MMETRIC. Durable, Long-lasting Punches & Punch Blanks. Headsabove-the-rest. performance.

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1 MMETRIC urable, ong-lasting Punches & Punch Blanks Headsabove-the-rest performance lobal leader in providing fabrication and stamping solutions

2 2 TuffPunch Punches and Punch Blanks Product Applications ayton Progress TuffPunch Punches and Punch Blanks are Kommercial quality products manufactured with thicker, larger, and 10º angled diameter heads, and are designed to reduce punch load and significantly lower failure rates when using heavy gauge and high tensile material. (See p. 3 for additional information.) TuffPunch products are well-suited for high-demand industries where frequency and heavier-than-normal impact punching activity occurs and where optimum performance is required. ayton s TuffPunch product line includes: ayton Jektole Punches; Regular Punches; Center owel Punches; Punch Blanks; and Retainers. Both standard sizes and standard alterations are shown in this catalog. Minimizes Head Failure All ayton TuffPunch products are designed with a 10º-angled head with a diameter equal to the shank diameter (see photo). This design allows the perforating forces to travel up from the shank and completely through the head. This eliminates the lateral shock waves that would otherwise put stress on the outer edge of the head, resulting in frequent failures especially in heavy-duty applications. In addition, ayton TuffPunch products are available in common shear angle configurations to reduce punch load and minimize the risk of slug pulling. Shear angle configurations include: chamfer; conical; double shear; and single shear. For more information, see on p. 9. Cryogenic Treatment Standard aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. The aykool TM process utilizes a liquid nitrogen vapor to cool the steel to 184º C (-300 F), which creates metallurgical changes in the structure that disperse carbides throughout the metal. The result: increased wear resistance (finely dispersed carbides provide more evenly distributed wear); less sharpening time; no loss of resistance after sharpening; longer die runs; and less downtime. All products listed in this catalog can be treated to increase material hardness, reduce galling, and improve wear and/or corrosion resistance. A coating chart is included on the product pages. aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and matrixes. Provides high dimensional stability. Approx. hardness: RC73. AYTiN (XNT) applied via PV (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers TiCN (XCN) very hard PV, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers Center owel Punches & Retainers This catalog contains Center owel Punches (Jektole and Regular) and TuffPunch Single Head Punch Retainers, designed specifically to be used with all TuffPunch punches. Only one dowel is required for round punches, reducing machining time by us to 50%. The in-line center dowel assures precise punch-to-matrix alignment, giving you higher quality parts, longer punch life, and reduced downtime. Shaped punches use a secondary dowel for precise alignment. Use of the TuffPunch Center owel Punch and Retainer eliminate hand-fitting, cutting mounting time by nearly 50%. Simply pull the retainer from its box, and screw it into the die set. This heads-above-the-rest TuffPunch combination gives you true dimensional accuracy every time. *Vickers used when RC exceeds 80. TuffPunch, aykool, aytride, and AYTiN are trademarks of ayton Progress Corp ayton Progress Corporation. All rights reserved. ayton Progress Corporation

