.0 3.0 6.5 14.0 RRPLMT 12 16.0 5.5 5.

0 21.0 34.0 RRPLMT 32 40.0 8.0 19.0 27.0 44.0 RRPLMT 40 50.0 9.0 26.0 35.0 55.0 RRPLMT 50 63.0 10.

Max Width A Dia. B Leng. Cab. Ran. Cab. Ran. A/F Product Code 7.0 5.0 3.0 6.5 14.0 RRPLPG 7 9.0 6.0 5.5 10.

0 24.0 RRPLPG 16 21.0 7.0 11.0 18.0 30.0 RRPLPG 21 29.0 8.0 16.0 23.0 40.0 RRPLPG 29 36.0 9.0 21.

0 RRPLPG 48 Wiping Gland : Product Family 1. Manufactured from heavy duty brass 2.

catalogue are for reference purpose only.

65 NICKEL PLATED BRASS GLAND IP 68 RATING - METRIC THREAD This metal gland is unique product different than traditional metal Glands and is perfect gland for unarmoured PVC, XLPE & other synthetic cables. Features : Ip68 Rating-the highest possible Superior Strain Relief Nickel plated brass for corrosion protection Fully insulated by plastic insert Neoprene seal for fluid tightness Mounting Thread Min. Max Width A Dia. B Leng. Cab. Ran. Cab. Ran. A/F Product Code RRPLMT RRPLMT RRPLMT RRPLMT RRPLMT RRPLMT RRPLMT RRPLMT 63 NICKEL PLATED BRASS GLAND IP 68 RATING - PG THREAD Mounting Thread Min. Max Width A Dia. B Leng. Cab. Ran. Cab. Ran. A/F Product Code RRPLPG RRPLPG RRPLPG RRPLPG RRPLPG RRPLPG RRPLPG RRPLPG RRPLPG RRPLPG 48 Wiping Gland : Product Family 1. Manufactured from heavy duty brass 2. Made as per customer drawings and specification 59 Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

66 MARINE - USE WATERTIGHT CABLE GLANDS Marine-Use Watertight Cable Glands Material : Brass, Finish : Nickel Plated No. of Parts : Body, Clamping Gland, Lock Nut, Two Brass Washers, Rubber Thread Seal, Rubber Inner Compression Ring Piper Thread A Gland ID in mm Rubber ID C Locknut OD in mm D Gland OD in mm L Total Length Product Code PF 3/ RRPLMG 10 PF RRPLMG - 15 PF 3/ RRPLMG - 20 PF RRPLMG - 25 PF 1 1/ RRPLMG - 30 PF 1 1/ RRPLMG - 35 PF 1 1/ RRPLMG - 40 PF RRPLMG - 45 PF RRPLMG - 50 PF 2 1/ RRPLMG - 55 PF 2 1/ RRPLMG - 60 PF RRPLMG - 65 PF RRPLMG - 70 CABLE GLAND SELECTION SOFTWARE Raychem RPG has introduced cable gland selection software and designers now can find the right gland for their requirement. Operators may either specify environmental requirements and cable characteristics or use cable manufacturer s codes and product descriptions to access the data sheet for the relevant product. Reference Standard : Internationally followed standard BS : 2005 EN : +A1: 2001; +A2:2004 & IEC Low voltage directives 2006/95/EC 60 Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

67 INGRESS PROTECTION MARIX First Digit Protection against Solid Foregin Objects and Access to Hazardous Parts Illustration Method Explanation 0 - Non-Protected Non-Protected Dust-protected 6 Dust-tight Protected against solid foreign objects of 50mm diameter and greater. Protected against solid foreign objects of 12.5 mm diameter and greater. Protected against solid foreign objects of 2.5 mm diameter and greater. Protected against solid foreign objects of 1.0 mm diameter and greater. Protected against access to hazardous parts with the back of a hand Protected against access to hazardous parts with the back of a hand Protected against access to hazardous parts with the back of a hand Protected against access to hazardous parts with the back of a hand Protected against access to hazardous parts with the back of a hand Protected against access to hazardous parts with the back of a hand Second Digit Illustration 0 - Non-Protected Protection against Liquids Method 1 Protected against drop of water falling vertically 2 Protected against drop of water falling at up to 15 from the vertically 2 Protected against spraying water at upto 60 from the vertically 4 Protected against splashing water from all direction 5 Protected against jet of water from all direction 6 Protected against jet of water of similar force to heavy seas 7 Protected against the effects of immersion 8 Protected against protonged effects of immersion under pressure to a specified dept 61

ACCESSORIES Adapter & Reducers Material: Brass, Aluminum Features: Designed to provide flexibility when there is conflict between the type of size of cable gland thread and cable entry hole in the

Earthing Tag Material: Brass, Aluminum & Copper Features: Means of connection or an earth bond around the cable gland. Available in various shapes and in standard sizes.

Metric Product Code M16 RRPL ET 16 M20 RRPL ET 20 M25 RRPL ET 25 M32 RRPL ET 32 M50 RRPL ET 50 Size Product Code M63 RRPL ET - 63 M75 RRPL ET - 75 M80 RRPL ET - 80 M90 RRPL ET - 90 M100 RRPL ET - 100

Sizes: 16mm to 90mm Metric Product Code Metric Product Code 16mm or 5/8 RRPL LN - 16 20mm or 3/4 RRPL LN - 20 25mm or 1 RRPL LN - 25 32mm or 1.1/4 RRPL LN - 32 40mm or 1.

68 ACCESSORIES Adapter & Reducers Material: Brass, Aluminum Features: Designed to provide flexibility when there is conflict between the type of size of cable gland thread and cable entry hole in the equipment. Available in standard sizes from M16 to M100. Thread conversions available in METRIC, NPT, BSP, PG, IMPERIAL NPSM. Earthing Tag Material: Brass, Aluminum & Copper Features: Means of connection or an earth bond around the cable gland. Available in various shapes and in standard sizes. Ensures earth continuity between the electrical equipment & the gland. Can be coated or plated as per Customer specification. Metric Product Code M16 RRPL ET 16 M20 RRPL ET 20 M25 RRPL ET 25 M32 RRPL ET 32 M50 RRPL ET 50 Size Product Code M63 RRPL ET - 63 M75 RRPL ET - 75 M80 RRPL ET - 80 M90 RRPL ET - 90 M100 RRPL ET Lock Nut Material: Brass, Aluminum & Galvanized Steel Features: Used in fastening glands to the gland plate. Available in Metric, Imperial, NPT, BSPT, BSP & PG. Sizes: 16mm to 90mm Metric Product Code Metric Product Code 16mm or 5/8 RRPL LN mm or 3/4 RRPL LN mm or 1 RRPL LN mm or 1.1/4 RRPL LN mm or 1.1/2 RRPL LN 40 50mm or 2 RRPL LN mm or 2. 1/2 RRPL LN mm or 3 RRPL LN - 75 RRPL LN mm or 3.1/2 RRPL LN 90 40mm or 1.1/2 RRPL LN 40 Shrouds : PVC, LSF & LSZH Material : High Grade Poly Vinyl Chloride and Low Smoke and Low Flammable compound and Low Smoke Zero Halogen. Features: Provide additional protection protection & enhances IP rating of the Gland Terminals. Effective solution to weather and corrosion protection of a Cable Gland. Available in same gland size compatible to each size of the Cable Gland. The arrow end of the sleeve can be readily cut with a knife, enabling it to be slipped over a wide range of cable diameters and assists ease of installations. 62

69 2 INDUSTRIAL CABLE GLANDS & ACCESSORIES CATEGORY B

INTRODUCTION TO INDUSTRIAL CABLE GLANDS Functions of Cable Gland Cable Gland is a device designed to ease the entry of a cable, flexible cable or insulated conductor into an enclosure.

70 INTRODUCTION TO INDUSTRIAL CABLE GLANDS Functions of Cable Gland Cable Gland is a device designed to ease the entry of a cable, flexible cable or insulated conductor into an enclosure. It provides environmental protection by necessary sealing, preventing the dust and moisture from entering the enclosure/cable. Cable Glands also helps in retention of the cables, in a situation of any external force on the cable and thus ensures resistance to force. It also provides significant functions such as earthing, bonding, insulation, cable guarding, strain relief or a combination of these. Product Design Raychem RPG Cable Glands are designed for use with all types of electrical power, control, instrumentation, data telecommunications cables & fire rated cables. They are used as a sealing and termination device to ensure that the characteristics of the enclosure which the cable enters can be maintained adequately. Body Armour houses power cable and suppports in clamping cable to junction boxes or external body. Mechanical Seals ( compression & displacement type seals) are used to provide ingress protection to cable gland assembly. Cone Ring is used to clamp cable armour and support cable in gland body armour lock. Compression Ring is used to house mechanical seal & provide outer sealing to cable. Lock Nut is used to lock cable gland assembly in junction boxes or external body Earth Tag is used to maintain earth conductivity from cable to junction boxes or external body. Shrouds are used to increase ingress protection and protect cable gland assembly from physical damage. 64

71 INTRODUCTION TO INDUSTRIAL CABLE GLANDS Construction Of Sealing Mechanism At Raychem RPG, we use the optimum rubber material in the following ways to offer efficient sealing. Compression sealing is an elastomeric sealing ring that has a V-groove that creates a downward seal on the cable inner bedding, by compressive force which is equally applied on all sides of the seal. Displacement sealing has a shape in the form of a taper from outside by which it is gradually compressed ahead till it makes an effective seal to the cable. Type of Industrial Cable Glands RSU Cable Gland RSA Cable Glands RDA Cable Glands Cable Gland primary code for armoured and unarmoured cables. Code RSU RSA RDA* Definition For unarmoured cable, with an elastomeric seal for sealing cable sheath For armoured cable, with outer seal and armour locking For armoured cable, with inner and outer seal and armour locking Compliance Standard Accessories Our cable glands meet the requirement of BS :2005; 1. Earth Tag EN :+A1: 200; +A2: 2004; and IEC 62444/low voltage directives 2006/95/EC. 2. Update as PVC / LSZH / LSOH Shrouds 3. Sealing Washer - Nylon (Polyamide) / Nitrile / Silicon (Other high temperature seals also available on request) APPROVALS FOR INDUSTRIAL CABLE GLANDS Raychem RPG industrial cable are CE Approved As per Applicable Low Voltage directive 2006/95/EC and Applicable Standard IEC 62444:2010. The CE marking indicates a product s compliance with EU legislation and so enables the free movement of products within the European market. By affixing the CE marking to a product, a manufacturer declares, on his sole responsibility, that the product meets all the legal requirements for the CE marking, which means that the product can be sold throughout the European Economic Area. Raychem RPG manufactured Cable Glands & related accessories are ROHS complaint in accordance with ROHS directive 2011/65/EU/& its subsequent amendment directives & is tested for the presence of Lead (Pb), Cadmium (Cd), Mercury (Hg) Hexavalent Chromium (Hex-Cr), Polybrominated Biphenyl (PBB) and Ploybrominated Diphenyl Ethers (PBDE) and oserved no dangerous substance. Raychem RPG cable glands are approved as per IEC Category B (for electrical) and Category 8 (for impact strength). *Deluge protection option available 65

RSU: SINGLE SEAL CABLE GLANDS FOR UNARMOURED CABLES Technical information : Design specification : IEC 62444 Mechanical Category : Impact category 8 (IK 10),

C to +100 C Silicon - From -20 C to +200 C (Optional) Material : Brass, Stainless Steel, Nickel Plated Brass Thread type : Level D Metric / NPT (Other thread

72 RSU: SINGLE SEAL CABLE GLANDS FOR UNARMOURED CABLES Technical information : Design specification : IEC Mechanical Category : Impact category 8 (IK 10), Retention Level of Ingress Protection : IP 66 (EN ), (IP 67, IP68 * Optional) Cable Type : Unarmoured Seal Operating Temperature : Neoprene - From -20 C to +100 C Silicon - From -20 C to +200 C (Optional) Material : Brass, Stainless Steel, Nickel Plated Brass Thread type : Level D Metric / NPT (Other thread type also available upon request: PG / ANS) Item Description 1 Entry nut 2 Retainer ring White 3 Displacement washer 4 Body inner sheath 5 Cable Diagram 01 66

73 RSU: SINGLE SEAL CABLE GLANDS FOR UNARMOURED CABLES No. of Sealing Size Material Sealing material Code example RSU XXXX BR NI SS SI N RSU Metric: MXXX NPT: NXXX Brass Nickel Plated Brass Stainless Steel Silicon Neoprene RSUM20SBRN Metric Thread Type NPT RSU Cable Gland Code Clamping Rang Q min-max (Dig. 1B) D mm (max) H min Cable Gland Dimensions (Dig. 1-C) TL min SW D2 min M20x1.5 RSUM20S M20x1.5 RSUM2OM M20x1.5 RSUM2OL M25x1.5 RSUM25L M32x1.5 RSUM32L M40x1.5 RSUM40L M50x1.5 RSUM50S w M50x1.5 RSUM50L M63x1.5 RSUM63S M63x1.5 RSUM63L M75x1.5 RSUM75S M75x1.5 RSUM75L M90x1.5 RSUM90L M100x1.5 RSUM100L Thread Type RSU Cable Gland Code Clamping Rang Q min-max (Dig. 1B) D mm (max) H min Cable Gland Dimensions (Dig. 1-C) TL min SW D2 min NPT 1/2 " RSUN12S NPT 1/2 " RSUN12M NPT 1/2 " RSUN12L NPT 3/4 " RSUN34L NPT1" RSUN01L NPT1 1/4 " RSUN114L NPT1 1/2 " RSUN112S NPT1 1/2 " RSUN112L NPT2" RSUN02S NPT2" RSUN02L NPT2 1/2 " RSUN212S NPT2 1/2 " RSUN212L NPT3" RSUN03L NPT4" RSUN04L Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

RSA: SINGLE SEAL CABLE GLANDS FOR ARMOURED CABLES Technical information : Design specification : IEC 62444 Electrical Category : Categories B Mechanical Category : Impact

- From -20 C to + 130 C Silicon - From -20 C to +200 C (Optional) Material : Brass, Stainless Steel, Nickel Plated Brass Thread type : Level D Metric / NPT (Other thread type

74 RSA: SINGLE SEAL CABLE GLANDS FOR ARMOURED CABLES Technical information : Design specification : IEC Electrical Category : Categories B Mechanical Category : Impact category 8 (IK 10), Retention Level of Ingress Protection : IP 66 (EN ), (IP 67, IP68 * Optional) Cable Type : Armoured (SWA - AWA) Seal Operating Temperature : Neoprene - From -20 C to C Silicon - From -20 C to +200 C (Optional) Material : Brass, Stainless Steel, Nickel Plated Brass Thread type : Level D Metric / NPT (Other thread type also available upon request: PG / ANS) Item Description 1 Entry nut 2 Retainer ring blue 3 Compression washer 4 Main body 5 Sealing ring 6 Armour 7 Cone body 8 Cable Diagram 02 68

75 RSA: SINGLE SEAL CABLE GLANDS FOR ARMOURED CABLES No. of Sealing Size Material Sealing material RSA XXXX BR NI SS SI N RSA Metric Thread Type Metric: MXXX NPT: NXXX RSA Cable Gland Code Brass Nickel Plated Brass Clamping Range Ø min-max (Dig. 2-B) D1 mm (min-max) Stainless Steel H min Code example Silicon Neoprene RSAM20SBRN Cable Gland Dimensions (Dig. 2-C) TL min SW D mm (max) D2 min Amour Wire Ø mm M20x1.5 RSAM20S M20x1.5 RSAM20M M20x1.5 RSAM20L M25x1.5 RSAM25S M25x1.5 RSAM25L M32x1.5 RSAM32L M40x1.5 RSAM40L M50x1.5 RSAM50S M50x1.5 RSAM50L M63x1.5 RSAM63S M63x1.5 RSAM63L M75x1.5 RSAM75S M75x1.5 RSAM75L M90x1.5 RSAM90L M100x1.5 RSAM100L NPT Thread Type RSA Cable Gland Code Clamping Range Ø min-max (Dig. 2-B) D1 mm (min-max) H min Cable Gland Dimensions (Dig. 2-C) TL min SW D mm (max) D2 min Amour Wire Ø mm NPT1/2 RSAN12S NPT1/2 RSAN12M NPT1/2 RSAN12L NPT3/4 RSAN34S NPT3/4 RSAN34L NPT1 RSAN01L NPT1 1/4 RSAN114L NPT1 1/2 RSAN112S NPT1 1/2 RSAN112L NPT2 RSAN02S NPT2 RSAN02L NPT2 1/2 RSAN212S NPT2 1/2 RSAN212L NPT3 RSAN03L NPT4 RSAN04L Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

RDA: double SEAL CABLE GLANDS FOR ARMOURED CABLES Technical information : Design specification : IEC 62444 Electrical Category : Categories B Mechanical Category : Impact category 8 (IK 10),

76 RDA: double SEAL CABLE GLANDS FOR ARMOURED CABLES Technical information : Design specification : IEC Electrical Category : Categories B Mechanical Category : Impact category 8 (IK 10), Retention Level of Ingress Protection : IP 66 (EN ), (IP 67, IP68 * Optional) Cable Type : Armoured (SWA - AWA) Seal Operating Temperature : Neoprene - From -20 C to C Silicon - From -20 C to +200 C (Optional) Material : Brass, Stainless Steel, Nickel Plated Brass Thread type : Level D Metric / NPT (Other thread type also available upon request: PG / ANS) Item Description 1 Entry nut 2 Retainer ring blue 3 Compression washer 4 Main body 5 Sealing ring 6 Armour 7 Cone body 8 Retainer ring White 9 Displacement washer 10 Body Inner sheath 11 Cable Diagram 03 L 70

77 RDA: double SEAL CABLE GLANDS FOR ARMOURED CABLES No. of Sealing Size Material Sealing material Metric Thread Type RSU Cable Gland Code Clamping Range Ø min-max (Dig. 3-B) D mm (min-max) D1 mm (min-max) Cable Gland Dimensions (Dig. 3-C) H min TL min SW D2 min M20x1.5 RDAM2OS M20x1.5 RDAM2OM M20x1.5 RDAM2OL Amour Wire Ø mm M25x1.5 RDAM25S M25x1.5 RDAM25L M32x1.5 RDAM32L M40x1.5 RDAM40L M50x1.5 RDAM50S M50x1.5 RDAM50L M63x1.5 RDAM63S M63x1.5 RDAM63L M75x1.5 RDAM75S M75x1.5 RDAM75L M90x1.5 RDAM90L M100x1.5 RDAM100L M90x1.5 RDAM90L M100x1.5 RDAM100L NPT RDA XXXX BR NI SS SI N RDA Thread Type Metric: MXXX NPT: NXXX RSU Cable Gland Code Brass Clamping Rang Ø min-max (Dig. 3-B) D mm (min-max) Nickel Plated Brass D1 mm (min-max) Stainless Steel Cable Gland Dimensions (Dig. 3-C) H min TL min SW Code example Silicon Neoprene RDAM20SBRN D2 min NPT1/2" RDAN12S NPT1/2" RDAN12M NPT1/2" RDAN12L Amour Wire Ø mm NPT3/4" RDAN34S NPT3/4" RDAN34L NPT1" RDAN01L NPT1 1/4" RDAN114L NPT1 1/2" RDAN112S NPT1 1/2" RDAN112L NPT2" RDAN02S NPT2" RDAN02L NPT2 1/2" RDAN212S NPT2 1/2" RDAN212L NPT3" RDAN03L NPT4" RDAN04L Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

ACCESSORIES EarthTag Material Gland Type Code Example BR NI RSU Brass Nickel Plated Brass RSA IEM20S1BR RDA Type Code Dimensions (Dig.- 8) Un plated AØ e CØ DØ E F G M20 IEM20S1BR 20.2 1.0 28.6 6.

