Inspired By Casting & Forging

Transcription

1 Inspired By Casting & Forging

2 An ISO 9001:2008 Certified Company Welcome To Nikoo Technocast

3 About Us: Nikoo Technocast is a renowned manufacturer, supplier and exporter of Grey Iron Castings (C.I), Ductile Iron Castings (S. G. Iron) components such as Companion Flanges, End Yokes, Flange Yokes, Differential Housings, Automotive Components, Valve & Valve Components, Brake Components, Axel Components, etc. We have a strong quality management system conforming to ISO 9001:2008 certification. We also provide casting with machining components. The company has a simultaneous jolt squeezed Green Sand & Silica Sand moulding line with Four track lines to accommodate 100 mould boxes mounted on trolleys. Our product range has wide area of applications and is used in the cross-section of industries like engineering, automotive, automobile, pump & valves, locomotives, machine tools, oil & gas, etc. The company's automatic sand plant production capacity is 1400 MT./Annum with a weight range of 1 kg. to 250 kgs. single Piece. Our future plan includes the installation of high pressure moulding line in the next five years. With our proficiency in this domain, we maintain highest quality standards and are successfully fulfilling specific requirements of our clients.

4 Our Product Range: Nikoo Technocast

5 Product Range: We are specialized in the manufacturing of Gray (C.I) & Ductile (S.G) iron castings. Following is the product range of Nikoo Technocast: (Range of 1 Kg. to 250 Kg.) Heavy Vehicle Brake Systems Components Passenger Car Components Compressors Components Earth Movers & Heavy Vehicles Components Valve & Valve Components Automobile Components Machine Tools Components Oil & Gas Components Transmission Components

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9 Product Range:

10 Our Quality An ISO 9001:2008 Certified Company

11 Our Quality Quality is paramount for Nikoo Technocast. The superior quality raw materials used in the manufacturing process include CRCA Scrap, Copper, Iron Silicide (FeSi), Magnesium Silicon Ferro-Alloys (FeSiMg), etc. All these sourced raw materials undergo stringent chemical and physical analysis to check their quality and productivity. The chemical tests conducted during the manufacturing process are Optical Emission Spectrometer (Bruker USA make) 29 channels, Microstructure by Image Analyzer, wet lab analysis of ferrous alloys, and C, Si,CE. Control by Ferro Lab Thermal Analysis. A team of quality control professionals also performs physical testing with kgs. Brinell hardness tester, 200 kn tensile testing machine, and other technology based equipments. An ISO 9001:2008 Certified Company

12 Our Production Process: Nikoo Technocast

13 Production Process Manufacturing Process Adopted by the Unit 1) Melting Process Induction Melting (For all Metals) 2) Moulding Process A) Sand Castings 1) Machine Mould 2) Hand Mould 3) Automated Sand Plant B) Shell Moulding 1) Silicate Co2 Bonded 2) Green Sand Moulding 3) Core Making Process A. Co2 / Silicate Method B. No - Bake Method C. Shell Core Method

14 Production Process Manufacturing Process Adopted by the Unit 4) Quality Assurance Proc A. Temperature Measurement & Control B. C, Si,CE. Control by Ferro Lab Thermal Analysis C. Chemical test by Wet Process D. Spectro Analysis by Optical Emission Spectrometer E. Physical test by Tensile / Hardness Machine F. Microstructure by Image Analyzer Software G. Dimensional Control by Moulding Machine 5) Heat Treatment Annealing, Normalizing, Hardening & Tempering in Bogiearth Electric Furnace (At sister concern unit)

15 Production Process Manufacturing Process Adopted by the Unit Melting Shop Equipped with KVA 300 Kgs. Capacity, Electrotherm make induction furnace (2 crucibles). - Bruker Spectro Scope - CE meter for online Carbon & Silicon testing from the ready melt before pouring

16 Production Process Manufacturing Process Adopted by the Unit Moulding Department Equipped with. - HPL1 Moulding machines - Sand Mixer (150 kg capacity)

17 Production Process Manufacturing Process Adopted by the Unit Fettling Shop Equipped with. - Pneumatic grinders - We are having subsidiary shot-blasting - machine facility for cleaning of castings

18 Production Process Manufacturing Process Adopted by the Unit Core Shop Equipped with. - Gautam make Core sand mixer(150 Kg) - Different type of methods of core like CO2 cores, No-bake cores etc

19 Our Equipments: Nikoo Technocast

20 Machineries & Testing Equipments List of Machineries & Testing Equipments Sr No Description of Machine Specifications Quantity 1 MELTING Electrotherm Make Induction Melting Furnace with Double Crucibles 300 kgs 1 no.

21 Machineries & Testing Equipments MOULDING 1 Jadhav make Muller Type Sand Mixer 300 kgs 1 no. 2 Gautam make Intensive Sand Mixer 150 Kgs. 1 no. 3 Air Compressor 20 H.P. 2 nos. 4 CPT make Floor Rammer -- 1 no. 5 L.S.Engg.Corp.make Pneumatic Molding Machine Box Inner Dimensions: 21" X 19" 2 nos. 6 Automatic Sand Plant nos.

22 Machineries & Testing Equipments FETTLING 1 Bench Grinder (Grinding wheel Ø 12") -- 2 nos. 2 Pneumatic Chipping Hammer 2 Kgs. 2 nos. 3 Pneumatic Pencil Grinder 6 mm 2 nos. 4 Pneumatic Flexible Grinder (2" to 12" disc size) -- 3 nos. 5 Welding Machine -- 1 no. 6 Pneumatic Cutter (2" to 12" disc size) -- 3 nos. 7 Shot Blasting Machine 1 no.