3 Ordering Information 3 Each page contains detailed instructions on how to order specific ayton TuffPunch products. Individual drawings show product shape, dimensions, tolerances, and concentricity. When ordering, you are asked to specify quantity, type, shank and length codes (for example), and other applicable data. Qty. 5 APRF P 8.5 W 8.0 In the example above, the type specified is APRF. A stands for Press-Fit, P stands for regular punch, R stands for rectangle, and F stands for TuffPunch. 16 is the shank diameter. 25 is the point length, and 90 is the overall length. P 8.5 represents the point dimension, and W 8.0 represents the point width, when applicable. Punches, retainers, and punch blanks are available in sizes other than those listed in the catalog. These special order products can be manufactured for a slight additional charge. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P & W dimensions are smaller than standard, an X must be placed in front of the P or W dimension, e.g., XP and XW. If the point length is longer than standard, designate XBR for the point length. The sample drawing above is from the Standard Alterations section on p. 9. Other special order designations include: X for overall length shortened; XK for no side hole and no components (for air ejection of slugs); and other special designations for surface coatings. 1 W W Product esignation When ordering, you are asked to specify quantity, product type, length codes, and point or hole size (for example). In addition, use the following chart to define the product as a part number. escription APXF ine A for Press-Fit Product P for Punch (Regular) Shape X for Round Code F for TuffPunch 16 Press-Fit iameter (shank diameter) 19 Point ength (designated as 1 ) 80 Overall ength Product Series ength Point or Hole Size APXF P 8.3 Catalog Number imensions, as specified Jektole Punches and Clearances Jektole ayton s slug ejection punch permits doubling punch to matrix clearance; produces up to three times the number of hits between sharpenings; and reduces burr heights. Jektole is available in TuffPunch Punches and Punch Blanks. For additional information on standard sizes and standard alterations, see pp. 4 and 9. Special Features Jektole with Keeper Key There are several features that contribute to minimizing failures. In addition to the head design and large fillet under the head, all punch shapes with sharp corners will have a carefully blended radius ground to reduce loading on the punch. The reduced load and standard cryogenic treatment result in fewer punch point problems caused by chipping, wear, or breakage. ayton Progress Corporation

4 4 TuffPunch Jektole Punches AJ_F Specify: Qty. Code P (or P&W) imension Example: 6 AJXF P AJRF P 8.5, W AJF P 8.2, W 7.2 (Ref.) Shank Point ength 1 Std. Alt. & AJXF Range P AJXF AJOF AJRF AJKF AJF AJHF AJJF 0.01 A 0.02 A Check your P&W dimensions to be certain the diagonal does not exceed the maximum shown. Centerline to flat minimum = 2.0 for J6 and 3.0 for J9. Note: Sharp corners will have a 0.13 radius to minimize wear. & AJ_F Min. Max. W P/ Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. When = 50, 1 is 8.0. Alternate point length not available..5 ±.013 AJNF AJVF AJYF AJZF R= 2 Jektole AJXF AJ_F J4M AJXF AJ_F J6M AJXF AJ_F J6M AJXF AJ_F J9M AJXF AJ_F J9M AJXF AJ_F J9M roup Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p. 10. See p. 9 for additional ordering instructions. Code/Added elivery XN aytride +3 days XNT aytin +3 days Round 1 ay Shape 2 ays TuffPunch Jektole Punch Blanks AJBF R 1.2 m5 AJBF Jektole side hole position allows alternate point lengths shown on AJ_F above. Specify: Qty. Code Example: 6 AJBF See p. 9 for additional ordering instructions. Shank Catalog Jektole Number roup 08 AJBF 08 J4M 10 AJBF 10 J6M 13 AJBF 13 J6M 16 AJBF 16 J9M 20 AJBF 20 J9M 25 AJBF 25 J9M Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. Blanks 1 ay Code/Added elivery XN aytride +3 days XNT aytin +3 days ayton Progress Corporation

5 TuffPunch Regular Punches 5 AP_F Shank Point ength 1 Std. Alt. & APXF Range P R A 0.02 A m5 Check your P&W dimensions to be certain the diagonal does not exceed the maximum shown. Note: Sharp corners will have a 0.13 radius to minimize wear. & AP_F Min. W A R (Ref.) Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. When = 50, 1 is 8.0. Alternate point length not available. P/W.01 Round ± Shape Max. P/ APXF AP_F APXF AP_F APXF AP_F APXF AP_F APXF AP_F APXF AP_F R= 2 Specify: Qty. Code P (or P&W) imension Example: 6 APXF P APRF P 8.5, W APF P 8.2, W 7.2 Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p.10. See p. 9 for additional ordering instructions. Code/Added elivery XN aytride +3 days XNT aytin +3 days Round 1 ay Shape 2 ays TuffPunch RegularPunch Blanks APBF R 1.2 m5 APBF Specify: Qty. Code Example: 6 APBF See p. 9 for additional ordering instructions. Shank Catalog Number APBF APBF APBF APBF APBF APBF 25 Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. Blanks 1 ay Code/Added elivery XN aytride +3 days XNT aytin +3 days ayton Progress Corporation