5 63.5 29.0 M63 IEM63S1BR 63.2 1.0 77.0 14.2 125.5 72.5 29.0 M75 IEM75S1BR 75.2 1.0 89.0 14.2 137.5 77.0 32.0 M90 IEM90S1BR 90.2 1.0 109.5 14.2 167.0 94.5 35.5 NPT 1/4 IEN14S1BR 13.5 1.0 22.0 6.2 46.

78 ACCESSORIES EarthTag Material Gland Type Code Example BR NI RSU Brass Nickel Plated Brass RSA IEM20S1BR RDA Type Code Dimensions (Dig.- 8) Un plated AØ e CØ DØ E F G M20 IEM20S1BR M25 IEM25S1BR M32 IEM32S1BR M40 IEM4051BR M50 IEM5051BR M63 IEM63S1BR M75 IEM75S1BR M90 IEM90S1BR NPT 1/4 IEN14S1BR NPT 3/8 IEN38S1BR NPT 1/2 IEN12S1BR NPT 3/4 IEN34S1BR NPT 1 IEN01S1BR NPT 1 1/4 IEN1141BR NPT 1 1/2 IEN1121BR NPT 2 IEN02S1BR Washer Polyamide & Fiber Material Polyamide 6 (PA) Code Example IEM20S1BR Dimensions Size Code S D d M20 IWM20S1PA M25 IWM25S1PA M32 IWM32S1PA M40 IWM40S1PA M50 IWM50S1PA M63 IWM63S1PA M75 IWM75S1PA M90 IWM90S1PA M110 IWM1101PA

ACCESSORIES Lock Nuts Size Material Code Example XXXXX BR NI SS Metric: MXXXX Thread Type Brass Nickel Plated Brass Code Stainless Steel Metal Dimensions ILM16S1BR H SW D M16x1.5 ILM16S1BR 3.0 19.

79 ACCESSORIES Lock Nuts Size Material Code Example XXXXX BR NI SS Metric: MXXXX Thread Type Brass Nickel Plated Brass Code Stainless Steel Metal Dimensions ILM16S1BR H SW D M16x1.5 ILM16S1BR M20x1.5 ILM20S1BR M25x1.5 ILM25S1BR M32x1.5 ILM32S1BR M40x1.5 ILM40S1BR M50x1.5 ILM50S1BR M63x1.5 ILM63S1BR M75x1.5 ILM7551BR M90x1.5 ILM90S1BR Shrouds Material PVC / LSF Size Material Gland Type Code Example XXXXX P/L RSU RSA Metric: PVC / LSF RDA MXXXX ISM16S1P Code RDA RSA RSU Dimensions D mm H mm Code Dimensions Code Dimensions EISM20S1P( ) CISM20S1P( ) AISM20S1P ( ) EISM20S2P( ) CISM20S2P( ) AISM20S2P ( ) EISM20S3P( ) CISM20S3P( ) AISM25S1P ( ) EISM25S1P( ) CISM25S1P( ) AISM32S1P ( ) EISM25S2P( ) CISM25S2P( ) AISM40S1P ( ) EISM32S1P( ) CISM32S1P( ) AISM50S1P ( ) EISM40S1P( ) CISM40S1P( ) AISM50S2P ( ) EISM50S1P( ) CISM50S1P ( ) AISM63S1P( ) EISM50S2P( ) CISM50S2P( ) AISM63S2P ( ) EISM63S1P( ) CISM63S1P( ) AISM75S1P ( ) EISM63S2P( ) CISM63S2P( ) AISM75S1P ( ) EISM75S1P( ) CISM75S1P( ) AISM75S1P ( ) D mm EISM75S2P( ) CISM75S2P( ) H mm EISM90S1P ( ) CISM90S1P ( ) D mm H mm 73

80 Ingress Protection Matrix Ingress Protection Matrix Protection against Solid Foreign Objects and Access to Hazardous Parts First Digit Illustration Method Explanation 0 Non-Protected Non-Protected 1 Protected against solid foreign objects of 50mm diameter and greater Protected against access to hazardous parts with the back of a hand 2 Protected against solid foreign objects of 12.5 mm diameter and greater Protected against access to hazardous parts with the back of a hand 3 Protected against solid foreign objects of 2.5 mm diameter and greater Protected against access to hazardous parts with the back of a hand 4 Protected against solid foreign objects of 1.0 mm diameter and greater Protected against access to hazardous parts with the back of a hand 5 Dust-protected Protected against access to hazardous parts with the back of a hand 6 Dust-light Protected against access to hazardous parts with the back of a hand Second Digit Illustration 0 Non-Protected Protection against Liquids Method 1 Protected against drop of water falling vertically 2 Protected against drop of water falling at up to 15 from the vertically 3 Protected against spraying water at up to 60 from the vertically 4 Protected against splashing water from all direction 5 Protected against jet of water from all direction 6 Protected against jet of water of similar force to heavy seas 7 Protected against the effects of immersion 8 Protected against prolonged effects of immersion under pressure to a specified department 74

81 3 EX CABLE GLANDS EX CABLE GLANDS

82 NOMENCLATURE FOR ATEX CABLE GLANDS 76

DOUBLE COMPRESSION CABLE GLAND FOR ARMOURED CABLES (BRAIDED / TAPE) E1RU - SERIES Approved by CESI S.p.A CESI S.p.A Examination Certificate Number 15 ATEX 058X IECEx CES 15.

0 EN 60079-7:2007 IEC 60079-31:2008- Edition:1 EN 60079-31:2009 IEC 60079-7:2006-07 Edition:4.

83 DOUBLE COMPRESSION CABLE GLAND FOR ARMOURED CABLES (BRAIDED / TAPE) E1RU - SERIES Approved by CESI S.p.A CESI S.p.A Examination Certificate Number 15 ATEX 058X IECEx CES X Date of issue 30/11/ /12/2015 EN :2012 IEC :2011 Edition:6.0 Safety Requirements EN :2007 IEC : Edition:6.0 EN :2007 IEC :2008- Edition:1 EN :2009 IEC : Edition:4.0 Ex d IIC Gb Ex d IIC Gb Equipment Marking II 2 GD Ex e IIC Gb Ex e IIC Gb II 2 GD Ex tb IIIC Db Ex tb IIIC Db IP 66/68 IP 66/68 13 Item Description 1 O-ring BIS 2 Cone body 3 Displacement washer 4 O-ring DC 5 Detachable cone 6 Retainer ring 7 O-ring SR 8 Main body 9 Compression washer 10 Entry nut 11 Armour 12 Armour cable 13 Armour reducer (Diagram a) 77

84 E1RU - Metric Equipment Suitable for use For Level of Ingress Protection IP 66 / 68 Marking Cable Type Seal Operating Temperature Chloroprene (Neoprene) Silcon Gas Group Dust Group Zone 1 / Zone 2 Zone 21 / Zone 22 Group II Group III Gas Group IIC Dust Group IIIC Gas & Dust potentially explosive atmospheres RRPL EIRW 0539 II2GD Ex d IIC Gb / Ex e IIC Gb Ex tb IIIC Db IP 66/68-60 to +130 CESI 15A ATEX 058X / IECEx CES X SWA - AWA -40 C +100 C -60 C +130 C Item (Dig.-1-a) Material Thread Type Brass, Stainless steel, Nickel plated Brass, Galvanized steel Metric (M) ISO Pitch 1.5 NPT (N) ANSI ASME B Other thread type also available upon request. Item (Dig.-1-a) Thread Type (TD) E1RW Cable Gland Code Clamping Range Ø min-max (Dig D D1 H min Cable Gland Dimensions (Dig. - 1-c) TL min SW 1 SW2 SW3 D2 min Armor Wire Ø M16x1.5 ULM16S1BRC M16x1.5 ULM16S2BRC M20x1.5 ULM20S1BRC M20x1.5 ULM20S2BRC M20x1.5 ULM20S3BRC M25x1.5 ULM25S1BRC M25x1.5 ULM25S2BRC M25x1.5 ULM25S3BRC M32x1.5 ULM32S1BRC M32x1.5 ULM32S2BRC M40x1.5 ULM40S1BRC M40x1.5 ULM40S2BRC M50x1.5 ULM50S1BRC M50x1.5 ULM50S2BRC M63x1.5 ULM63S1BRC M63x1.5 ULM63S2BRC M75x1.5 ULM75S1BRC M75x1.5 ULM75S2BRC M90x1.5 ULM90S1BRC M90x1.5 ULM90S2BRC Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

85 E1RU - NPT Equipment Gas Group Dust Group Zone 1 / Zone 2 Zone 21 / Zone 22 Suitable for use Group II Group III Gas Group IIC Dust Group IIIC For Gas & Dust potentially explosive atmospheres Level of Ingress Protection IP 66 / 68 Marking RRPL EIRW 0539 II2GD Ex d IIC Gb / Ex e IIC Gb Ex tb IIIC Db IP 66/68-60 to +130 CESI 15A ATEX 058X / IECEx CES X Cable Type Braided / Tape Chloroprene Seal -40 C +100 C (Neoprene) Operating Item (Dig.-1-a) Temperature Silcon -60 C +130 C Material Thread Type Brass, Stainless steel, Item (Dig.-1-a) Nickel plated Brass, Galvanized steel Metric (M) ISO Pitch 1.5 NPT (N) ANSI ASME B Other thread type also available upon request. Thread Type (TD) E1RW Cable Gland Code Clamping Range Ø min-max (Dig D D1 H min Cable Gland Dimensions (Dig. - 1-c) TL min SW 1 SW2 SW3 D2 min Armor Wire Ø NPT3/8 ULN38S1BRC NPT3/8 ULN38S2BRC NPT1/2 ULN12S1BRC NPT1/2 ULN12S2BRC NPT1/2 ULN12S3BRC NPT3/4 ULN34S1BRC NPT3/4 ULN34S2BRC NPT3/4 ULN34S3BRC NPT1 ULN01S1BRC NPT1 ULN01S2BRC NPT1 1/4 ULN1141BRC NPT1 1/4 ULN1142BRC NPT1 1/2 ULN1121BRC NPT1 1/2 ULN1122BRC NPT2 ULN02S1BRC NPT2 ULN02S1BRC NPT2 1/2 ULN2121BRC NPT2 1/2 ULN2122BRC NPT3 ULN03S1BRC NPT3 ULN03S2BRC Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

86 DOUBLE COMPRESSION CABLE GLAND FOR ARMOURED CABLES E1RW - SERIES Approved by CESI S.p.A CESI S.p.A Examination Certificate Number 15 ATEX 058X IECEx CES X Date of issue 30/11/ /12/2015 EN :2012 IEC :2011 Edition:6.0 Safety Requirements EN :2007 IEC : Edition:6.0 EN :2007 IEC :2008- Edition:1 EN :2009 IEC : Edition:4.0 Ex d IIC Gb Ex d IIC Gb Equipment Marking II 2 GD Ex e IIC Gb Ex e IIC Gb II 2 GD Ex tb IIIC Db Ex tb IIIC Db IP 66/68 IP 66/68 Item Description 1 O-ring BIS 2 Cone body 3 Displacement washer 4 O-ring DC 5 Detachable cone 6 Retainer ring 7 O-ring SR 8 Main body 9 Compression washer 10 Entry nut 11 Armour 12 Armour cable (Diagram a) 80

87 E1RW - Metric Equipment Suitable for use For Level of Ingress Protection IP 66 / 68 Marking Cable Type Seal Operating Temperature Chloroprene (Neoprene) Silcon Gas Group Dust Group Zone 1 / Zone 2 Zone 21 / Zone 22 Group II Group III Gas Group IIC Dust Group IIIC Gas & Dust potentially explosive atmospheres RRPL EIRW 0539 II2GD Ex d IIC Gb / Ex e IIC Gb Ex tb IIIC Db IP 66/68-60 to +130 CESI 15A ATEX 058X / IECEx CES X SWA - AWA -40 C +100 C -60 C +130 C Item (Dig.-1-a) Material Thread Type Brass, Stainless steel, Nickel plated Brass, Galvanized steel Metric (M) ISO Pitch 1.5 NPT (N) ANSI ASME B Other thread type also available upon request. Item (Dig.-1-a) Thread Type (TD) E1RW Cable Gland Code Clamping Range Ø min-max (Dig D D1 H min Cable Gland Dimensions (Dig. - 1-c) TL min SW 1 SW2 SW3 D2 min Armor Wire Ø M16x1.5 DLM16S1BRC M16x1.5 DLM16S2BRC M20x1.5 DLM20S1BRC M20x1.5 DLM20S2BRC M20x1.5 DLM20S3BRC M25x1.5 DLM25X1BRC M25x1.5 DLM25S1BRC M25x1.5 DLM25S2BRC M25x1.5 DLM25S3BRC M32x1.5 DLM32X1BRC M32x1.5 DLM32S1BRC M32x1.5 DLM32S2BRC M40x1.5 DLM40X1BRC M40x1.5 DLM40S1BRC M40x1.5 DLM40S2BRC M50x1.5 DLM50X1BRC M50x1.5 DLM50X2BRC M50x1.5 DLM50S1BRC M50x1.5 DLM50S2BRC M63x1.5 DLM63X1BRC M63x1.5 DLM63X2BRC M63x1.5 DLM63S1BRC M63x1.5 DLM63S2BRC M75x1.5 DLM75X1BRC M75x1.5 DLM75S1BRC M75x1.5 DLM75S2BRC M90x1.5 DLM90X1BRC Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

88 E1RW - NPT Equipment Gas Group Dust Group Zone 1 / Zone 2 Zone 21 / Zone 22 Suitable for use Group II Group III Gas Group IIC Dust Group IIIC For Gas & Dust potentially explosive atmospheres Level of Ingress Protection IP 66 / 68 Marking RRPL EIRW 0539 II2GD Ex d IIC Gb / Ex e IIC Gb Ex tb IIIC Db IP 66/68-60 to +130 CESI 15A ATEX 058X / IECEx CES X Cable Type SWA - AWA Chloroprene Seal -40 C +100 C (Neoprene) Operating Item (Dig.-1-a) Temperature Silcon -60 C +130 C Material Thread Type Brass, Stainless steel, Item (Dig.-1-a) Nickel plated Brass, Galvanized steel Metric (M) ISO Pitch 1.5 NPT (N) ANSI ASME B Other thread type also available upon request. Thread Type (TD) E1RW Cable Gland Code Clamping Range Ø min-max (Dig D D1 H min Cable Gland Dimensions (Dig. - 1-c) TL min SW 1 SW2 SW3 D2 min Armor Wire Ø NPT3/8 DLN38S1BRC NPT3/8 DLN38S2BRC NPT1/2 DLN12S1BRC NPT1/2 DLN12S2BRC NPT1/2 DLN12S3BRC NPT 3/4 DLN34X1BRC NPT3/4 DLN34S1BRC NPT3/4 DLN34S2BRC NPT3/4 DLN34S3BRC NPT1 DLN01X1BRC NPT1 DLN01S1BRC NPT1 DLN01S2BRC NPT1 1/4 DLN114X1BRC NPT1 1/4 DLN1141BRC NPT1 1/4 DLN1142BRC NPT1 1/2 DLN112X1BRC NPT1 1/2 DLN112X2BRC NPT1 1/2 DLN1121BRC NPT1 1/2 DLN1122BRC NPT2 DLN02X1BRC NPT2 DLN02X2BRC NPT2 DLN02S1BRC NPT2 DLN02S2BRC NPT2 1/2 DLN212X1BRC NPT2 1/2 DLN2121BRC NPT2 1/2 DLN2122BRC NPT3 DLN03X1BRC NPT3 DLN03S1BRC NPT3 DLN03S2BRC NPT 3 1/2 DLN3121BRC NPT 3 1/2 DLN3122BRC Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

SINGLE COMPRESSION GLAND FOR UNARMOURED CABLES RA2 - SERIES Approved by IMQ IMQ Examination Certificate Number IMQ 15 ATEX 016X IECEx IMQ 15.