23 QUALITY CONTROL 1 Q4 Tasman direct Reading optical Emission Spectrometer. (29 Channel) Bruker - Germany 1 no. 2 Metallurgy Microscope with CCD Camera Upto 1000 X Image 1 no. 3 Microstructure Analysis of casting E562, E112 etc 1 no. 4 Ajay Syscon Pvt. Ltd. Make Ferro Lab Equipment 5 Versatile make Sand Sieve Analyzer 6 7 Blue Star make Brinell Hardness Tester ( Kgs load) Dipping pyrometer for temperature measurement of molten metal For C: %, Si: % 1700 micron to 53 micron sieves 1 no. 8 to 501 BHN 1 no C 1 no. 8 Versatile make Direct Permeability Meter 0 to 500 cc 1 no. 9 Versatile make Sand Compatibility Measuring Scale with tube Machineries & Testing Equipments 0 to 75 % 1 no.

24 10 Kelsons make Rapid moisture teller 0.1 to 10 % 1 no. 11 Kelsons make Mould hardness tester 1 to no. 12 Dhona make Analytical balance 0.01 to 200 Gms. 1 no. 13 Versatile make Sand Rammer Watec make Image Analyzer Software for Gives results as per ASTM A247 1 no. 15 Versatile make Rapid Drier 5 to 110ºC 1 no. 16 Polishing machine -- 1 no. 17 Muffle Furnace 1250 C Max. 1 no. Carbon Sulphur Apparatus with all required 18 accessories All other Equipments & Accessories for chemical 19 test of casting by wet process Machineries & Testing Equipments For C: 4.5% max. & S: 0.05% max

25 Machineries & Testing Equipments Testing Facilities Equipped with. - Brinell Hardness Tester... - Metallurgical Microscope. - Universal Tensile Testing Machine.. - Image Analyzer for Microstructure

26 Our Testing Equipments Inspection of Goods.. We follow three stage inspection 1) Raw Material Inspection..(Testing of raw material is done by outside testing laboratories..). & we are having single & reputed different sources for different items 2) In-Process inspection 3) Final inspection..of finished goods

27 Machineries & Testing Equipments

28 Our Infrastructure: Nikoo Technocast

29 Our Infrastructure The manufacturing plant of Nikoo Technocast has highly sophisticated machinery and quality control equipment with the capacity of developing new casting in bulk mode. We have a simultaneous jolt squeezed Green Sand & Silica Sand moulding line capable of producing up to 18 kgs. of castings with mold size of 535mm X 480mm. Our latest technology machines include AFS Sieve Analyzer, Compatibility & Permeability Meter, Green Shear Strength Machine, Sand Analysis, Wet Tensile Strength Machine, etc. All these machines and equipments are handled by the most dedicated team of engineers, technocrats and mechanics who possess years of relevant experience in the industry. We plan to install a high pressure moulding line with maximum casting weight of 20 kilograms and mould size of 500mm x 620mm at our foundry in the near future.

30 Our Infrastructure Plant Nikoo Technocast Our In-house Laboratory

31 Our Machine Facilities At sister concern unit Brand: Jyoti CNC DX200 (2 Nos.) Brand: Jyoti VMC 1050

32 Major Customers 1) Amul Industries Pvt. Ltd. Rajkot 2) Bray Valve & Controls Inc., USA 3) Forcas Impex Pvt. Ltd. (100% EOU), Ahmednagar 4) Bharat Earth Movers Ltd. KGF 5) Tyco Valves Ltd. Halol 6) Eicher Engineering Components, Mumbai

33 General Information Nikoo Technocast

34 General Info Government Registrations: GST TIN NO. : Dated CST TIN NO. : Dated P.A.N. NO. : AAFFN 4629 M EXCISE REG. NO. : AAFFN 4629 M XM001 Plant Capacity: Electric Power Built up Area Product Range Type of Industry Installed Capacity : 300 KW : 2500 Sq. Mtr. : S.G. Iron Casting (Nodular Iron),Cast Iron, Alloys Casting. : Small Scale Unit : 1400 Tons/ P.A.

35 Contact Details Factory Address: Nikoo Technocast Behind Filter Plant, Opp. Atul Auto, Ltd., Veraval (Shapar), Dist: - Rajkot Gujarat INDIA Phone : (02827) Fax : (02827) Website : marketing@nikootechnocast.com nikootechnocast@yahoo.co.in : Contact Person: Mr. Manish Badrakia Manager Marketing Cell :

36 Our Group of company is Nikoo Forge Pvt. Ltd. an ISO 9001:2008 Certified Company, which manufacturing Drop Forged product since 1996 with three hammers of 1, 1.5 & 2 Ton Capacity. Some of the main components are Con. Rods, Pinions, Gears, Shafts, Forks, Wing-nuts, Flanges etc. The forging facilities include a battery of close die drop hammer machines. Nikoo Forge is an integrated operation with Advance Die making facilities and modern Heat Treatment set-up comprising with 2 Nos. of Batch type Oiled Fired furnaces. The plant is well equipped with Die-shop, Cutting-shop, Forgeshop, HT Shop & Machine Shop (2 CNC Lathe & 1 VMC). We have a laboratory for quality control of material and implementation of full-fledged quality control system. Factory : Veraval Main Road, B/H, Rajdhani Cenema, Veraval (Shapar), Dist. Rajkot Ph. : / Group of Company Web : marketing@nikooforge.com

37 Thank You