6 6 TuffPunch Jektole Center owel Punches SJ_F 6 x 11 eep (Ref.) Specify: Qty. Code P (or P&W) imension Example: 10 SJXF P SJRF P 8.5, W SJF P 8.2, W 7.2 Shank Point ength 1 Std. Alt. & SJXF Range P SJXF SJOF SJRF SJKF SJF SJHF SJJF 0.01 A 0.02 A Check your P&W dimensions to be certain the diagonal does not exceed the maximum shown. Centerline to flat minimum = 2.0 for J6 and 3.0 for J9. Note: Sharp corners will have a 0.13 radius to minimize wear. & SJ_F Min. Max. W P/ SJNF SJVF SJYF SJZF Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p ±.013 R= 2 Jektole SJXF SJ_F J6M SJXF SJ_F J6M SJXF SJ_F J9M SJXF SJ_F J9M SJXF SJ_F J9M SJXF SJ_F J9M SJXF SJ_F J9M SJXF SJ_F J9M roup Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p. 10. See p. 9 for additional ordering instructions. Code/Added elivery XN aytride +3 days XNT aytin +3 days Round 1 ay Shape 2 ays TuffPunch Jektole Center owel Blanks SJBF x 11 eep R m5 SJBF Jektole side hole position allows alternate point length shown on SJ_F above. Specify: Qty. Code Example: 9 SJBF See p. 9 for additional ordering instructions. Shank Catalog Jektole Number roup 10 SJBF 10 J6M 13 SJBF 13 J6M 16 SJBF 16 J9M 20 SJBF 20 J9M 25 SJBF 25 J9M 32 SJBF 32 J9M 38 SJBF 38 J9M 45 SJBF 45 J9M Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. Blanks 1 ay Code/Added elivery XN aytride +3 days XNT aytin +3 days ayton Progress Corporation

7 TuffPunch Regular Center owel Punches 7 Shank Point ength 1 Std. Alt. SP_F & SPXF Range P 8.0 SPXF SPOF SPRF SPKF SPF SPHF SPJF.5 ± A 0.02 A Check your P&W dimensions to be certain the diagonal does not exceed the maximum shown. Note: Sharp corners will have a 0.13 radius to minimize wear. & SP_F Min. W SPNF SPVF SPYF SPZF Max. P/ SPXF SP_F SPXF SP_F SPXF SP_F SPXF SP_F SPXF SP_F SPXF SP_F SPXF SP_F SPXF SP_F Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p x 11 eep.01 TuffPunch Regular Center owel Blanks R m5 A R (Ref.) P/W.01 Round Shape R= 2 Specify: Qty. Code P (or P&W) imension Example: 10 SPXF P SPRF P 8.5, W SPF P 8.2, W 7.2 Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p.10. See p. 9 for additional ordering instructions. Code/Added elivery XN aytride +3 days XNT aytin +3 days Round 1 ay Shape 2 ays SPBF x 11 eep R m5 SPBF Specify: Qty. Code Example: 6 SPBF See p. 9 for additional ordering instructions. Shank Catalog Number SPBF SPBF SPBF SPBF SPBF SPBF SPBF SPBF 45 Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. Blanks 1 ay Code/Added elivery XN aytride +3 days XNT aytin +3 days ayton Progress Corporation