0 Safety Requirements EN 60079-1:2007 IEC 60079-1:2006-07 Edition: 4.

89 SINGLE COMPRESSION GLAND FOR UNARMOURED CABLES RA2 - SERIES Approved by IMQ IMQ Examination Certificate Number IMQ 15 ATEX 016X IECEx IMQ X Date of issue 17/12/ /12/2015 EN :2009 IEC :2007 Edition: 5.0 Safety Requirements EN :2007 IEC : Edition: 4.0 EN :2009 IEC :2008- Edition:1 Ex d IIC Gb Ex d IIC Gb Equipment Marking II 2 GD Ex e IIC Gb Ex e IIC Gb II 2 GD Ex tb IIIC Db Ex tb IIIC Db IP 66/68 IP 66/68 Item Description 1 O-ring BIS 2 Cone body 3 Seal S3 4 Seal S2 5 Seal S1 6 Entry nut 7 Cable (Diagram - 2 -a) 83

90 SINGLE COMPRESSION GLAND FOR UNARMOURED CABLES RA2 - METRIC Equipment Suitable for use For Gas Group Dust Group Zone 1 / Zone 2 Zone 21 / Zone 22 Group II Group III Gas Group IIC Dust Group IIIC Gas & Dust potentially explosive atmospheres Level of Ingress Protection IP 66 / 68 Marking RRPL EIRW 0539 II2GD Ex d IIC Gb / Ex e IIC Gb Ex tb IIIC Db IP 66/68-60 to +130 CESI 15A ATEX 058X / IECEx CES X Cable Type Unamoured Seal Operating Temperature Chloroprene (Neoprene) Silcon -40 C / +100 C -60 C / +140 C Item (Dig.-2-a) Material Thread Type Brass, Stainless steel, Nickel plated Brass, Steel Item 2-6 (Dig.-2-a) Metric (M) ISO Pitch 1.5 NPT (N) ANSI ASME B Other thread type also available Thread Type (TD) RA2 Cable Gland Code Clamping Range Ø min-max (Dig-3-c) D S1+S2+S3 S1+S2 S1 H Min Cable Gland Dimensions TL SW1 SW2 *M8x1.5 SLM08S1BRC *M12x1.5 SLM12S1BRC M16x1.5 SLM16S1BRC M16x1.5 SLM16S2BRC M20x1.5 SLM20S0BRC M20x1.5 SLM20S1BRC M20x1.5 SLM20S2BRC M25x1.5 SLM25S1BRC M25x1.5 SLM25S2BRC M32x1.5 SLM32S1BRC M32x1.5 SLM32S2BRC M40x1.5 SLM40S1BRC M40x1.5 SLM40S2BRC M50x1.5 SLM50S1BRC M50x1.5 SLM50S2BRC M63x1.5 SLM63S1BRC M63x1.5 SLM63S2BRC M75x1.5 SLM75S1BRC M75x1.5 SLM75S2BRC M90x1.5 SLM90S1BRC M90x1.5 SLM90S2BRC M100x1.5 SLM1001BRC M110x1.5 SLM1102BRC D2 * only Ex e IIC Gb / Ex tb IIIC Db 84 Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

91 SINGLE COMPRESSION GLAND FOR UNARMOURED CABLES RA2 - NPT Equipment Gas Group Dust Group Zone 1 / Zone 2 Zone 21 / Zone 22 Suitable for use Group II Group III Gas Group IIC Dust Group IIIC For Gas & Dust potentially explosive atmospheres Level of Ingress Protection IP 66 / 68 Marking Cable Type Seal Operating Temperature Chloroprene (Neoprene) Silcon RRPL EIRW 0539 II2GD Ex d IIC Gb / Ex e IIC Gb Ex tb IIIC Db IP 66/68-60 to +140 IMQ 15A ATEX 016X / IECEx IMQ X Unamoured -40 C / +80 C -60 C +180 C Item (Dig.-3-a) Material Thread Type Brass, Stainless steel, Aluminium, Nickel plated, Brass steel Metric (M) ISO Pitch 1.5 NPT (N) ANSI ASME B Other thread type also available Item 2-6 (Dig.-3-a) Thread Type (TD) RA2 Cable Gland Code Clamping Range Ø min-max (Dig-2-c) Cable Gland Dimensions (Dig. -2 b) D S1+S2+S3 S1+S2 S1 H MIM TL SW1 SW2 *NPT1/4" SLN14S1BRC NPT3/8 SLN38S1BRC NPT3/8" SLN38S2BRC NPT1/2" SLN12S0BRC NPT1/2" SLN12S1BRC NPT1/2" SLN12S2BRC NPT3/4" SLN34S1BRC NPT3/4" SLN34S2BRC NPT1" SLN01S1BRC NPT1" SLN01S2BRC NPT1 1/4'' SLN1141BRC NPT1 1/4'' SLN1142BRC NPT1 1/2'' SLN1121BRC NPT1 1/2'' SLN1122BRC NPT2" SLN02S1BRC NPT2" SLN02S2BRC NPT2 1/2'' SLN2121BRC NPT2 1/2'' SLN2122BRC NPT3" SLN03S1BRC NPT3" SLN03S2BRC NPT4" SLN04S1BRC NPT4" SLN04S2BRC D2 * only Ex e IIC Gb / Ex tb IIIC Db 85 Disclaimer: Product sizes mentioned in the catalogue are for reference purpose only. The precise dimensional details would be made available post your discussion with our sales team. Please contact our representative or write to us at cableglands@raychemrpg.com for further information.

ACCESSORIES Earth Tag Type Earth tag Code A Ø T Dimensions (Dig. -8) C Ø D Ø E F M12 REM12S1BR 12.20 1.5 22 6.2 46 30 12 G M16 REM16S1BR 16.20 1.5 25 6.2 48.75 30 12.5 M20 REM20S1BR 20.20 1.5 28.6 6.

92 ACCESSORIES Earth Tag Type Earth tag Code A Ø T Dimensions (Dig. -8) C Ø D Ø E F M12 REM12S1BR G M16 REM16S1BR M20 REM20S1BR M25 REM25S1BR M32 REM32S1BR M40 REM40S1BR M50 REM50S1BR M63 REM63S1BR M75 REM75S1BR M80 REM80S1BR M90 REM90S1BR M110 REM1101BR NPT 1/4 REN14S1BR NPT 3/8 REN38S1BR NPT 1/2 REN12S1BR NPT 3/4 REN34S1BR NPT 1 RENO1S1BR NPT 1 1/4 REN1141BR NPT 1 1/2 REN1121BR NPT 2 RENO2S1BR Ordering information: For Nickel plated replace BR with Ni and for Stainless Steel replace BR with SS. Shrouds E1RW Dimensions Shrounds Code ØD H RSM16S1P ( ) RSM16S2P ( ) RSM20S1P ( ) RSM20S2P ( ) RSM20S3P ( ) RSM25S1P ( ) RSM25S2P ( ) RSM25S3P ( ) RSM32S1P ( ) RSM32S2P ( ) RSM40S1P ( ) RSM40S2P ( ) RSM50S1P ( ) RSM50S2P ( ) RSM63S1P ( ) RSM63S2P ( ) RSM75S1P ( ) RSM90S1P ( ) RA2 Dimensions Code ØD H RSM16S1P ( ) RSM20S1P ( ) RSM20S2P ( ) RSM25S1P ( ) RSM25S2P ( ) RSM32S1P ( ) RSM32S2P ( ) RSM40S1P ( ) RSM40S2P ( ) RSM50S1P ( ) RSM50S2P ( ) RSM63S1P ( ) RSM63S2P ( ) RSM75S1P ( ) RSM63S1P ( ) RSM63S2P ( ) RSM75S1P ( ) RSM90S1P ( )

ACCESSORIES Lock Nuts Material Brass / Nickel Plated Brass / Stainless Steel Metal Dimensions Thread Type Code H SW D M12x1.5 RLM12S1BR 2.8 15 16.6 M16x1.5 RLM16S1BR 3 19 21 M20x1.5 RLM20S1BR 3.

5 RLM90S1BR 8 100 112 M100x1.5 RLM100S1BR 10 110 124 M110x1.5 RLM110S1BR 10 120 135 Ordering Information: For Nickel Plated replace BR with NI and for Stainless Steel replace BR with SS.

93 ACCESSORIES Lock Nuts Material Brass / Nickel Plated Brass / Stainless Steel Metal Dimensions Thread Type Code H SW D M12x1.5 RLM12S1BR M16x1.5 RLM16S1BR M20x1.5 RLM20S1BR M25x1.5 RLM25S1BR M32x1.5 RLM32S1BR M40x1.5 RLM40S1BR M50x1.5 RLM50S1BR M63x1.5 RLM63S1BR M75x1.5 RLM75S1BR M90x1.5 RLM90S1BR M100x1.5 RLM100S1BR M110x1.5 RLM110S1BR Ordering Information: For Nickel Plated replace BR with NI and for Stainless Steel replace BR with SS. Gaskets Material Chloroprene -40 C +100 C Silicon -60 C +180 C Thread Type Code S Dimensions D d M12 RGM12S1C M16 RGM16S1C M20 RGM20S1C M25 RGM25S1C M32 RGM32S1C M40 RGM40S1C M50 RGM50S1C M63 RGM63S1C M75 RGM75S1C M90 RGM90S1C M110 RGM1101C Ordering Information: For Silicon replace C with Si. 87

ACCESSORIES Washer Polyamide Material Polyamide 6 (PA) Size Washer Code S Dimensions D d M20 RWM20S1PA 1.5 23.8 19.7 M25 RWM25S1PA 1.5 32.2 24.7 M32 RWM32S1PA 1.5 39.6 31.7 M40 RWM40S1PA 1.5 49.6 39.

94 ACCESSORIES Washer Polyamide Material Polyamide 6 (PA) Size Washer Code S Dimensions D d M20 RWM20S1PA M25 RWM25S1PA M32 RWM32S1PA M40 RWM40S1PA M50 RWM50S1PA M63 RWM63S1PA M75 RWM75S1PA M90 RWM90S1PA M110 RWM1101PA Washer Serrated Material Brass / Nickel Plated Brass / Stainless Steel Size Code S Dimensions D d M12 NPT 1/4" RSWM12S1BR M16 NPT 3/8" RSWM16S1BR M20 NPT 1/2" RSWM20S1BR M25 NPT 3/4" RSWM25S1BR M32 NPT 1" RSWM32S1BR M40 NPT 1 1/4" RSWM40S1BR M50 NPT 1 1/2" RSWM50S1BR M63 NPT 2" RSWM63S1BR M75 NPT 2 1/2" RSWM75S1BR M90 NPT 3" RSWM90S1BR M110 NPT 4" RSWM1101BR Ordering Information: For Stainless Steel replace BR with SS and for Nickel Plated Brass replace BR with NI 88

95 EXPLOSION PROOF INFORMATION Fire Explosion Triangle Flammable Substance Ignition Oxygen zone 22 ZONE 2 zone 21 ZONE 1 zone 20 ZONE 0 cable glands for ex hazardous Areas Raychem RPG manufactures cable glands suitable for Ex Hazardous areas in which flammable substances (Oil & Gas) substantially exist in atmosphere, hence the potentially explosive atmospheres. Our cable glands are suitable & compatible for the equipment / enclosures / function boxes with the Equipment Protection upto Ex d, Ex e and Ex tb. Equipment Protection Ex d: Flame proof / Explosion proof Ex e: Increased safety Ex tb: Dust ignition protection by enclosure Description Type of Equipment Protection in which parts (can ignite explosive atmospheres) to be placed in enclosure, which can withstand pressure developed during internal explosion and prevents the transmission of explosion to explosive gas atmosphere surrounding the enclosure. Type of equipment protection in which additional measures are applied so as to give increased security against the possibility of excessive temperatures and of the occurrence of arcs and sparks. Type of equipment protection for explosive dust atmospheres where electrical equipment is provided with an enclosure providing dust ingress protection and means to limit surface temperatures. 89

96 90 CERTIFICATION FOR E1RW

97 CERTIFICATION FOR E1RW 91

100 INTRODUCTION TO CABLE LUGS AND CONNECTORS Cable lugs are used for connecting the cables/wires to electrical appliances, other cables, surfaces, or mechanisms. These Lugs are usually used when permanent, direct-fastening methods are not feasible or not required. Raychem RPG manufactures cable lugs and connectors, which provides termination for a variety of power and grounding applications with innovation and reliability. These lugs and connectors are made of high strength, high conductivity electrolytic copper and aluminium alloy materials to provide optimum connectivity for power and grounding applications. Features of Cable lugs and connectors Our lugs and connectors are safe and economical both in design and use All copper lugs and connectors are electro-tinned to inhibit corrosion and oxidation Entry to terminal is shock proof and flared end is provided in selective lugs for easier conductor entry in flexible cables The terminals of our lugs and connectors are designed for easy insertion of standard wires and for flexible wire insertions the barrel end is made bell mouthed (flared) Our lugs and connectors are annealed to guarantee optimum ductility Our lugs and connectors are manufactured from Cathodes sourced from LME approved warehouse. Our Aluminium lugs are manufactured from ISO certified tube manufactures. We have inhouse facility to check conductivity of aluminium and copper. Copper Specifications 99% IACS, BS EN 1976: 1998, BSEN 1978:1998. Copper finish: Electrotinned to BS 1827: Our Offerings Our cable lugs and connectors meet the highest quality requirements and satisfy the required international standards. We have an extensive range for low and medium-voltage applications We offer distinct phase for easy conductor entry and burr-free edges Our products provide with consistent precision, high safety and rating properties, thanks to high quality electrolytic copper that we use. 94

OUR STANDARDS Specialized Solution For Every Application Compliance with international standards, including IEC and UL.

Benefits: The right products for every installation scenario. Highest flexibility for connecting cables. Standards-compliance permits international application.

High Tech Cnc M/c Processing Raychem RPG tubular cable lugs aremade from quality E-Cu tubes. All suppliers are certified. Defined, unique material properties by annealing cable lugs.

101 OUR STANDARDS Specialized Solution For Every Application Compliance with international standards, including IEC and UL. Solutions for cables with compacted round conductors, cables with sector-shaped conductors and to suit individual requirements. Plus all corresponding manual and hydraulic crimping tools. Benefits: The right products for every installation scenario. Highest flexibility for connecting cables. Standards-compliance permits international application. A single source for everything from cable lugs to tools. Guarantees the correct tools for professional electrical installations. High Tech Cnc M/c Processing Raychem RPG tubular cable lugs aremade from quality E-Cu tubes. All suppliers are certified. Defined, unique material properties by annealing cable lugs. Benefits: Optimised conductivity, enhanced safety and high cable lug rating thanks to high quality material. The annealing of cable lugs during production sets Raychem RPG products apart and guarantees outstanding processing properties such as a defined hardness and tooling operations with reduced effort and less wear of tools. Heavy Duty Applications & Performance Consistent material thickness, precise diameters and accurate fit mean optimised processing and ultimate reliability. Tested to DIN EN Class 1B Railway applications. Benefits: With professional installation of the correct types, optimised Stability even with mechanically stressed or strong vibrating connections. Less repair and maintenance. Safe connections even under high load, e.g. in public transport services. 95

PRODUCT APPROVAL IEC 61238 APPROVAL Raychem RPG Terminal Lug and Copper Lugs are tested according to Class A of IEC61238-1 for rated voltages upto 30kV (Um=36kV) Scope and object of IEC61238-1

102 PRODUCT APPROVAL IEC APPROVAL Raychem RPG Terminal Lug and Copper Lugs are tested according to Class A of IEC for rated voltages upto 30kV (Um=36kV) Scope and object of IEC Compression and mechanical connectors for power cables for rated voltages up to 30kV(Um=36kV),e.g. burried cables or cables installed in buildings, havingconductors complying with IEC60228 and IEC60228A with cross-sectional areas 10mm2 andgreater for copper and a maximum continuous conductor temperature not exceeding 90 C. Class A These are connectors intended for electricity distribution or industrial networks in which they can be subjected to short-circuits of relatively high intensity and duration. As a consequence, Class A connectors are suitable for the majority of applications. Depending on the application, the connectors are subjected to the following tests : Heat Cycle Test - The object of the heat cycle is to determine the reference conductor temperature to be used for subsequent cycles and also to identify the median connector. Total 1000 cycles required. Short-circuit test.six short-circuits are applied after the 200th heat cycle.the short-circuit current level shall be such that it raises the bare reference conductors from a temperature of <35 C to a temperature between 250 C and 270 C.The maximum temperature, time and approximate current, or the actual current and time, used for the short-circuit test, shall be recorded and stated in the test report. Mechanical Test: The conductor lengths, between connector and tensile test machine jaws, shall be >500mm. The rate of application of the load shall not exceed 10N per square millimetre of cross-sectional area and per second up to the value in copper :maximun 20000N, which is then maintained for 1 min. UL 486A & 486B Approval Raychem RPG Terminal Lug and connectors comply with UL Standard requirements and they have been carried out the tests according to UL486A and UL486B. Test 1 - Wire Secureness Test - The object of this testis to get long term dependability in Raychem RPG copper lugs and connectors with moving equipment. Test 3 - Wire Pullout Test The object of this test is to Secure connection under static tensile Loads. Wire Pullout Test Sequence Test 2 - Static Heating Test The object of this test is to get long Safe Connection at Rated Current` Static Heating Test Sequence 96

crimping methodology The following are a series of procedures that Raychem RPG suggests maintaining and extending the performance life of connectors. COPPER LUG CRIMPING 1.

Each strand is important, and all of them must be included in the contact barrel to avoid unnecessary hot spots during operation.

Strip cable to the proper length for the contact being crimped. Proper lengths are listed in the instruction sheet. 2.