8 8 TuffPunch Single Head Retainers A K ±0.01 Y Slip fit for dowel (2) R ±0.01 X B H ARTF For Round Punches ARTFS For Shaped Punches S U ± Specify: Qty. Example: 4 ARTF 10 6 ARTFS 25 ARTF and ARTFS TuffPunch Retainer sets include: 2 Screws 2 owels A K ±0.01 Y Slip fit for dowel (2) R M (Rad.) ±0.01 X Clearance Holes (5) Backing Plate T=6.3 Backing Plate Catalog No. 10 URBP URBP URBP URBP URBP B S U ±0.01 U ± Catalog No. ARTF ARTFS Code A B ARTF H K ARTFS M R S U X Y Screw Size M M M M M12 M8 Tapped Hole 2 Places. Features/Benefits TuffPunch ARTF and ARTFS Single Head Punch Retainers are designed specifically for use with TuffPunch Punches Jektole and Regular. Only one dowel is required for round punches, reducing machining time by up to 50%. The in-line center dowel assures precise punch-to-matrix alignment, giving you higher quality parts, longer punch life, and reduced downtime. Shaped punches use a secondary dowel for precise alignment. Use of the TuffPunch Center owel Punch and Retainer also eliminates hand-fitting, cutting mounting time by nearly 50%. Simply pull the retainer from its box, and screw it into the die set. This TuffPunch combination gives you true dimensional accuracy every time. 1 ay ayton Progress Corporation

9 Punches and Punch Blanks 9 Punches are available in sizes other than those listed on the individual product pages. Jektole, Regular, and Center owel XP, XW P & W imensions Smaller than Standard XBR (Straight Before Radius) It is recommended that point lengths be kept as short as possible for optimum strength. 1 Max Code Min. P (Rounds) 25 Jektole roup 08 AJXF J4M APXF AJXF J6M APXF SJXF J6M SPXF AJXF J6M APXF SJXF J6M SPXF AJXF ---- J9M APXF SJXF ---- J9M SPXF AJXF ---- J9M APXF SJXF J9M SPXF AJXF J9M APXF SJXF J9M SPXF SJXF J9M SPXF SJXF J9M SPXF SJXF J9M SPXF Max Code Min. P (Shapes) Jektole roup 08 AJ F J4M AP F AJ F J6M AP F SJ F J6M SP F AJ F J6M AP F SJ F J6M SP F AJ F ---- J9M AP F SJ F ---- J9M SP F AJ F ---- J9M AP F SJ F J9M SP F AJ F ---- J9M AP F SJ F ---- J9M SP F SJ F J9M SP F SJ F J9M SP F SJ F J9M SP F Shear Angles (XS) TuffPunch products are available in common shear angle configurations for all standard shapes. Shear angles are also available for classified shapes as special orders. Shear angles are available in any angle. Specify angle in whole degrees. If half degree is necessary, specify as a decimal, e.g., 8.5. (Tolerance on all angles is ±15 minutes.) Use the chart below to determine the product designation, then simply add the alteration code shown next to the drawings, along with the angle desired. Example: APXF P 8.3 XS20 A5. For Round Punches Only XS20 Chamfer XS21 Conical XS22 ouble Shear XS23 Single Shear X XK XS XJ For Round and Shape Punches Overall ength Shortened (25 min.) Stock removal from point end, which shortens 1 length. Precision Overall ength Same as X except overall length is held to ±0.02. No Side Hole For air ejection. No cost. Shear Angles See information at right. Smaller Jektole Components Views are reflected view. Note: For surface coatings information, see p. 2 and the individual product pages. ayton Progress Corporation