103 crimping methodology The following are a series of procedures that Raychem RPG suggests maintaining and extending the performance life of connectors. COPPER LUG CRIMPING 1. STRIPPING CABLE INSULATION Problems with cable harness and connector systems often begin with improper or accidental cutting of wire strands while stripping cable insulation. Each strand is important, and all of them must be included in the contact barrel to avoid unnecessary hot spots during operation. When removing insulation, position a sharp blade at a right and apply steady, controlled pressure, cutting only the cable insulation, not the copper wire. Strip cable to the proper length for the contact being crimped. Proper lengths are listed in the instruction sheet. 2. CLEANING COPPER WIRE Aged and badly tarnished copper should be thoroughly scraped with a brush which penetrates the entire bundle cleaning every strand. The wires will then be ready for insertion into the contract barrel when they are brushed to their original bright copper finish. Contact barrels are lined with silver or tin plating to assure consistent conductivity, which will be reduced if the barrel is crimped around aged or tarnished wire. 3. CRIMPING The best preparation will be defeated if inadequate tools or improper crimping procedures are performed. Never use a hammer and chisel or the squeeze in a vise method. They won t do the job and will result in substantial reduction in connector life. Use a crimp tool. Make sure the stripped cable is inserted all the way into the barrel of th contact and that the contact point is centered in the crimp tool. A crimp tool will effectively compress the contact barrel tightly around the cable strands, allowing them to be pressed tightly against each other and against the inside wall of the contact barrel. When the crimp has been completed, check the appearance of the contact. A properly crimped contact barrel is compacted tightly with the outer strands. The outer strands on an improperly crimped barrel will be loose and will not have adequate clamping force. Test for low pull out force. If the cable can be loosened, recrimp until it is tight. 97

104 STANDARD RANGE CABLE LUGS Features : With inspection hole to ensure full cable insertion Tin plated copper lugs to improve electrical conductivity and avoid oxidation of copper Annealed material optimizes material and crimping properties Flat contact surface and precise stud holes as per the Metric standard Chamfered mouth for easy cable insertion Can be available with /without inspection window Cable mm 2 Stud Size Stud Hole Size Barrel ID Barrel OD Dimensions in mm Palm With Stud Center Distance Stud Center Barrel Length Total Length Product Code E A C D G H B J 1.50 M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL

105 STANDARD RANGE CABLE LUGS Continued... Cable mm 2 Stud Size Stud Hole Size Barrel ID Barrel OD Dimensions in mm Palm With Stud Center Distance Stud Center Barrel Length Total Length Product Code E A C D G H B J M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL M RL NA* RL BL M RL M RL NA* RL BL NA* #RL BL NA* #RL BL *WITHOUT STUD HOLE #UL NOT AVAILABLE 99

light duty CABLE LUGS Features : Durable lugs for light duty application With inspection hole to ensure full cable insertion Tin plated copper lugs to improve electrical conductivity and avoid

106 light duty CABLE LUGS Features : Durable lugs for light duty application With inspection hole to ensure full cable insertion Tin plated copper lugs to improve electrical conductivity and avoid oxidation of copper Annealed material optimizes material and crimping properties Flat contact surface and precise stud holes as per the Metric standard Chamfered mouth for easy cable insertion Can be available with /without inspection window Cable mm 2 Stud Size Stud Hole Size Barrel ID Barrel OD Dimensions in mm Palm With Stud Center Distance Stud Center Barrel Length Total Length E A C D G H B J Product Code M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL M RLL

107 light duty CABLE LUGS Continued... Dimensions in mm Cable mm Stud Size Stud Hole Barrel Barrel Stud 2 Size ID OD Palm With Center Distance Stud Center Barrel Length Total Length Product Code E A C D G H B J M RLL M RLL M RLL M2O RLL M RLL M RLL M RLL M RLL M2O RLL M RLL M RLL M RLL M RLL M2O RLL NA* RLL BL M RLL M RLL M RLL M RLL NA* RLL BL M RLL M RLL M2O RLL NA* RLL BL M RLL M RLL M2O RLL NA* RLL BL NA* #RLL BL *WITHOUT STUD HOLE #UL NOT AVAILABLE 101

108 BELL MOUTH CABLE LUGS Features : Bell Mouth Structure provides easy insertion for stranded copper cables With inspection hole to ensure full cable insertion Tin plated copper lugs to improve electrical conductivity and avoid oxidation of copper Annealed material optimizes material and crimping properties Flat contact surface and precise stud holes as per the Metric standard Chamfered mouth for easy cable insertion Can be available with /without inspection window Cable mm 2 Stud Size Stud Hole Size Barrel ID Barrel OD Dimensions in mm Palm Width Stud Center Distance Stud Center Barrel Length Total Length E A C D G H B J Product Code M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM Continued

BELL MOUTH CABLE LUGS Continued... Cable mm 2 E A C D G H B J 95.00 M20 21.00 13.50 17.40 28.00 15.00 16.00 22.00 63.00 RLBM - 95-20 120.00 M8 8.40 15.00 19.40 28.00 13.00 14.00 23.00 60.

109 BELL MOUTH CABLE LUGS Continued... Cable mm 2 E A C D G H B J M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM M RLBM four hole TRANSFORMER CABLE LUG Cable mm 2 Stud Size Stud Hole Size Dimensions in mm Stud Hole Barrel Size ID Features : Heavy Duty lugs for transformer application Facilitates good heat dissipationl With inspection hole to ensure full cable insertion Tin plated copper lugs to improve electrical conductivity and avoid oxidation of copper Annealed material optimizes material and crimping properties Chamfered mouth for easy cable insertion Can be available with /without inspection window Barrel ID Barrel OD Barrel OD Dimensions in mm Palm Width Palm Width Stud Center Distance Stud Center Distance Stud Center Stud Center Barrel Length Barrel Length Total Length Total Length Product Code Product Code E A C D G H B J RLT 400 4E RLT 400 4E RLT 400 4E RLT 400 4E RLT 400 4E RLT 500 4E RLT 500 4E RLT 500 4E RLT 630 4E RLT 630 4E RLT 800 4E

narrow palm CABLE LUGS Features : Features Specifically developed for application on circuit breakers with reduced space terminal blocks Ensures immediate and easy installation of wires With

110 narrow palm CABLE LUGS Features : Features Specifically developed for application on circuit breakers with reduced space terminal blocks Ensures immediate and easy installation of wires With inspection hole to ensure full cable insertion Tin plated copper lugs to improve electrical conductivity and avoid oxidation of copper Annealed material optimizes material and crimping properties Chamfered mouth for easy cable insertion Cable Stud Hole Dimensions in mm Product mm 2 E A C D F B J Code RLNP RLNP RLNP RLNP RLNP RLNP RLNP RLNP RLNP RLNP RLNP RLNP RLNP RLNP long barrel CABLE LUGS Features : Longer length barrel permits extra crimps for additional assurance on heavy duty loads. Seamless, one piece, copper construction with tin plating assures maximum conductivity. Generous entrance chamfer provides easy cable insertion. Can be available with /without inspection window. Size Dimensions in mm Product (Sq mm) Stud Hole A C D G H B J Code RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB

111 long barrel CABLE LUGS Continued... Size Dimensions in mm Product (Sq mm) Stud Hole A C D G H B J Code RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB RLLB

112 DIN CABLE LUGS Features : Lugs as per DIN46235 Standard Tin Plated to inhibit corrosion Material - Electrolytic Copper Enclosed barrel prevent corrosion material from entering barrel when used in harsh environment Cable mm 2 Stud Size Stud Hole Size Palm Width Barrel ID Dimensions in mm Barrel Length Barrel OD Stud Center Distance Stud Center Total Length Product Code E D A B C G H J 6.00 M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD M RLD

113 single hole high voltage CABLE LUGS Features : HV lugs are specially designed to withstand high voltage applications upto 33 KV. Manufactured from high quality copper tube, annealed and tin plated With inspection hole to ensure full cable insertion Chamfered mouth for easy cable insertion Can be available with / without inspection window Dimensions in mm Cable mm 2 Stud Size Stud Hole Size Barrel ID Barrel OD Palm Width Stud Center Distance Stud Center Total Length Product Code E A C D G H J M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV M RLHV

TWO hole high voltage CABLE LUGS Features : 2 Hole heavy duty lugs are best suited in application where two bolts are needed to avoid rotation or movement of the lugs.

114 TWO hole high voltage CABLE LUGS Features : 2 Hole heavy duty lugs are best suited in application where two bolts are needed to avoid rotation or movement of the lugs. They are used for heavy duty industrial application requiring mechanical strength Tin plated copper lugs to improve electrical conductivity and avoid oxidation of copper Flat contact surface and precise stud holes as per the Metric standard Chamfered mouth for easy cable insertion Can be available with / without inspection window Lug-33kV application Diagram Size (Sq mm) Stud Hole Dimensions in mm A C D G H Center Distance N B J Product Code RLHV 25 2E RLHV 25 2E RLHV 25 2E RLHV 25 2E RLHV 35 2E RLHV 35 2E RLHV 35 2E RLHV 35 2E RLHV 50 2E RLHV 50 2E RLHV 50 2E RLHV 50 2E RLHV 70 2E RLHV 70 2E RLHV 70 2E RLHV 70 2E RLHV 95 2E RLHV 95 2E RLHV 95 2E RLHV 95 2E RLHV 120 2E RLHV 120 2E RLHV 120 2E RLHV 120 2E RLHV 150 2E RLHV 150 2E RLHV 150 2E RLHV 150 2E RLHV 150 2E

115 TWO hole high voltage CABLE LUGS continued Size (Sq mm) Stud Hole Dimensions in mm A C D G H Center Distance N Product Code RLHV 185 2E RLHV 185 2E RLHV 185 2E RLHV 185 2E RLHV 185 2E RLHV 240 2E RLHV 240 2E RLHV 240 2E RLHV 240 2E RLHV 240 2E RLHV 300 2E RLHV 300 2E RLHV 300 2E RLHV 300 2E RLHV 300 2E RLHV 400 2E RLHV 400 2E RLHV 400 2E RLHV 400 2E RLHV 400 2E RLHV 500 2E RLHV 500 2E RLHV 500 2E RLHV 630 2E RLHV 630 2E RLHV 630 2E 20 B J 109

tubular CABLE LUGS - 45 angle Features : Electrolytic High Conductivity Copper Electro Tinned Plated Cable Size Dimensions in mm mm 2 Stud Ø mm A B D E C G B Product Code 6.00 M4 3.80 9.00 9.50 4.

116 tubular CABLE LUGS - 45 angle Features : Electrolytic High Conductivity Copper Electro Tinned Plated Cable Size Dimensions in mm mm 2 Stud Ø mm A B D E C G B Product Code 6.00 M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF Continued

tubular CABLE LUGS - 45 angle continued Cable Size mm 2 Stud Ø mm Dimensions in mm A B D E C G B TUBULAR CABLE LUGS 90 ANGLE Product Code 95.00 M 20 13.50 24.00 36.00 21.00 19.00 20.00 27.

117 tubular CABLE LUGS - 45 angle continued Cable Size mm 2 Stud Ø mm Dimensions in mm A B D E C G B TUBULAR CABLE LUGS 90 ANGLE Product Code M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF M RLAF RLAF 400 B Features : Electrolytic High Conductivity Copper Electro Tinned Plated Cable mm 2 Stud Ø mm Dimensions in mm Product Code A B D E C G H 6.00 M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN

118 tubular CABLE LUGS - 90 angle continued Cable mm 2 Stud Ø mm Dimensions in mm A B D E C G H Product Code M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN M RLAN

119 australian standard cable lugs Cable Stud Dimensions Product mm 2 Hole E A C F B G H J Code RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS Features : Lugs as per Australian Standard Inspection Window to visually assure full conductor insertion Flared entry prevents bent back strands when inserting fine strand conductor into barrel Tin Plated to inhibit corrosion Material - Electrolytic Copper Continued

australian standard cable lugs CONTINUED Cable mm 2 Stud Hole E Dimensions Product Code A C F B G H J 95.00 8.40 13.50 25.00 4.00 27.00 12.00 14.00 60.00 RLAS - 95-8 95.00 10.50 13.50 25.00 4.00 27.00 12.00 14.00 60.00 RLAS - 95-10 95.

120 australian standard cable lugs CONTINUED Cable mm 2 Stud Hole E Dimensions Product Code A C F B G H J RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS RLAS BL RLAS RLAS RLAS RLAS BL RLAS RLAS RLAS BL RLAS BL RLAS BL australian standard cable connector Cable Dimensions Product mm 2 A J Code RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS RCAS Features : Connectors as per Australian Standard Tin Plated to inhibit corrosion Material - Electrolytic Copper Internal wire stop to prevent over insertion of conductor 114

121 STANDARD ALUMINIUM CABLE LUGS Cable mm 2 Stud Size Stud Hole Size Barrel ID Dimensions in mm Palm Width Stud Center Distance Stud Center Total Length Product Code E A D G H J M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA M RLA Features : With Significant lower dead weight Aluminum conductors popular choice in power distribution applications Aluminum lugs are made up of 99.5 % pure aluminum They are designed to accept a variety of conductor forms especially low stranded compacted conductors Chamfered mouth for easy cable insertion Lugs can be electro tinned for protection from oxidation ALUMINIUM LUGS FOR XLPE CABLES Cable mm 2 Stud Size Stud Hole Size Barrel ID Dimensions in mm Barrel OD Palm Width Barrel Length Total Length Product Code E A D G H J M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX M RLAX Features : With Significant lower dead weight Aluminum conductors popular choice in power distribution applications Aluminum lugs are made up of 99.5 % pure aluminum They are designed to accept a variety of conductor forms especially low stranded compacted conductors With inspection hole to ensure full cable insertion Chamfered mouth for easy cable insertion 115

SHORT BARREL CABLE CONNECTORS Cable Dimensions in mm Product mm 2 A C J Code 1.50 1.80 3.70 12.00 RCS - 1. 5 2.50 2.40 4.00 15.00 RCS - 2.5 4.00 3.10 4.80 15.00 RCS - 4 6.00 3.80 5.50 15.

00 RCS - 70 95.00 13.50 17.40 45.00 RCS - 95 120.00 15.00 19.40 45.00 RCS - 120 150.00 16.50 21.20 55.00 RCS - 150 185.00 18.50 23.50 60.00 RCS - 185 240.00 21.00 26.50 80.00 RCS - 240 300.00 23.

122 SHORT BARREL CABLE CONNECTORS Cable Dimensions in mm Product mm 2 A C J Code RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS RCS Features : Connector Short Barrel for limited space applications Tin Plated to inhibit corrosion Material - Electrolytic Copper Internal wire stops provided to prevent over insertion of conductor LONG BARREL CABLE CONNECTORS Cable Dimensions in mm Product mm 2 A C J Code RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL RCL Features : Connector Long Barrel for better Pull Out Strength Internal wire stops provided to prevent over insertion of conductor Tin Plated to inhibit corrosion Material - Electrolytic Copper 116

123 DIN CABLE CONNECTORS Cable Dimensions in mm Product mm 2 A C J Code RCD RCD RCD RCD RCD RCD RCD RCD RCD RCD RCD RCD RCD RCD RCD Features Connectors as per DIN46235 Standard Tin Plated to inhibit corrosion Material - Electrolytic Copper Internal wire stop to prevent over insertion of conductor UPTO 36kV CABLE CONNECTORS Cable Dimensions in mm Product mm 2 A C J Code RCN RCN RCN RCN RCN RCN RCN RCN RCN RCN RCN RCN RCN RCN RCN Features : Connectors as per DIN46235 Standard Tin Plated to inhibit corrosion Material - Electrolytic Copper Internal wire stop to prevent over insertion of conductor C TYPE CABLE CONNECTORS Cable Dimensions in mm Product mm 2 A B C Code C6 - C RCC 6-6 C10 - C RCC C16 - C RCC C25 - C RCC C35 - C RCC C50 - C RCC C70 - C RCC C95 - C RCC C120 - C RCC C150 - C RCC C185 - C RCC C240 - C RCC Features : For Use with Solid and Stranded Copper Code Conductors For tapping into unbroken continuous main, as a wire joint or two-way splice Wide wire range-taking capability minimizes inventory requirements Made from heavy wall, extruded, high conductivity copper; provides high strength and premium electrical properties 117

REDUCING LINKS CONNECTORS Cable Dimensions in mm Product mm 2 A B D K M Code 6.00 30.00 10.00 4.00 10.00 3.00 RCRL - 6-4 10.00 30.00 10.00 4.50 10.00 4.00 RCRL - 10-6 16.00 40.00 19.00 5.50 10.00 4.00 RCRL - 16-6 25.

124 REDUCING LINKS CONNECTORS Cable Dimensions in mm Product mm 2 A B D K M Code RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL RCRL Features : Low profile design provides minimum space requirement Manufactured by seamless high conductivity copper tubing Inspection window in each barrel to visually assure full conductor insertion Tin Plated to inhibit corrosion Material - Electrolytic Copper Generous internally bevelled wire entry for easy conductor insertion ALUMINIUM THROUGH CONNECTORS Cable Dimensions in mm Product mm 2 A C J Code RCA RCA RCA RCA RCA RCA RCA RCA RCA RCA RCA Features : Aluminum Conductor Tin Plated to inhibit corrosion Material-Aluminum Alloy Internal wire stop to prevent over insertion of conductor 118

SNAP ON TERMINALS COLOUR CODING OF INSULATION SLEEVE 1.5 - RED, 2.5 - BLUE, 4-6 YELLOW Cable mm2 Dimensions in mm D J A C F J1 L C1 Product Code 1.50 6.60 16.00 2.40 3.20 0.40 - - - RLSP- 001 1.50 6.60 16.00 2.40 3.20 0.40 10.

00 26.00 7.10 RLSP - 006 FORK TYPE TERMINALS Fork Type Terminals Cable mm2 Stud Hole E Dimensions in mm Non Insulated Dimensions in mm A C D F B H J L1 Product Code C1 J1 L3 Insulated Product Code 1.

125 SNAP ON TERMINALS COLOUR CODING OF INSULATION SLEEVE RED, BLUE, 4-6 YELLOW Cable mm2 Dimensions in mm D J A C F J1 L C1 Product Code RLSP RLSP RLSP RLSP RLSP RLSP FORK TYPE TERMINALS Fork Type Terminals Cable mm2 Stud Hole E Dimensions in mm Non Insulated Dimensions in mm A C D F B H J L1 Product Code C1 J1 L3 Insulated Product Code RLF RLFI RLF RLFI RLF RLFI RLF RLFI RLF RLFI RLF RLFI RLF RLFI RLF RLFI RLF RLFI

PIN TYPE TERMINALS NON - INSULATED Cable mm2 Dimensions in mm A B C D F B G+H Type Product Code 1.50 1.60 3.20 1.90 0.80 5.00 10.00 17.00 I RLP-001 1.5 0 1.60 3.20 1.90 0.80 5.00 10.00 17.00 II RLP-001 Type- II 2.

126 PIN TYPE TERMINALS NON - INSULATED Cable mm2 Dimensions in mm A B C D F B G+H Type Product Code I RLP II RLP-001 Type- II I RLP II RLP-002 Type- II I RLP I RLP II RLP III RLP III RLP III RLP III RLP III RLP III RLP III RLP-012 PIN TYPE TERMINALS INSULATED Cable mm2 Dimensions in mm A C D F B G+H J C1 J1 Type Insulated Product Code Insulated Colour I RLPI-01 RED II RLPI-01 Type-II RED I RLPI-02 BLUE II RLPI-02 Type-II BLUE I RLPI-03 YELLOW I RLPI-04 YELLOW II RLPI-05 YELLOW III RLPI-06 BLACK III RLPI-07 BLACK 120

INSULATED CABLE END - SLEEVES Nominal Section mm2 Colour Dimensions d1 d3 l1 l2 s1 Product Code 0.50 WHITE 1.00 3.10 12.00 6.00 0.15 RLBI 0.5 x 6 0.50 WHITE 1.00 3.10 14.00 8.00 0.15 RLBI 0.5 x 8 0.

127 INSULATED CABLE END - SLEEVES Nominal Section mm2 Colour Dimensions d1 d3 l1 l2 s1 Product Code 0.50 WHITE RLBI 0.5 x WHITE RLBI 0.5 x WHITE RLBI 0.5 x WHITE RLBI 0.75 x GREY RLBI 0.75 x GREY RLBI 0.75 x GREY RLBI 0.75 x RED RLBI 1 x RED RLBI 1 x RED RLBI 1 x RED RLBI 1 x BLACK RLBI 1.5 x BLACK RLBI 1.5 x BLACK RLBI 1.5 x BLACK RLBI 1.5 x BLACK RLBI 1.5 x BLUE RLBI 2.5 x BLUE RLBI 2.5 x BLUE RLBI 2.5 x GREY RLBI 4 x GREY RLBI 4 x GREY RLBI 4 x YELLOW RLBI 6 x YELLOW RLBI 6 x RED RLBI 10 x RED RLBI 10 x BLUE RLBI 16 x BLUE RLBI 16 x YELLOW RLBI 25 x YELLOW RLBI 25 x YELLOW RLBI 25 x YELLOW RLBI 35 x RED RLBI 35 x RED RLBI 35 x RED RLBI 50 x RED RLBI 50 x YELLOW RLBI 70 x RED RLBI 95 x BLUE RLBI 120 x YELLOW RLBI 150 x32 121

RING TYPE TERMINALS (Insulated and Non Insulated) Features : Ring Type light duty cable lugs used for cable wire harness and low voltage applications One piece, annealed, pure electrolytic copper

128 RING TYPE TERMINALS (Insulated and Non Insulated) Features : Ring Type light duty cable lugs used for cable wire harness and low voltage applications One piece, annealed, pure electrolytic copper construction with electro-tin plating for corrosion resistance. High quality pre-insulated with a polyvinyl chloride (PVC) sleeve. Inspection hole permits quick examination of the crimp. Generous entrance chamfer provides easy wire insertion. Cable mm2 Stud Hole E Dimensions in mm A C D F B H L1 J Insulated Product Code Insulated Product Code RLR-001 RLRI RLR-002 RLRI RLR-003 RLRI RLR 004 RLRI RLR-005 RLRI RLR-006 RLRI RLR-007 RLRI RLR-008 RLRI RLR-009 RLRI RLR-010 RLRI RLR-011 RLRI RLR-012 RLRI RLR-013 RLRI RLR-014 RLRI RLR-015 RLRI RLR-016 RLRI RLR-017 RLRI RLR-018 RLRI RLR-019 RLRI RLR-020 RLRI RLR-021 RLRI RLR-022 RLRI RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR RLR

BI-METALLIC LUGS AND CONNECTORS Bi-metallic lug is used when an aluminum cable needs to be terminated on to a copper bus bar or contact, these lugs are manufactured by Friction welding process.

129 BI-METALLIC LUGS AND CONNECTORS Bi-metallic lug is used when an aluminum cable needs to be terminated on to a copper bus bar or contact, these lugs are manufactured by Friction welding process. Aluminum and Copper conductors can be connected in a dry environments without destructive oxidation occurring between the two materials. The same principle will be applied when joining copper cable to aluminum cable using friction welded ferrules Salient Features of Raychem RPG Bimetallic Lugs & Connectors: BI-METALLIC CABLE LUGS 1. Manufactured in accordance to the specificationsof British Standards(BS) & German Standards (DIN) 2. For pre-rounded sector shaped conductors 3. With Markings for correct crimping 4. Precise screw ends for simple cable insertion 5. Material - High conductivity Electrolytic Copper confirming to IS 1997&Aluminum of grade IE of IS 5082 Cable mm2 Stud Size Stud Hole Size Barrel ID Barrel Length Barrel OD Palm Width Palm Thick ness Stud Center Distance BI-METALLIC CABLE CONNECTORS Total Length Product Code E A B C D F G J 6.00 M RACL M RACL M RACL M RACL M RACL M RACL M RACL M RACL M RACL M RACL M RACL M RACL M RACL M RACL M RACL M RACL Cable mm 2 Barrel ID Barrel Length Al Length Stud Center Distance Stud Center Cu Length Total Length Product Code A B L2 C D L1 J RACC RACC RACC RACC RACC RACC RACC RACC RACC RACC RACC RACC RACC RACC

ACCESSORIES MECHANICAL - CABLE LUGS BOLTED WITH 2 OR 4 SCREWS MATERIAL: BRASS FINISH : ELECTRO PLATED STEEL SCREWS : ELECTRO PLATED Cable mm 2 Dimensions in mm A G D J Screw Type Product Code 10.00 4.

50 M-6 II R4B - 50 75.00 11.00 13.25 26.00 61.00 M - 6 II R4B - 75 100.00 13.00 14.300 29.00 65.00 M-6 II R4B-100 120.00 14.00 14.800 32.00 71.00 M-6 II R4B-120 170.00 16.00 16.00 33.00 81.

130 ACCESSORIES MECHANICAL - CABLE LUGS BOLTED WITH 2 OR 4 SCREWS MATERIAL: BRASS FINISH : ELECTRO PLATED STEEL SCREWS : ELECTRO PLATED Cable mm 2 Dimensions in mm A G D J Screw Type Product Code M - 5 I R2B M - 5 I R2B M - 5 I R2B M - 5 I R2B M-6 II R4B M - 6 II R4B M-6 II R4B M-6 II R4B M - 8 II R4B M - 8 II R4B M-8 II R4B M -10 II R4B / M -10 II R4B - 400/ M -10 II R4B LINE TAPS / SPLIT BOLTS MATERIAL : BRASS FINISH : NATURAL Raychem manufactures a vast range of line taps to meet the materials and dimensional specifications laid by different international standards. Brass line taps are made with high tensile brass as per BS CZ 112. Threads are formed by rolling process giving the nut extra clamping force. Pressure pads are made from extruded bars (not cast), preventing the pads from cracking. Brass line taps are manufactured in passivated natural brass with electro tinned finish. They are also supplied in high conductivity copper. Cable mm 2 Dimensions in mm J C B a/f D a/f F Product Code 6 mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC mm RSBC

131 UL Listed Cable Lugs and Connectors CE Ceritificate UL Ceritificate 125

132 UL Listed Cable Lugs and Connectors IEC Ceritificate 126

133

134 128

135 129

136

137 1 LIGHTNING PROTECTION

1. LIGHTNING PROTECTION 1.1. Direct Lightning Protection (Direct Strike To Structures) 1.1.1. Conventional Air terminal Rods - Passive Components Air Terminal Rod is used on highest point of an elevated structure to captures maximum lightning strike.

138 1. LIGHTNING PROTECTION 1.1. Direct Lightning Protection (Direct Strike To Structures) Conventional Air terminal Rods - Passive Components Air Terminal Rod is used on highest point of an elevated structure to captures maximum lightning strike. Product Code Pure Copper Aluminium Nominal dia. in mm Thread Size Length mm RAR -01 RARA M RAR -02 RARA M RAR -03 RARA M RAR -04 RARA M RAR -05 RARA M RAR -06 RARA M RAR -07 RARA M RAR -08 RARA M RAR -09 RARA M RAR -10 RARA M Grade of Copper used is ETP - Cu, having 99.9% purity Multipoint Copper Alloy Product Code Aluminium Product Name RMP-01 RMPA - 01 Multipoint Set for 15mm dia. rod RMP-02 RMPA - 02 Multipoint Set for 19mm dia. rod TESTED * * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012

Electrical connection between air terminal rod and down

Aluminium Thread Dia Tape in mm RAT-01 RATA-01 M16 25 x 3

Ridge Saddle: Tape Type Used to provide support to the Air

Tape Size in mm RRS-01 RRSA-01 M16 30 x 6 RRS-03 RRSA-03 M20

RAT 101 RATA 101 50 M16 RAT 102 RATA 102 50 M20 RAT 103 RATA

139 Air Terminal Base Base: Tape Type Product Code Copper Alloy Electrical connection between air terminal rod and down conductor. Aluminium Thread Dia Tape in mm RAT-01 RATA-01 M16 25 x 3 RAT-03 RATA-03 M20 25 x 3 TESTED * Product Code Copper Alloy Ridge Saddle: Tape Type Used to provide support to the Air terminal rod on roof ridges. Aluminium Thread Dia. Max. Tape Size in mm RRS-01 RRSA-01 M16 30 x 6 RRS-03 RRSA-03 M20 30 x 6 TESTED * Product Code Copper Alloy Conductor Type Electrical connection between air terminal rod and down conductor (conductor). Aluminium Cross Section in mm² Threading Dia. RAT 101 RATA M16 RAT 102 RATA M20 RAT 103 RATA M16 RAT 104 RATA M20 RAT 105 RATA M16 RAT 106 RATA M20 TESTED * 133 * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012

1. LIGHTNING PROTECTION Side Mounting Rod Brackets Used to provide support to the Air terminal rod on

in mm RROB-01 RROBA-01 15 RROB-02 RROBA-02 19 Product Code (Closed Type) Copper Alloy Closed Type

in mm Tape Size in mm RRCB-01 RRCBA-01 15 25x3 RRCB-02 RRCBA-02 19 25x3 Connection Clamp: Rod to Tape

bracket. Copper Alloy Product Code Aluminium Thread dia.

Connection Clamp: Rod to Cable Coupling Used to provide coupling support to the Air terminal rod to

140 1. LIGHTNING PROTECTION Side Mounting Rod Brackets Used to provide support to the Air terminal rod on side / wall mounting. Open Type Bracket Product Code (Open Type) Copper Alloy Aluminium Rod dia. in mm RROB-01 RROBA RROB-02 RROBA Product Code (Closed Type) Copper Alloy Closed Type Bracket Aluminium Thread dia. in mm Tape Size in mm RRCB-01 RRCBA x3 RRCB-02 RRCBA x3 Connection Clamp: Rod to Tape Coupling Used to provide coupling support to the Air terminal rod to Tape on side / wall mounting bracket. Copper Alloy Product Code Aluminium Thread dia. Tape Size in mm RTC-01 RTCA-01 M16 25x3 RTC-03 RTCA-03 M20 25x3 TESTED * Product Code Copper Alloy Connection Clamp: Rod to Cable Coupling Used to provide coupling support to the Air terminal rod to Cable / conductor on side / wall mounting bracket. Aluminium Thread Dia. C / S Range in mm² RRC-01 RRCA-01 M RRC-02 RRCA-02 M TESTED * * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012

* 1.2. Down Conductor Network 1.2.1. Down Conductors - Tape Copper Tape provides least resistance path from lightning fault current to ground earth pit.

01 RTCT-01 RBAT - 01 RPCT-01 12.5 x 1.5 RBCT - 02 RTCT-02 RBAT - 02 RPCT-02 12.5 x 3 RBCT - 03 RTCT-03 RBAT - 03 RPCT-03 20 x 1.

141 * 1.2. Down Conductor Network Down Conductors - Tape Copper Tape provides least resistance path from lightning fault current to ground earth pit. PVC Insulation provides protection against shock while carrying fault current of bare conductor Product Code Bare Tape Tinned Coated Copper Aluminium PVC Covered Copper Bare Tape ( X * Y) mm RBCT - 01 RTCT-01 RBAT - 01 RPCT x 1.5 RBCT - 02 RTCT-02 RBAT - 02 RPCT x 3 RBCT - 03 RTCT-03 RBAT - 03 RPCT x 1.5 RBCT - 04 RTCT-04 RBAT - 04 RPCT x 3 RBCT - 05 RTCT-05 RBAT - 05 RPCT x 1.5 RBCT - 06 RTCT-06 RBAT - 06 RPCT x 3 RBCT - 07 RTCT-07 RBAT - 07 RPCT x 4 RBCT - 08 RTCT-08 RBAT - 08 RPCT x 6 RBCT - 09 RTCT-09 RB AT - 09 RPCT x 3 RBCT - 10 RTCT-10 RBAT - 10 RPCT x 6 RBCT - 11 RTCT-11 RBAT - 11 RPCT x 3 RBCT - 12 RTCT-12 RBAT - 12 RPCT x 5 RBCT - 13 RTCT-13 RBAT - 13 RPCT x 6 RBCT - 14 RTCT-14 RBAT - 14 RPCT x 4 RBCT - 15 RTCT-15 RBAT - 15 RPCT x 6 RBCT - 16 RTCT-16 RBAT - 16 RPCT x 3 RBCT - 17 RTCT-17 RBAT - 17 RPCT x 4 RBCT - 18 RTCT-18 RBAT - 18 RPCT x 6 RBCT - 19 RTCT-19 RBAT - 19 RPCT x 4 RBCT - 20 RTCT-20 RBAT - 20 RPCT x 5 RBCT - 21 RTCT-21 RBAT - 21 RPCT x 5 RBCT - 22 RTCT-22 RBAT - 22 RPCT x 5 Representative products colours as per BS PVC Sheath colour needs to be specified clearly while placing PO. Grade of Copper used is ETP - Cu, having 99.9% purity. TESTED Representative products tested for IEC :2012. To improve corrosion resistance, tin coating can be applied min. Lead Covered Copper Tape Lead-covered (Pb), high conductivity, annealed 25 x 3mm flat copper earthing tape. Lead covered for use in highly contaminated areas. Pb-covered lead-copper tape is annealed for ultimate ductility and has radiused edges. Product Code Tape Size in mm RLST x 3 Material: Copper to BS EN (formerly BS 1432). Customized cross section available on customer request 135 * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012

1. LIGHTNING PROTECTION Down Conductors - Stranded Conductor & sheathed Bare Stranded Copper Conductor Copper stranded copper conductor provides least resistance path from lightning fault current to

Sheathed Insulation provides protection against shock while carrying fault current of bare conductor. Product Code C/S Area in Sq.

Bare Stranded Product Code Sheathed Conductor Product Code C/S Area in Sq.

142 1. LIGHTNING PROTECTION Down Conductors - Stranded Conductor & sheathed Bare Stranded Copper Conductor Copper stranded copper conductor provides least resistance path from lightning fault current to ground earth pit. Bare Solid Conductor Copper solid copper conductor provides least resistance path from lightning fault current to ground earth pit. Sheathed Insulation provides protection against shock while carrying fault current of bare conductor. Product Code C/S Area in Sq.mm RBSC - 8C 50 RBSC - 9C 70 Grade of Copper used is ETP - Cu, having 99.9% purity. hard Drawn Copper Flat Hard drawn copper flat bars suitable for used as copper bus bars. Bare Stranded Product Code Sheathed Conductor Product Code C/S Area in Sq.mm RBSCC - 4 RPSCC RBSCC - 6 RPSCC RBSCC - 10 RPSCC RBSCC - 16 RPSCC RBSCC - 25 RPSCC RBSCC - 35 RPSCC RBSCC - 50 RPSCC RBSCC - 70 RPSCC RBSCC - 95 RPSCC RBSCC RPSCC RBSCC RPSCC RBSCC RPSCC RBSCC RPSCC RBSCC RPSCC RBSCC RPSCC Grade of Copper used is ETP - Cu, having 99.9% purity. PVC Sheath colour needs to be specified clearly while placing PO. Product Code C/S Area in mm RHCT x 3 RHCT x 6 RHCT x 6 RHCT x 6 RHCT x 10 RHCT x 6 RHCT x

Tape Clip Tape Type It provides support to the down conductor tape and is rigid enough to with stand mechanical stresses, lightning stresses, and thermal expansion and contraction of the conductor

Tape Clip It provides support to the PVC insulated tape and is rigid enough to with stand mechanical stresses, lightning stresses, and thermal expansion and contraction of the conductor tapes.

143 Clamping Accessories D.C.Tape Clip Tape Type It provides support to the down conductor tape and is rigid enough to with stand mechanical stresses, lightning stresses, and thermal expansion and contraction of the conductor tapes. Non Metalic D.C. Tape Clip It provides support to the PVC insulated tape and is rigid enough to with stand mechanical stresses, lightning stresses, and thermal expansion and contraction of the conductor tapes. Material : Polyamide, UV Resistant Product Code Copper Tape / Copper Alloy Aluminium Strip Size in mm RDC 01 RDCA x 3 RDC 02 RDCA x 3 RDC 03 RDCA x 4 RDC 04 RDCA x 6 RDC 05 RDCA x 3 RDC 06 RDCA x 6 RDC 07 RDCA x 3 RDC 08 RDCA x 5 RDC 09 RDCA x 6 RDC 10 RDCA x 3 RDC 11 RDCA x 4 RDC 12 RDCA x 6 RDC 13 RDCA x 8 RDC - 17 RDCA x 5 RDC - 18 RDCA x 5 RDC 19 RDCA x 7 RDC - 20 RDCA x 5 TESTED * Representative products tested for IEC :2012 Product Code Tape Size Colour in mm RDCP x 3 Grey heavy Duty Conductor Saddle It uses in conjunction wall mounted air terminal bases. Copper Alloy Product Code Aluminium Conductor Dia. in Sq.mm RHDS - 01 RHDSA RHDS - 02 RHDSA RHDS - 03 RHDSA RHDS - 04 RHDSA One Hole Clip It supports round conductor on the flat surface Tape Clip Tape Type It supports tape / strip on the flat surface. Copper Alloy Product Code Aluminium Conductor in Sq.mm Copper Alloy Product Code Aluminium Conductor Size in mm RTC RTCA x 3 RTC RTCA x 3 RTC RTCA x 6 RTC 106 RTCA x 6 RHC-01 RHCA RHC-02 RHCA RHC-03 RHCA RHC-04 RHCA RHC-05 RHCA RHC-06 RHCA RHC-07 RHCA RHC-08 RHCA * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012

1. LIGHTNING PROTECTION Back Plate Holdfast Clamp It s required for installation of tape / conductor, when the tape/conductor is to be secured away from the face of wall.