10 10 ocking evices Flats vs. owel Slots Orientation The standard location for all locking devices is 0, and is always on the long side (P) All views are reflected views. of the shape. Custom locations are measured counterclockwise from 0. Single Flats Standard and Alternate ocations efinitions: Standard ocation is at 0. Alternate ocation is 90, 180, or 270. Alternate locations are available at no additional charge. Single Flats: X2 Order Example: X2 90 Custom ocations efinitions: Custom ocation is any angle other than: 0, 90, 180, or 270. Single Flats: X5 Order Example: X5 135 F =.5 ouble Flats X3 F =.5 F dimension views are relected views (looking down from top of punch) ouble Flats: X3 ocking evices: X3 Order Example: X3 90 Second Flat is always parallel to the first flat. ouble Flats: X6 ocking evices: X6 Order Example: X6 135 Additional Flats Additional Flats Code epth ength Additional Flats Code epth ength X X The depth of the flat is taken from the shank, not the head, on punches. X82 X83 X84 X Full ength X92 X93 X94 X Full ength X X X X X88 X Full ength Specify imensions X98 X Full ength Specify imensions owel Slots F =.5 + 1/2 owel ia. owel Slots: X4 & X41 For standard locations, specify X4 (3.0 owel) or X41 (4.0 owel). For alternate locations, specify X4 or X41 and degree required. Order Example: X4 90 owel Slots: X7 & X71 Specify X7 (3.0 owel) or X71 (4.0 owel). For custom locations, specify X7 or X71 and degree required. Order Example: X ocation Tolerance Flat owel F Radial F Radial / inch ' How To Specify The most common locking devices flat, double flat, and dowel are available. Simply select the type, then add the code to the component description. Specify: Qty. Code P (or P&W) imension ocking evice Example: 1 AJRF P8.5, W.8.0 X2 ayton Progress Corporation

11 Other ayton Products 11 Ball ock Punches, Matrixes, Pilots, and Retainers ayton Ball ock Products are main- stays in industries with high-demand applications, including automotive and major appliance manufacturing. Because there is no need to pull a die from the press, removal and replacement of worn punches can reduce downtime and improve profitability. ayton True Position Retainers (the recognized industry standard) eliminate hand fitting, reduce mounting time, and are ideally suited for both round and complexshaped products. True Position allows easy replacement of broken or worn punches. Maxife ie Springs ayton Maxife ie Springs are: made to exact specifications; manufactured to outperform and outlast other major brands; designed specifically for press and mold dies; and ensure optimum operation in heavy industry applications. Corrosion-resistant ayton die springs are made from pretempered chrome silicon wire, and optimize the working life of press and mold dies. Urethane Stripping and Forming Products urable, yet flexible, ayton urethane strippers and forming products provide superior stripping over conventional strippers; develop higher load-bearing capacity; are tear- and oil-resistant; provide exceptional dampening; and are easy to install and replace. ayton dual durometer SMARTStrip TM Strippers (two elastomers molded into a single piece) are a cost-effective alternative to metal spring strippers. ayton provides a full range of leading-edge die component products: headed punches, guides, and matrixes; positive-locking Ball ock products; retainers; slug-ejection punches; retaining systems; die springs; and others. For details, contact ayton Progress or your nearest ayton Progress istributor. True Position and Max ife are registered trademarks of ayton Progress. TM SMARTStrip is a trademark of ayton Progress. ayton Progress Corporation

12 ayton Progress Corporation 500 Progress Road P.O. Box 39 ayton, OH USA ayton Progress Portland 1314 Meridian St. Portland, IN USA ayton Progress Canada, td. 861 Rowntree airy Road Woodbridge, Ontario 4 5W3 ayton Progress, td. 1 Holly Farm Business Park Honiley, Kenilworth Warwickshire CV8 1NP UK ayton Progress Corporation of Japan Hashimotodai Sagamihara-Shi, Kanagawa-Ken Japan ayton Progress mbh Im Heidegraben 8 Postfach Oberursel/Ts., ermany ayton Progress Perfuradores da Zona Industrial de Casal da Areia ote 17 Cós, Alcobaça, Portugal ayton Progress SAS 105 Avenue de l Epinette BP 128 Zone Industrielle Meaux Cedex, France ayton Progress Czech sro Hala Pražská 707 CZ Benátky nad Jizerou Czech Republic lobal leader in providing fabrication and stamping solutions Form 8057M 1/09