144 1. LIGHTNING PROTECTION Back Plate Holdfast Clamp It s required for installation of tape / conductor, when the tape/conductor is to be secured away from the face of wall. Note: This should be used with appropriate D.C Tape Clip / Conductor Saddle. Square Conductor Clamp - Type 1 Square conductor clamps are used for supporting or fixing the 3 - way connections on down conductor and an effective low resistive connection between overlapping conductors. Product Code RBPH - 01 RBPH - 02 RBPH - 03 Material Copper Alloy Aluminium Brass Square Clamp - Tape To Conductor Square Clamp are used to cross joints between the tape to solid conductor. Product Code Conductor Size. Copper Alloy Aluminium in Sq.mm RSC RSCA RSC RSCA RSC RSCA RSC RSCA TESTED * Square Conductor Clamp - Type 2 Square conductor Clamps are used for supporting or fixing the 4 - way connections on down conductor and an effective low resistive connection between overlapping conductors. Product Code Conductor Dia. Copper Alloy Aluminium in mm RTSC-01 RTSCA-01 8 TESTED * Square Tape Clamp (Type 1) It s required for installation of tape / conductor, when the tape/conductor is to be secured away from the face of wall. Note: This should be used with appropriate D.C Tape Clip / Conductor Saddle. Product Code Copper Tape / Strip Copper Alloy Aluminium size in mm RSC-01 RSCA x 3 RSC-02 RSCA x 3 RSC-04 RSCA x 6 RSC-05 RSCA x 3 RSC-07 RSCA x 6 RSC-08 RSCA x 3 RSC-09 RSCA x 6 TESTED * Product Code Copper Alloy Aluminium Conductor C/S in Sq.mm RSC-201 RSCA RSC-202 RSCA RSC-203 RSCA RSC-204 RSCA TESTED * Self Adhesive D.C. Tape Clip It secures conductors to surfaces that cannot be penetrated by a screw. Suitable for aluminum, copper, Insulated tapes. Applicable for glass, Perspex, enamel and stainless steel etc. Disc Dia.: 85mm Material: Polyamide base with Polyamide clip, UV Resistant. Product Code Tape Size in mm RSADC X 3 Compound for Self Adhesive D.C.Tape Clip: Very High Bond (VHB) Double Sided Foam Type 1. Very conformable, double-sided, pressure-sensitive, closed-cell acrylic foam tape. 2. High strength, Durable and Clean appearance * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012

Tee Clamp It provides effective low resistance cross joints in solid circular conductor

Bi-Metallic Connector Bi-Metallic connectors are used to join aluminium and copper tapes /

They enable a neat and practical jointing method without the need for tinning, riveting or

mm RTC-135 RTCA-35 35 RTC-150 RTCA-150 50-95 TESTED * Product Code Tape Size in mm RBMC - 01

solid circular conductor Interface Test Clamp Provides an effective low resistance

Copper Alloy Aluminium in mm RJC-01 RJCA-01 8 TESTED * Product Code Copper Alloy Aluminium

mm Conductor Size in mm RITC - 01 RITCA - 01 8 25 x 3 TESTED * Plate Test Clamp It s used for

connection between overlapping conductors.

145 Tee Clamp It provides effective low resistance cross joints in solid circular conductor networks. Bi-Metallic Connector Bi-Metallic connectors are used to join aluminium and copper tapes / cables together. They enable a neat and practical jointing method without the need for tinning, riveting or wrapping the joint. Product Code Conductor Copper Alloy Aluminium in Sq.mm RTC-135 RTCA RTC-150 RTCA TESTED * Product Code Tape Size in mm RBMC x 3 RBMC x 3 Jointing Clamp It provides effective low resistance cross joints in solid circular conductor networks. Interface Test Clamp Provides an effective low resistance connection and disconnection between overlapping conductors. Product Code Conductor Dia. Copper Alloy Aluminium in mm RJC-01 RJCA-01 8 TESTED * Product Code Copper Alloy Aluminium Conductor dia. mm Conductor Size in mm RITC - 01 RITCA x 3 TESTED * Plate Test Clamp It s used for supporting or fixing the 4 - way connections on down conductor and an effective low resistive connection between overlapping conductors. Screwdown Test Clamp It s used to create a disconnection joint between the down conductor system with 4 - way connections and earthing system. Product Code Tape Size Copper Alloy Aluminium in mm RPC - 33 RPCA x 3 Product Code Tape Size Copper Alloy Aluminium in mm RSC 253 RSCA x 3 TESTED * TESTED * 139 * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012

1. LIGHTNING PROTECTION 1.2.3. Bonding Components Earth Boss Mild Steel / Stainless Steel Earth Boss The Earth Boss is manufactured from Steel or also from Stainless Steel SS304 / SS316.

Thread Size - (As per customer requirement.

146 1. LIGHTNING PROTECTION Bonding Components Earth Boss Mild Steel / Stainless Steel Earth Boss The Earth Boss is manufactured from Steel or also from Stainless Steel SS304 / SS316. Length in mm Dia. in mm Product Key: REB X XX (XXX) Material: a. S Stainless Steel b. M Steel 2. Size (Length x Diameter) 3. Thread Size - (As per customer requirement.) Braid Flexible / Circular Braid Raychem RPG Manufacturers flexible bonding conductors / flexible earth braid as per IEC :2012, BS EN :2009 & BS Flat Flexible Earth Braid Product Code Product Code Cross Section Area Nominal Dimension Length of Braid Hole Diameter (A) Bare Tinned Sq.mm mm mm mm RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x RBCB RTCB x Grade of Copper used is ETP - Cu, having 99.9% purity. Customised Sizes and Length available as per the request

Circular Flexible Earth Braid Product Code Product Code Cross Section Area Length of Braid Grade of Copper used is ETP - Cu, having 99.9% purity.

mm mm Amps RBCCB 200-6-7 RTCCB 200-6-7 6 200 7 RBCCB 400-6-7 RTCCB 400-6-7 6 400 7 RBCCB 200-10-7 RTCCB 200-10-7 10 200 7 RBCCB 400-10-7 RTCCB 400-10-7 10

25 400 11 RBCCB 200-35-11 RTCCB 200-35-1 35 200 11 RBCCB 400-35-11 RTCCB 400-35-11 35 400 11 RBCCB 200-50-11 RTCCB 200-50-1 50 200 11 RBCCB 400-50-11 RTCCB

400-95-13 RTCCB 400-95-13 95 400 13 Water main Pipe Bonds are used for bonding metallic water main pipes and copper tapes to earthing system.

Tape Width in mm RWP - 01 RWPA - 01 26 RWP - 03 RWPA - 03 38 Conductor Tape Material Copper / Aluminium Copper / Aluminium Rain Water Pipe Bond Tape Type

Tape Width in mm RRP - 01 RRPA - 01 26 RRP 03 RRPA 03 38 Perforated Tape Type Product Code Copper Alloy Aluminium Max. Pipe dia.

147 Circular Flexible Earth Braid Product Code Product Code Cross Section Area Length of Braid Grade of Copper used is ETP - Cu, having 99.9% purity. Customised Sizes and Length available as per the request. watermain Pipe Bond Tape Type Hole Diameter (A) Bare Tinned Sq.mm mm Amps RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB RBCCB RTCCB Water main Pipe Bonds are used for bonding metallic water main pipes and copper tapes to earthing system. They are used for bonding large diameter pipes and tape to earthing system. Product Code Copper Alloy Aluminium Max. Tape Width in mm RWP - 01 RWPA RWP - 03 RWPA Conductor Tape Material Copper / Aluminium Copper / Aluminium Rain Water Pipe Bond Tape Type Rain Water Pipe Bonds are used for bonding metallic rain water pipes and tapes to earthing system. Solid Tape Type Product Code Copper Alloy Aluminium Max. Tape Width in mm RRP - 01 RRPA RRP 03 RRPA Perforated Tape Type Product Code Copper Alloy Aluminium Max. Pipe dia. in mm RRP RRPA Conductor Tape Material Copper / Aluminium Copper / Aluminium Conductor Tape Material Copper / Aluminium For bonding to ducts and large dia. of pipe works. Length as per the customer requirement. Perforated Strip can be supplied separately in 50m Roll. 141

1. LIGHTNING PROTECTION 1.2.4. Additional Accessories Tower Earth Clamp Bonding for copper conductors onto steel surfaces.

with cement. Product Code Conductor Channel Range in Sq.

03 25-50 10 M10 RTB 04 RTBA 04 120-185 10 M12 RTB 05 RTBA 05 185-240 10 M12 TESTED * Copper Alloy B Bond Clamp Bonding

Tape Size in mm Bolt Size Conductor Tape Material RBB 01 RBBA 01 26 M10 Copper RBB 03 RBBA 03 38 M10 Copper TESTED *

Product Code Aluminium Pipe Dia. in Inch Conductor in Sq.mm RPC 101 RPCA 101 1/2-1 25-95 RPC 102 RPCA 102 1.

148 1. LIGHTNING PROTECTION Additional Accessories Tower Earth Clamp Bonding for copper conductors onto steel surfaces. The double plate design provides robust fixing in areas cladding may be installed or the entire surface may be covered with cement. Product Code Conductor Channel Range in Sq. Thickness in Bolt Size Copper Alloy Aluminium mm mm RTB 01 RTBA M10 RTB 02 RTBA M12 RTB 03 RTBA M10 RTB 04 RTBA M12 RTB 05 RTBA M12 TESTED * Copper Alloy B Bond Clamp Bonding for tape to steel surfaces. Product Code Aluminium Max. Tape Size in mm Bolt Size Conductor Tape Material RBB 01 RBBA M10 Copper RBB 03 RBBA M10 Copper TESTED * Copper Alloy Pipe Clamp (Type 1) Bonding for conductor to pipe. It provides earth continuity to pipelines. Product Code Aluminium Pipe Dia. in Inch Conductor in Sq.mm RPC 101 RPCA 101 1/ RPC 102 RPCA / RPC 103 RPCA /2-3.1/ RPC 104 RPCA RPC 105 RPCA RPC 106 RPCA RPC 107 RPCA RPC 108 RPCA * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012

Pipe Clamp (Type 2) Bonding for conductor to pipe. It provides earth continuity to pipelines.

mm Copper Alloy Aluminium RPC 01 RPCA 01 1/2-1 Up to 16 RPC 02 RPCA 02 1¼ 2 Up to 16 RPC 03 RPCA 03 2½ 4 Up to 16 Split

Unthreaded Clamp: Product Code Nominal Rod Copper Alloy Aluminium Dia. in mm RSBU 01 RSBUA 01 9.5 RSBU 02 RSBUA 02 12.

149 Pipe Clamp (Type 2) Bonding for conductor to pipe. It provides earth continuity to pipelines. Product Code Pipe Size in Inch Conductor Range in Sq. mm Copper Alloy Aluminium RPC 01 RPCA 01 1/2-1 Up to 16 RPC 02 RPCA 02 1¼ 2 Up to 16 RPC 03 RPCA 03 2½ 4 Up to 16 Split Connector Clamp Direct connection of stranded cables lugs to earth rods and most suitable for unthreaded / threaded rods. Unthreaded Clamp: Product Code Nominal Rod Copper Alloy Aluminium Dia. in mm RSBU 01 RSBUA RSBU 02 RSBUA RSBU 03 RSBUA RSBU 04 RSBUA RSBU 05 RSBUA Threaded Clamp: Product Code Earth Rod Size Copper Alloy Aluminium in UNC Thread RSBT 01 RSBTA 01 3/8 RSBT 02 RSBTA 02 1/2 RSBT 03 RSBTA 03 5/8 RSBT 04 RSBTA 04 3/4 RSBT 05 RSBTA

150

151 2 EARTHING PROTECTION

152 2. EARTHING PROTECTION 2.1. Earthing And Grounding Solutions Copper Bonded Earth Rod & Accessories Product Code (254 microns) Externally Threaded Protective earthing of commercial and industrial buildings by dispersing the lightning flashes and fault currents of distribution to the earth. Shank dia.mm Earth Rod Size in UNC Thread Rod Length in mm RET / RET / RET / # RET / # RET / RET / RET / RET / # RET / # RET / RET / RET / RET / # RET / # RET / For Copper plating thickness <254 microns. (30 microns, 100 microns, 120 microns) etc... Add suffix C at end of part code. Brass Product Code Driving Stud: The driving stud is used as the impact bearing head when deep driving of earth electrode is required. Earth Rod Product Code Size in UNC Thread RID / 8" RID / 4" RID /16 Coupler: Coupler used to combine two / more earth rods. Al.Bronze Earth Rod Size in UNC Thread RECBR 01 # RECB 01 9/16 RECBR 02 # RECB 02 5 / 8" RECBR 03 # RECB 03 3/4" # TESTED * UnThreaded Protective earthing of commercial and industrial buildings by dispersing the lightning flashes and fault currents of distribution to the earth. Product Code (254 microns) Earth Rod dia. Rod Length in mm REU REU REU # REU # REU REU REU REU # REU # REU REU REU REU # REU # REU For Copper plating thickness <254 microns. (30 microns, 100 microns, 120 microns) etc... Add suffix C at end of part code. Driving Head: The driving stud is used as the impact bearing head when deep driving of earth electrode is required. Product Code Earth Rod Size in UNC Thread RDH RDH RDH Coupler: Product Code Brass Al.Bronze Coupler used to combine two / more earth rods. Earth Rod Size in UNC Thread REBU 01 RECU REBU 02 RECU REBU 03 RECU # TESTED * * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012 Earth Electrodes available in Stainless Steel (SS) & Hot Dip Galvanized Iron Rod.

2.1.2. Solid Copper Earth Rod & Accessories externally Threaded Product Code Solid Copper Earth rods used in protective earthing of commercial and industrial buildings by dispersing the lightning

153 Solid Copper Earth Rod & Accessories externally Threaded Product Code Solid Copper Earth rods used in protective earthing of commercial and industrial buildings by dispersing the lightning flashes and fault currents of distribution to the earth. Earth Rod Size in UNC Thread Shank Dia. in mm RES-01 9/ RES-02 9/ RES-03 9/ RES-04 9/ RES-05 9/ RES-06 5/ RES-07 5/ RES-08 5/ RES-09 5/ RES-10 5/ RES-11 5/ RES-12 5/ RES-13 5/ RES-14 5/ RES-15 3/ RES-16 3/ RES-17 3/ RES-18 3/ RES-19 3/ Representative products tested for IEC :2012 Grade of Copper used is ETP - Cu, having 99.9% purity. Internally Threaded Length in mm Solid Copper Earth rods used in protective earthing of commercial and industrial buildings by dispersing the lightning flashes and fault currents of distribution to the earth. Product Code Thread Dia. Shank Dia. in mm Length in mm RIS-01 M RIS-07 M RIS-02 M RIS-03 M RIS-08 M RIS-04 M RIS-09 M RIS-05 M RIS-06 M RIS-10 M RIS-11 M RIS-12 M RIS-13 M RIS-14 M RIS-15 M RIS-16 M RIS-17 M RIS-18 M RIS-19 M RIS-20 M Grade of Copper used is ETP - Cu, having 99.9% purity. The Earth Rods can be supplied with tinplating of 1µm. The tinplating is only for aesthetic reasons. The tinplating can be done by hot dipping or electro plating. Driving Stud: The driving stud is used as the impact bearing head when deep driving of earth electrode is required. Earth Rod Dia. Product Code UNC Thread IN mm RID / RID / RID / Coupler: Coupler used to combine two / more earth rods. Earth Rod Size Product Code in UNC Thread Brass Al. Bronze 9/16 RECBR 01 # RECB 01 5 / 8 RECBR 02 # RECB 02 3/4 RECBR 03 # RECB 03 TESTED * TESTED * # Driving Head: The driving stud is used as the impact bearing head when deep driving of earth electrode is required. Product Code Earth Rod Dia. Thread Size RDS M10 RDS M12 RDS M10 RDS M12 Coupling Dowell: Coupler dowell used to combine two / more earth rods. Product Code Earth Rod Dia. RIC RIC RIC RIC Driving Tip: Driving Tip is used as the bottom of the earth rod. Product Code Earth Rod Dia. RIT RIT RIT RIT * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012 Earth Electrodes available in Stainless Steel (SS) & Hot Dip Galvanized Iron Rod.

2. EARTHING PROTECTION 2.2. Clamps & Bonds Rod to Tape Clamp (Type A) Rod to Cable Clamp is used for providing a secure connection between the down

U-Bolt : Single Plate Type For Horizontal Flat Tape (Type E ) U-bolt Clamps- Single Plate Type is used for providing a secure connection between

Tape In mm RCA - 01 RCAA - 01 1/2 26 x 12 RCA - 02 RCAA - 02 5/8 26 x 12 RCA - 03 RCAA - 03 3/4 26 x 10 RCA - 04 RCAA - 04 5/8 30 x 2 RCA - 05 RCAA

RCAA - 10 5/8 26 x 18 RCA - 11 RCAA - 11 1 26 x 10 TESTED * Rod to Cable Clamp (Type G) Rod to Cable Clamp is used for providing a secure

RUEA - 02 3/4" 37 RUE - 03 RUEA - 03 1" 37 RUE - 04 RUEA - 04 1.

Cable Type GUV is used for providing a secure connection between the down conductor vertical stranded cable and the earth rod.

mm RCG - 01 RCGA - 01 3/8" 6-35 RCG - 02 RCGA - 02 1/2" 16-50 RCG - 03 RCGA - 03 5/8" 16-70 RCG - 04 RCGA - 04 3/4" 16-95 RCG - 05 RCGA - 05 1"

154 2. EARTHING PROTECTION 2.2. Clamps & Bonds Rod to Tape Clamp (Type A) Rod to Cable Clamp is used for providing a secure connection between the down conductor cable and the earth rod. U-Bolt : Single Plate Type For Horizontal Flat Tape (Type E ) U-bolt Clamps- Single Plate Type is used for providing a secure connection between the horizontal tape and the earth rod. Product Code Copper Alloy Aluminium Earth Rod Size in UNC Thread Max. Tape In mm RCA - 01 RCAA /2 26 x 12 RCA - 02 RCAA /8 26 x 12 RCA - 03 RCAA /4 26 x 10 RCA - 04 RCAA /8 30 x 2 RCA - 05 RCAA /4 30 x 2 RCA - 06 RCAA /8 40 x 12 RCA - 07 RCAA /8 51 x 8 RCA - 08 RCAA /4 51 x 12 RCA - 09 RCAA /2 26 x 20 RCA - 10 RCAA /8 26 x 18 RCA - 11 RCAA x 10 TESTED * Rod to Cable Clamp (Type G) Rod to Cable Clamp is used for providing a secure connection between the down conductor cable and the earth rod. Product Code Copper Alloy Aluminium Earth Rod Size in UNC Thread Hole Centre In mm RUE - 01 RUEA /8" 37 RUE - 02 RUEA /4" 37 RUE - 03 RUEA " 37 RUE - 04 RUEA /2" 54 RUE - 05 RUEA " 64 U-Bolt : Double Plate Type for Vertical Stranded Cable Type U-bolt Clamps- Double Plate Type for Vertical Stranded Cable Type GUV is used for providing a secure connection between the down conductor vertical stranded cable and the earth rod. Product Code Copper Alloy Aluminium Earth Rod Size in UNC Thread Cross Section in Sq. mm RCG - 01 RCGA /8" 6-35 RCG - 02 RCGA /2" RCG - 03 RCGA /8" RCG - 04 RCGA /4" RCG - 05 RCGA " RCG - 06 RCGA /2" Product Code Copper Alloy Aluminium Earth Rod Size in UNC Thread Conductor Range in Sq. mm RUC - 01 RUCA /8" RUC - 02 RUCA /8" RUC - 03 RUCA /4" RUC - 04 RUCA /4" RUC - 05 RUCA " RUC - 06 RUCA " TESTED * TESTED * * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012

U-Bolt : Double Plate Type Vertical Flat Tape (Type E ) U-bolt Clamps-

vertical tape and the steel reinforcement bar.

in mm RUD - 01 RUDA - 01 5/8" 25 x 3 RUD - 02 RUDA - 02 3/4" 25 x 3 RUD - 03

1/2" 25 x 3 RUD - 05 RUDA - 05 2" 25 x 3 Rebar Clamps Rebar Clamp is used

reinforcing bar, steam pipes, handrails etc.

mm RREC - 01 RRECA - 01 8 8-18 RREC - 02 RRECA - 02 8 8-38 Split Bolt Split

Material : Brass Product Code Main Conductor (A) In Sq.

155 U-Bolt : Double Plate Type Vertical Flat Tape (Type E ) U-bolt Clamps- Double Plate Type is used for providing a secure connection between the vertical tape and the steel reinforcement bar. Copper Alloy Product Code Aluminium Earth Rod Size in UNC Thread Tape Size in mm RUD - 01 RUDA /8" 25 x 3 RUD - 02 RUDA /4" 25 x 3 RUD - 03 RUDA " 25 x 3 RUD - 04 RUDA /2" 25 x 3 RUD - 05 RUDA " 25 x 3 Rebar Clamps Rebar Clamp is used for providing a secure connection between the down conductor cable and reinforcing bar, steam pipes, handrails etc. Copper Alloy Product Code Aluminium Conductor Dia. mm Rebar Dia. mm RREC - 01 RRECA RREC - 02 RRECA Split Bolt Split Bolt Connector are copper-to-copper connections. Material : Brass Product Code Main Conductor (A) In Sq.mm Tap Conductor (B) In Sq.mm RSBC RSBC RSBC RSBC RSBC RSBC RSBC RSBC RSBC RSBC RSBC

ETP Grade Copper Product Code Stainless Steel (SS 316L) Lattice Size in mm No.

x 5 10 REL - 04 RELS - 04 600 x 600 x 2 10 REL - 05 RELS - 05 600 x 600 x 3 10 REL - 06 RELS - 06 600 x 600 x

10 REL - 10 RELS - 10 1000 x 1000 x 2 12 REL - 11 RELS - 11 1000 x 1000 x 3 12 REL - 12 RELS - 12 1000 x 1000

Customized sizes can be available as per the request. 2.4.

156 2. EARTHING PROTECTION 2.3. Earth Lattice Earth Lattice used, where touch and step potential could cause a problem. ETP Grade Copper Product Code Stainless Steel (SS 316L) Lattice Size in mm No. of Strips REL - 01 RELS x 500 x 2 10 REL - 02 RELS x 500 x 3 10 REL - 03 RELS x 500 x 5 10 REL - 04 RELS x 600 x 2 10 REL - 05 RELS x 600 x 3 10 REL - 06 RELS x 600 x 5 10 REL - 07 RELS x 900 x 2 10 REL - 08 RELS x 900 x 3 10 REL - 09 RELS x 900 x 5 10 REL - 10 RELS x 1000 x 2 12 REL - 11 RELS x 1000 x 3 12 REL - 12 RELS x 1000 x 5 12 ETP Grade Copper Stainless Steel (SS 316L) Note : Tape size will be (25x3). Customized sizes can be available as per the request Solid Earth Plate Solid Earth Plate is ideally suitable where soil conditions are very corrosive, such as soil with high salt and moisture content. ETP Grade Copper Product Code Stainless Steel (SS 316L) Plate Size in mm REP - 01 REPS x 500 x 1.5 REP - 02 REPS x 500 x 3 REP - 03 REPS x 600 x 1.5 REP - 04 REPS x 600 x 3 REP - 05 REPS x 900 x 1.5 REP - 06 REPS x 900 x 3 REP - 07 REPS x 1000 x 1.5 REP - 08 REPS x 1000 x 3 ETP Grade COPPER Stainless Steel (SS 316L)

2.5. Earth Inspection Housing Pits 2.5.1.

for corrosion and regular maintenance, to ensure the safety of personnel and

earth by a lightning protection system. 2.

and chemically resistant polymer with either polymer or concrete lid to suit

Product Code Dimensions in mm Rated Load Kg RIP - 33 325 (L) x 325 (W) x 190

) x 1560 (Depth) 5000 kg Representative products tested for IEC 62561-2:2012 2.

electrode backfill to reduce soil resistivity.

time and to absorb moisture from the surrounding

rain fall) Product Code RBM - 33 Description Bentonite Moisture Retaining Clay

157 2.5. Earth Inspection Housing Pits Concrete Inspection Pit This facilitates periodic inspection of the connection for corrosion and regular maintenance, to ensure the safety of personnel and equipment from earth fault currents and the high currents injected into the earth by a lightning protection system Light weight Inspection Pit Manufactured from high-performance, UV stable and chemically resistant polymer with either polymer or concrete lid to suit the application. Product Code Dimensions in mm Rated Load Kg RIP (L) x 325 (W) x 190 (D) 3500 Product Code Dimension in mm Rated Load Kg REP (Dia.) x 1560 (Depth) 5000 kg Representative products tested for IEC : Earth Enhancing Compound This Earth enhancing compound used as an earth electrode backfill to reduce soil resistivity. The clay is a sodium activated montmorillonite, which when mixed with water swells to many times its dry volume. It has the ability to hold its moisture content for a considerable period of time and to absorb moisture from the surrounding soil. (e.g. rain fall) Product Code RBM - 33 Description Bentonite Moisture Retaining Clay 2.7. Inspection Housing Earth Bar These earth bars fit into the slots provided in the concrete inspection housing and are used when multiple connections to the earth rod are required. Product Code Hole Dia. in mm No of Holes Application RIH Refer product RIP-33 RIH Refer product RIP-33 RIH Refer product REP-33 RIH Refer product REP-33 Cross Section : Earth bar Cross Section (30 x 6) mm 151

158 Additional Accessories Description Disconnecting Link EARTHING PROTECTION Earth Bar With Disconnecting Link Disconnecting Link / Test Link Part Code Standoff Insulators Total Length Total Width Total Height RDL mm 90mm 90mm Standoff Insulators combine high mechanical strength with high arc resistance and dielectric properties at elevated temperatures and humidity. Material: DMC (Dough Moulding Compound). Dimensions Product Code Nominal Rt Rb TL Height (H) Voltage Ø mm Ø mm Ø mm mm (AC / DC) RH 1045 (M10) / 1200 RH 1050 (M10) / 1500 Insert: Brass and Mild Steel. TL: Effective Length Earth Bar Earth Bar with Single Disconnecting Link Description Total Length in mm Total Width in mm Total Height in mm Part No. 6 way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB-1-30 Earth Bar with Twin Disconnecting Link Description Total Length in mm Total Width in mm Total Height in mm Part No. 6 way RREB-6 8 way RREB-8 10 way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB-30 Grade of Copper used is ETP - Cu, having 99.9% purity. Earth Bar cross section (50 X 6)mm. The Earth bar can be supplied with tinplating. For Tinned Earth Bar add suffix T part code. Fasterners: Fasteners for earthing components are selected from recommended standard BS 7430:2011. Description Total Length in mm Total Width in mm Total Height in mm Part No. 6 way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB way RREB

2.9. Test Link Oblong Test Clamp Provides an effective low resistance connection and disconnection

Material: Available High Strength Copper Alloy Test Clamp Provides an effective low resistance

Product Code Conductor Size in mm Material ROC 01 26 x 8 Copper Alloy ROC 02 38 x 6 Copper Alloy ROC 03

RRCT 02 RRCTA 02 50 RRCT 03 RRCTA 03 70 RRCT 04 RRCTA 04 95 TESTED * TESTED * earth Points Direct

The earth points enable connection to internal rebar arrangements via mechanical clamps as per BS EN

Material: Available High Strength Copper Alloy Product Code Material Conductor Size in mm 1 HOLE RBP 01

159 2.9. Test Link Oblong Test Clamp Provides an effective low resistance connection and disconnection between overlapping tape / strip conductors. Material: Available High Strength Copper Alloy Test Clamp Provides an effective low resistance connection and disconnection between overlapping conductors. Product Code Conductor Size in mm Material ROC x 8 Copper Alloy ROC x 6 Copper Alloy ROC x 10 Copper Alloy Copper Alloy Product Code Aluminium Conductor Size in Sq mm RRCT 01 RRCTA RRCT 02 RRCTA RRCT 03 RRCTA RRCT 04 RRCTA TESTED * TESTED * earth Points Direct connection to earth conductors or down conductors. The earth points enable connection to internal rebar arrangements via mechanical clamps as per BS EN 1982:2009 & BS Material: Available High Strength Copper Alloy Product Code Material Conductor Size in mm 1 HOLE RBP 01 Copper Alloy M8 RBP 02 Copper Alloy M10 RBP 03 Copper Alloy M12 RBP 04 Copper Alloy M16 2 Hole RBP 05 Copper Alloy M8 RBP 06 Copper Alloy M10 4 Hole RBP 07 Copper Alloy M8 RBP 08 Copper Alloy M10 Refer Exothermic Welding... Page no.: 35 1 HOLE 2 HOLE 4 HOLE TESTED * 153 * Representative products tested for Class H - BS EN : 2009 / BS : 2009 / IEC :2012

160 2.10. Crimp Connectors Material: C-Shape Connectors C- Shape Compression connector for making Run (conductor) and Tap off (conductor) joining two parallel running conductors in above and underground applications. Provides maximum conductivity and reduces the possibility of corrosion. Suitable for all types of weather conditions / Non-hazardous installation. Product Code RUN mm² TAP mm² RCC RCC RCC RCC RCC RCC RCC RCC RCC RCC RCC RCC Material: Product Code 3-Shape Connectors RUN mm² High Conductivity Copper 3- Shape Compression connector for making Run (conductor) and Tap off (conductor) joining two parallel running conductors in above and underground applications. Provides maximum conductivity and reduces the possibility of corrosion. Suitable for all types of weather conditions / Non-hazardous installation. High Conductivity Copper TAP mm² RCC RCC RCC ww70 RCC RCC RCC RCC RCC RCC RCC RCC RCC Material: High Conductivity Copper RUN TAP Product * Ground Ro Code mm² mm² Dia. in mm RCC RCC RCC RCC RCC RCC RCC RCC Product Code 6-Shape Connectors 6 - Shape Compression connector making Run (conductor / Rod) and Tap off (conductor) for direct burial in earth or concrete. Provides maximum conductivity and reduces the possibility of corrosion. Suitable for all types of weather conditions / Non-hazardous installation. *Note: Suitable for ground Rod of copper, copper clad steel. Material: 8-Shape Connectors 8 - Shape Compression connector for making Run (Rod) and Tap off (conductor) jointing ground rod to conductor in burial earth or concrete. Provides maximum conductivity and reduces the possibility of corrosion. Suitable for all types of weather conditions / Nonhazardous installationtallation. RUN mm² High Conductivity Copper TAP * Ground Rod Dia. in mm 12.7 RCC RCC RCC RCC RCC RCC RCC RCC RCC RCC RCC *Note: Suitable for ground Rod of copper, copper clad steel. 154

161 3 EXOTHERMIC WELDING

162 3.1. Introduction The exothermic welding process is a simple, efficient method of permanently bonding of copper to copper or copper to steel. Exothermic welded joint carries more Tensile strength than mechanical connections, can be quality controlled simply by visual inspection. The Exothermic connection provides per-manent conductivity over the whole of the section due to molecular bonding between the metal surfaces. This system is very field friendly since it is light and portable and requires no outside power. Mould: Each Arrestek graphite mould produces a unique type of joint. Weld Powder: Produce high quality electrical connections between different metals (Copper to Copper / Copper to Steel). Ignition Powder: Ignition Powder is used to provide initial flame to the weld powder. It is sprinkled on the top of weld powder. Steel Retaining Disc: The disc acts as timing device to allow the welding powder to heat to proper temperature. Steel Disc is designed to contain the exothermic reaction to the upper crucible of a mold until the reaction is complete and ready to Welding. Flint Gun / Igniter: Used to ignite & initiate in exothermic Reaction. Hand Gloves: Used to provide safety high temperature resistant gloves while working on the exothermic reaction. Handle Clamp: To clamp the two/three part mould together (or) clamping the mould to the surface to which a connection is to be made. Mould Brush: Used for cleaning the scrap on mould after weld joints are completed

3.2. Installation Guidelines: The Arrestek exothermic welding process is a simple, self-contained method of forming high quality electrical connections.

163 3.2. Installation Guidelines: The Arrestek exothermic welding process is a simple, self-contained method of forming high quality electrical connections. The compact process requires no external power or heat source making it completely portable. Connections are made inside a semi-permanent graphite mould using the high temperature reaction of powdered copper oxide and aluminium. This is how it works: WELD CONNECTION The Mould (1) features a Crucible (2), a Tap Hole (3) and a Weld Cavity (4). The conductors (5) and (6) to be joined are located in the weld cavity as shown, and the mould is closed. A steel Retaining Disc (7) is located in the bottom of the crucible to retain the Weld Powder (8) and Ignition Powder (9) which are poured in on top. Ignited with a spark gun, the starting powder sets off an exothermic reaction in the weld powder, reducing it to molten copper alloy. This instantaneously melts the retaining disc, and flows down the tap hole, to the weld cavity, where it partially melts the conductors, before cooling to leave a fusion weld of great mechanical strength and electrical integrity. The majority of Arrestek weld connections have at least twice the cross sectional area of the conductors being joined, and an equivalent or greater current carrying capacity. WELD OUTPUT Because the connection is a fusion of high conductivity, high copper content alloy, it will withstand repeated fault currents, and will not loosen in the way that mechanical connectors can. Corrosion resistance too, is exceptional, due to the alloy s very high copper content (in excess of 90%). 157

164 3.3. Weld Mould Components Bar (Tape) To Bar (Tape)* Type - 1 Mould A A / B mm x mm mm x mm 20 x 2 20 x 2 RBB x 3 25 x 3 30 x 4 40 x 3 30 x 4 40 x 3 A B 40 x 4 40 x 4 50 x 3 50 x 3 50 x 5 50 x 6 50 x 5 50 x 6 RBB 7 A 60 x 6 60 x 6 80 x 5 80 x 5 80 x 6 80 x 6 80 x 8 80 x x x x x 10 RBB 14 B A STRANDED CABLE TO STRANDED CABLE* TYPE - 2 MOULD A Sq. mm B Sq. mm A A RCC 7 B RCC 6 B A A RCC 11 RCC 4 RCC 2 B B A B * Representative sizes shown in here. Other sizes are also available on request. * Ordering info. should include 1. Type of Mould, 2. Type of joint 3. Cross section reference (A&B)

3.3.3. STRANDED CABLE TO STRANDED CABLE*

mm 10 16 25 35 50 70 95 120 150 185 240 300

: 29 Material: BS EN 1982: 2008 B A A 3.3.4.

SURFACE BONDING* TYPE - 4 MOULD A mm x mm

50 x 5 50 x 6 60 x 6 80 x 5 80 x 6 80 x 8

mm 10 16 25 35 50 70 95 120 150 185 240 A

165 STRANDED CABLE TO STRANDED CABLE* TYPE - 3 MOULD A Sq. mm B Sq. mm RCC 1 Refer Earth Point Details Page no.: 29 Material: BS EN 1982: 2008 B A A Bar (TAPE) / STRANDED CABLE TO STEEL SURFACE BONDING* TYPE - 4 MOULD A mm x mm 20 x 2 25 x 3 30 x 4 40 x 3 40 x 4 50 x 3 50 x 5 50 x 6 60 x 6 80 x 5 80 x 6 80 x x x 10 A Sq. mm A RCS 2 RCS 3 A RBS 2 RBS 1 A A * Representative sizes shown in here. Other sizes are also available on request. * Ordering info. should include 1. Type of Mould 2. Type of joint 3. Cross section reference (A&B) 159

x 3 25 35 50 70 B A B 50 x 5 95 50 x 6 120 RCB

A B 120 160 * Representative sizes shown in

166 A Bar (TAPE) TO STRANDED CABLE* TYPE - 5 MOULD RCB 5 RCB 1 A B mm x mm Sq. mm 20 x x x 4 40 x 3 40 x 4 50 x B A B 50 x x RCB 4 60 x x x x x x 10 A B STRANDED CABLE TO rebar bonding* TYPE - 6 MOULD RCRE 3 RCRE 2 A mm Φ B Sq.mm B mm Φ B mmφ A A B * Representative sizes shown in here. Other sizes are also available on request. * Ordering info. should include 1. Type of Mould 2. Type of joint 3. Cross section reference (A&B)

3.3.7 Bar (TAPE) / STRANDED CABLE TO EARTH

12.7 14.2 17.2 B Inches Φ 1/2 5/8 3/4 C Sq.

mm x mm 20 x 3 25 x 3 30 x 4 40 x 3 40 x 4 50 x

RBR 1 RBR 7 A/B C C A/B 161 * Representative

Other sizes are also available on request.

167 3.3.7 Bar (TAPE) / STRANDED CABLE TO EARTH ELECTROD BONDING* TYPE - 7 MOULD RCR 24 A mm Φ B Inches Φ 1/2 5/8 3/4 C Sq.mm mmφ C mm x mm 20 x 3 25 x 3 30 x 4 40 x 3 40 x 4 50 x 3 50 x 5 50 x 6 50 x 8 C A/B RCR 3 C C A B A/B RBR 1 RBR 7 A/B C C A/B 161 * Representative sizes shown in here. Other sizes are also available on request. * Ordering info. should include 1. Type of Mould 2. Type of joint 3. Cross section reference (A&B)

3.4. Accessories 3.4.1. HANDLE CLAMPS Two-part moulds Two-part moulds HCRRL-4 HCRRL-5 HCPK4 3.4.2.

Welding Powder 15grams. Exo-thermic Welding Powder 25grams. Exo-thermic Welding Powder 32grams. Exo-thermic Welding Powder 45grams.

Exo-thermic Welding Powder 200grams. Exo-thermic Welding Powder 250grams. Note: Ignition powder and steel disc provided as part of weld powder. 3.

168 3.4. Accessories HANDLE CLAMPS Two-part moulds Two-part moulds HCRRL-4 HCRRL-5 HCPK EXO-THERMIC WELD POWDER Part No RWP 015 RWP 025 RWP 032 RWP 045 RWP 065 RWP 090 RWP 115 RWP 150 RWP 200 RWP 250 Raychem RPG Item Description Exo-thermic Welding Powder 15grams. Exo-thermic Welding Powder 25grams. Exo-thermic Welding Powder 32grams. Exo-thermic Welding Powder 45grams. Exo-thermic Welding Powder 65grams. Exo-thermic Welding Powder 90grams. Exo-thermic Welding Powder 115grams. Exo-thermic Welding Powder 150grams. Exo-thermic Welding Powder 200grams. Exo-thermic Welding Powder 250grams. Note: Ignition powder and steel disc provided as part of weld powder OTHER miscellaneous ACCESSORIES Part No RFG-01 RMCB-01 RWCCB-01 RFCB-01 RSRS-01+D13 RHG-01 Raychem RPG Item Description Flint Gun Mould Cleaning Brush Weld Cavity cleaning brush File Card Brush Slag remover scrapper Hand Gloves

169 ADDITIONAL PRODUCT AVAILABLE 1. Active System: Early Streamer Emission (ESE) Air terminal: With Galvanized Iron (GI) Pipe Support. The Early Streamer Emission (ESE) air terminals are Active Lightning Protection System (LPS). The Active air terminal follows the relevant standards as per NFC , UNE or similar. These do not required any external power supply. 2. Lightning Stroke / Flash Counter. i. Option 1: It counts the total Lightning Strike and displays in Analogue / Digital format. Note:- Manual intervention required. Installation in multiple locations for helps in easy maintenance and better results. ii. Option 2: It counts the Lightning Strike and shows in Analogue format. It sends an and SMS to the registered Computer and Mobile Application through the Transmitter. Note:- Quantity of the Flash Counter depends on the Client Requirement i.e. the number of people receiving the information. Each transmitter sends information to 1 registered person via SMS and respectively. 3. Surge Protection Devises (SPD s). Surge Protection Devices (SPD s) protects the internal distribution boards / equipment against transient induced over voltage / current (Indirect lightning). Distribution SPD: Class I, Class I + II (B+C), Class II, Class III. Telecomm & Data SPD. 4. Isolating Spark Gap (ISG) / Transient Earth Clamp. Isolating spark gaps are installations above ground or underground which are useful to indirectly earth and connect functionally isolated parts of installations which are under lightning conditions. Isolating spark gaps provide galvanic isolation of electrically conducting parts of an installation that must not be connected to each other. 5. Earth Electrodes with Alternate Materials: 5.1 Stainless Steel Earth Rod. 5.2 Galvanized Iron (GI) Earth Rod. Along with the standard catalogue offering of Copper Bonded Earth Rods and Solid Copper Earth Rods, we may source SS Earth Rod and Galvanized Iron Earth Rod as well on project basis requirements. 163

170

171

172 ELECTRICAL INSULATING MATT How Do Electrical Insulation Mats Work? Electrical Insulation mats are made of rubber. Rubber, due to its properties of resistivity, is used in many applications throughout industry to insulate and protect; it is an obvious choice for electrical safety matting and is tested vigorously to ensure the level of protection is met. Rubber is a natural dielectric material and will therefore inhibit the flow of electric charge as a result of its molecular structure preventing the free flow of electrons. The dielectric and electrically resistant properties of rubber make it an ideal insulator. This when combined with the flexibility and cushioning nature of the material, makes it a perfect choice for electrical safety matting. Maintaining the insulating properties of the Rubber is intrinsically linked tothe construction of the compound. Any additives (dyes, fillers, preservatives and curatives) can all affect the electrical resistance, hence the need for strict quality control standards to be applied throughout manufacture to maintain the insulation performance. KAMFET Electrical Insulation Mats KAMFET Electrical Insulation Mats are high voltage rubber mats, they confirm to IEC and are manufactured using high quality elastomer rubber in order to provide complete protection against electric shock due to earth faults. KAMFET Electrical Insulation Mats are suitable for use in outdoor and indoor applications and are generally placed in front of electrical panels, switch gears & high voltage equipments in order to create a safe working environment for the operators/users. The KAMFET Electrical Insulation mat, insulates the worker from the ground to avoid him being crossed by electrical current in case of direct contact or pace voltage. The choice of the class must be determined according to the maximal nominal voltage of the network. The Marking colour is made according to the colour coding of the IEC 61111, Matting confirms the following specifications required by IEC 61111: Puncture resistance test Dielectric test Ageging test Flame retardance test Acid resistance test Oil resistance test Mat Specifications Material: Rubber Temp Range:-40o c to +70o c Colour available in black and dark grey Mat Features Can withstand 10 KV to 50 KV Suitable for both AC & DC installation Electrical mat is hard wearing, non-slip and can be easily clean or washed with a mild detergent Anti-fatigue nature, comfort feet while standing for prolonged period Matting is packed in 10 meters rolls to avoid joints, however cut lengths are also supplied Conformity with IEC requirements Every 1 meter is marked with class & working voltage Electrically tested for each meter Which product should I choose? There is now only one industry standard for electrical safety matting in European Union. This harmonisation means only the IEC EN 61111:2009 live working- electrical insulating matting is correct under CENELEC regulation. 166

173 class 0 X indicates the colour of the Mat, Kindly replace X with G for dark grey colour and B for black colour while ordering. Working Voltage : 1000 V AC Proof Voltage : 5000 V AC Withstand Voltage : V AC FINISH : Fabric Print PRODUCT CODE SIZE ES0FI X X 1 0.6M X 1M ES0FI X X 5 0.6M X 5M ES0FI X X M X 10M ES0FI X - 1 X 1 1M X 1M ES0FI X - 1 X 5 1M X 5M ES0FI X - 1 X 10 1M X 10M ES0FI X X 1 1.2M X 1M ES0FI X X 5 1.2M X 5M ES0FI X X M X 10M class 1 FINISH : Corugated PRODUCT CODE SIZE ES1FI X X 1 0.6M X 1M ES1FI X X 5 0.6M X 5M ES1FI X X M X 10M ES1FI X - 1 X 1 1M X 1M ES1FI X - 1 X 5 1M X 5M ES1FI X - 1 X 10 1M X 10M ES1FI X X 1 1.2M X 1M ES1FI X X 5 1.2M X 5M ES1FI X X M X 10M Working Voltage : 7500 V AC Proof Voltage : V AC Withstand Voltage : V AC X indicates the colour of the Mat, Kindly replace X with G for dark grey colour and B for black colour while ordering. class 2 X indicates the colour of the Mat, Kindly replace X with G for dark grey colour and B for black colour while ordering. Working Voltage : V AC Proof Voltage : V AC Withstand Voltage : V AC FINISH : Corugated PRODUCT CODE SIZE ES2RI X X 1 0.6M X 1M ES2RI X X 5 0.6M X 5M ES2RI X X M X 10M ES2RI X - 1 X 1 1M X 1M ES2RI X - 1 X 5 1M X 5M ES2RI X - 1 X 10 1M X 10M ES2RI X X 1 1.2M X 1M ES2RI X X 5 1.2M X 5M ES2RI X X M X 10M FINISH : Fabric Print PRODUCT CODE SIZE ES2FI X X 1 0.6M X 1M ES2FI X X 5 0.6M X 5M ES2FI X X M X 10M ES2FI X - 1 X 1 1M X 1M ES2FI X - 1 X 5 1M X 5M ES2FI X -1 X 10 1M X 10M ES2FI X -1.2 X 1 1.2M X 1M ES2FI X -1.2 X 5 1.2M X 5M ES2FI X -1.2 X M X 10M 167

174 class 3 Working Voltage Proof Voltage : V AC : V AC Withstand Voltage : V AC X indicates the colour of the Mat, Kindly replace X with G for dark grey colour and B for black colour while ordering. FINISH : Corugated PRODUCT CODE SIZE ES3RI X X 1 0.6M X 1M ES3RI X X 5 0.6M X 5M ES3RI X X M X 10M ES3RI X - 1 X 1 1M X 1M ES3RI X - 1 X 5 1M X 5M ES3RI X - 1 X 10 1M X 10M ES3RI X X 1 1.2M X 1M ES3RI X X 5 1.2M X 5M ES3RI X X M X 10M FINISH : Fabric Print PRODUCT CODE SIZE ES3FI X X 1 0.6M X 1M ES3FI X X 5 0.6M X 5M ES3FI X X M X 10M ES3FI X - 1 X 1 1M X 1M ES3FI X - 1 X 5 1M X 5M ES3FI X -1 X 10 1M X 10M ES3FI X -1.2 X 1 1.2M X 1M ES3FI X -1.2 X 5 1.2M X 5M ES3FI X -1.2 X M X 10M class 4 Working Voltage Proof Voltage : V AC : V AC Withstand Voltage : V AC X indicates the colour of the Mat, Kindly replace X with G for dark grey colour and B for black colour while ordering. FINISH : Corugated PRODUCT CODE SIZE ES4RI X X 1 0.6M X 1M ES4RI X X 5 0.6M X 5M ES4RI X X M X 10M ES4RI X - 1 X 1 1M X 1M ES4RI X - 1 X 5 1M X 5M ES4RI X - 1 X 10 1M X 10M ES4RI X X 1 1.2M X 1M ES4RI X X 5 1.2M X 5M ES4RI X X M X 10M FINISH : Fabric Print PRODUCT CODE SIZE ES4FI X X 1 0.6M X 1M ES4FI X X 5 0.6M X 5M ES4FI X X M X 10M ES4FI X - 1 X 1 1M X 1M ES4FI X - 1 X 5 1M X 5M ES4FI X -1 X 10 1M X 10M ES4FI X -1.2 X 1 1.2M X 1M ES4FI X -1.2 X 5 1.2M X 5M ES4FI X -1.2 X M X 10M ACCESSORIES : Carrying Bags For Mat PRODUCT CODE ESCB1-700X110 ESCB2-1100X110 DESCRIPTION Carrying Bag for 600 mm wide mat Carrying Bag for 1000 mm wide mat 168

IEC 61111:2009 The CENELEC (European Committee for Electrotechnical Standardization) has been harmonising European safety products for a number of years, and the IEC (International Electrotechnical

Each meter of matting is colour-coded on the reverse to highlight what level of protection it offers. CLASSIFICATION The following division is based on threshold level of electric current resistance.

175 IEC 61111:2009 The CENELEC (European Committee for Electrotechnical Standardization) has been harmonising European safety products for a number of years, and the IEC (International Electrotechnical Commission) drew up an electrical safety matting standard in The IEC standard categorises product by working voltage, and allocates a class of protection against these. Each meter of matting is colour-coded on the reverse to highlight what level of protection it offers. CLASSIFICATION The following division is based on threshold level of electric current resistance. Classification Working Voltage Prof Voltage Withstand Voltage Class VAC 5000 VAC VAC Class VAC VAC VAC Class VAC VAC VAC Class VAC VAC VAC Class VAC VAC VAC 169

electiclal insulating gloves Raychem RPG make KAMFET range of Natural Latex Electrical Insulating Gloves protect the people working on live voltages or working in the proximity of electrical

Its ergonomic design provides comfort to the wearer for longer time wearing and its thickness ensures the dexterity.

176 electiclal insulating gloves Raychem RPG make KAMFET range of Natural Latex Electrical Insulating Gloves protect the people working on live voltages or working in the proximity of electrical installations from electrical shocks. Our gloves can be used for a wide range of voltages from 500 V to V and are compliant with EN60903:2003, IEC60903:2014 and CE category III. Its ergonomic design provides comfort to the wearer for longer time wearing and its thickness ensures the dexterity. For mechanical protection from cut and abrasion, the latex gloves must be used along with leather over glove. LATEX GLOVES Product Class Length (cm) Category Size Packaging Code Colour KL-AXY 00 28/36 AZC Beige KL-BXY 0 28/36 AZC Red KL-CXY 1 36/41 RC White KL-DXY 2 36/41 RC Yellow KL-EXY 3 36/41 RC Green KL-FXY 4 41 RC Orange MECHANICAL GLOVES Product Class Length (cm) Category Size Packaging Code Colour KM-AXY RC Beige KM-BXY 0 36 RC Red KM-CXY 1 36 RC White KM-DXY 2 36 RC Yellow KM-EXY 3 36 RC Green KLM-FXY 4 41 RC Orange *Obtaining the category authorises an additional of 0.6mm Signification of category letters : A : Acid - Z : Ozone - H : Oil - C : Very low temperature - R : A +Z+H Electrical Overgloves : KAMFET electrical overgloves are made from cow leather and split leather The gloves confirm to CE, EN , EN 420 These gloves are used as an additional protection for latex electrical gloves They protect the latex electrical gloves from cuts, abrasion and tears The gloves come with a velcro adjustment strap which ensures proper fitting of the overgloves Product Code To be used with Size Length Colour ESOLV Class 00 & 0 9, 10, Beige ESOMV Class 1 9, 10, Beige ESOHV Class 2 & 3 9, 10, Beige 170

Electrical Undergloves : KAMFET electrical undergloves are made of cotton These gloves are worn under the electrical gloves, to provide comfort to the wearer by absorb the perspiration The gloves

tucking it in the waist belt and also a hook for hanging it to the loops Product Code Dimension To be used with ESGB 420 x 170 Class 00 & 0 Gloves Box : The glove box is specially designed for

rays Outer translucent cover helps in easy identification of the presence of the gloves in the box without opening it The box can be fixed on wall in the substation or frequent maintenance area or

operating voltage (volts) Proof test voltage (volts) Withstand voltage (volts) 00 500 2 500 5 000 0 1000 5 000 10 000 1 7500 10 000 20 000 2 17 000 20 000 30 000 3 26 500 30 000 40 000 4 36 000 40

177 Electrical Undergloves : KAMFET electrical undergloves are made of cotton These gloves are worn under the electrical gloves, to provide comfort to the wearer by absorb the perspiration The gloves confirm to CE, EN 388 (Minimum Risk Only) Product Code ESU Size Universal Gloves Carrying Bag: The gloves carryingbag are made up of washable polyester fabric The bag comes with a belt loop for tucking it in the waist belt and also a hook for hanging it to the loops Product Code Dimension To be used with ESGB 420 x 170 Class 00 & 0 Gloves Box : The glove box is specially designed for storing the insulating gloves when they are not in use It can accommodate gloves of all the classes from Class 00 to 4 The box provides protection against the shocks and exposures of gloves to UV rays Outer translucent cover helps in easy identification of the presence of the gloves in the box without opening it The box can be fixed on wall in the substation or frequent maintenance area or can be used as a carrying/storage box Product Code Dimension To be used with ESGB 476 x 224 x 101 Class 00 & 4 ELECTRICAL REQUIREMENTS : (routine test and sampling test in alternating) C lass Max operating voltage (volts) Proof test voltage (volts) Withstand voltage (volts) electiclal insulating boots Raychem RPG make KAMFET range of Electrical Insulating Boots protect the people working on live voltages or working in the proximity of electrical installations. The polymeric toe cap provides the protection for toes in case of impact from top side. COMPLY WITH STANDARDS : EN class 0 Individually tested at V SIZES AVAILABLE: FR 36 37/ / / /50 UK EN ISO OBE HRO SRC Basic requirements (OB) Heel energy absorption (E) Contact heat resistance (HRO) EN Sole slip resistance (SRC) : Ceramic floor. Steel floor. Slip Resistance Die Electric 171

Raychem RPG (P) Ltd. Corporate Office RPG House, 463, Dr. A. B. Road, Worli, Mumbai - 400 030 Tel.: +91 22 24937485 / 24937486 Fax.

Satavali, Bassein, Taluka Vasai, Dist. Palghar Tel.: +91 250 3057500 Fax: +91 250 2480046 GCC REGIONAL OFFICE Office No.

clamping@raychemrpg.com Enclosures : enclosures@raychemrpg.com Cable Glands : cableglands@raychemrpg.

178 Raychem RPG (P) Ltd. Corporate Office RPG House, 463, Dr. A. B. Road, Worli, Mumbai Tel.: / Fax.: International Business Division (IBD) - EBU 1,62, M.G. Rd., Near Bharat Petroleum Pump Off. Western Express Highway, P. Satavali, Bassein, Taluka Vasai, Dist. Palghar Tel.: Fax: GCC REGIONAL OFFICE Office No.906 SIT Tower Dubai Silicon Oasis, DubaiUnited Arab Emirates P O Box No Tel: /898 Fax: Clamping Solutions : clamping@raychemrpg.com Enclosures : enclosures@raychemrpg.com Cable Glands : cableglands@raychemrpg.com Cable Lugs and Wire Connectors : cablelugs@raychemrpg.com Earthing and Lightning Protection Solution : elps@raychemrpg.com Electrical Personal Protection Equipments : safety@raychemrpg.com Copyright 2017 All Rights Reserved to Raychem RPG (P) Limited V012017