NEW. Ensures remarkable wear resistance when machining cast iron!! New CVD Coated Grade for Milling Cast Iron. Keeping the Customer First

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1 Keeping the Customer First ungaloy Report No. 395-E New CVD Coated for Milling Cast Iron NEW UNGLOY Ensures remarkable wear resistance when machining cast iron!!

2 Guarantees long and stable tool life by combining a newly developed coating and substrate with ungaloy s Premiumec. Features Special Surface echnology UNGLOY Smooth insert surface prevents chip adhesion and improves chip flow. New CVD coating layer l2o3 layer with optimized thickness Exceptional wear resistance ridge-over technology Coupling of function New unique substrate Continuously formed columnar icn coating Excellent fracture and chipping resistance Combines sharpness and wear resistance pplication Cast Iron Substrate Coating layer 1115 K10-K20 Specific gravity Hardness.R.S. (HR) (GPa) composition Main hickness (µm) Fine columnar icn l2o3 Features For milling gray cast irons & ductile cast irons he Premiumec dapted Special Surface echnology provides stable and high performance. ungaloy utilises advanced technology for the crystallization process that improves chipping and fracture resistance. he grade also incorporates a thick l2o3 layer that has remarkable wear resistance. 2

3 Inserts º Dimensions (mm) 1115 rε SM11304PDPR-MJ M with PS11 SM11308PDPR-MJ M with EPS11 SM170504PDPR-MJ M with PS17 SM170508PDPR-MJ M with EPS17 Shape Cat. No. ccuracy Honing SDEN42ZN (SDEN1203EN-12) SDKN42ZN (SDKN1203EN-12) E with K with pplicable cutter MD4400 EMD SDEN1504ZDSR E with XD15 15 SDNN1504ZDSR N with º SEEN1203GN E with SEKN1203GN- K with ME4400 EME SNKN43ZN (SNKF1204ZNN) K with SNKF43ZN (SNKF1204ZNN) K with SNMN120412N M with GN4200 rε SPGN120412N G with QFP4000 rε SPMR1605PPR-MJ M with PP SPKN42SR (SPKN1203EDR) K with GP4100 SPKN42ZR (SPKN1203ZPR) K with GP4200 SPKR42SSR-MJ (SPKR1203EDSR-MJ) K with GP SPKN53SR (SPKN1504EDR) K with GP5100 Stocked items 3

4 ccuracy Shape Cat. No. Honing 17º Dimensions (mm) 1115 rε pplicable cutter SWM1304PDPR-MJ M with PW13 EPW13 18º 30 SWM133FPR-HJ M with º 30 SWM133FPR-MJ M with W13 EW13 SWMW133FR M with º 20º EEN32ZR (EEN1603PER) E with SE º 20º EEN43ZR (EEN2204PER) E with SE º 11º PKN43ZR (PKN2204PPR) K with SP4000 pplicable area Cast Iron Wear resistance 1115 Fracture resistance H120 Standard cutting conditions Work materials Gray cast irons & Ductile cast irons (FC250, FCD400, etc.) Cutting speeds Vc (m/min) (80 ~ 200) 4

5 Cutting performance Dry cutting of Ductile cast iron (FCD600) Cutting length (mm) Practical examples ool life improved by times! Insert : SNMN120412N cutter : GN42 type Cutting speed : Vc = 200 m/min Feed rate : fz = 0.2 mm/t Depth of cut : ap = 2.0 mm ool life criteria : Vmax = 0.3 mm Drastically extends tool life due to 1115 s excellent wear resistance. Name of workpiece Cutter Insert Plate Case GP4106RI MD4405RI SPKN42SR (SPKN1203EDR) SDEN42ZN (SDEN1203EN-12) FC300 (EN-GJL-300) FCD450 (EN-GJS-450) 150 mm Workpiece Material 150 mm 250 mm Cutting conditions Cutting speed:vc (m/min) Feed rate:fz (mm/t) Depth of cut:ap (mm) Width of cut:ae (mm) Machining Coolant Machine Result Roughing: 3 mm, Finishing: 0.5 mm Dry cutting Water soluble Number of pieces (pieces / corner) ool life improved by 4 times! Prolonged tool life reduces machine downtime and increases productivity. Number of times (times / corner) ool life improved by 1.7 times! Conventional grade Reduces wear and chipping on the insert edge, providing extended tool life. 5

6 Name of workpiece Cutter Insert Case ruck part GP4104RI GP5105RI SPKR42SSR-MJ (SPKR1203EDSR-MJ) SPKN53SR (SPKN1504EDR) FC300 (EN-GJL-300) FC350 (EN-GJL-350) Workpiece Material 60 mm 70 mm 70 mm Cutting conditions Cutting speed:vc (m/min) Feed rate:fz (mm/t) Depth of cut:ap (mm) Width of cut:ae (mm) Machining Coolant Machine Dry cutting Water soluble Result 1115 Provides stable tool life even in machining of a scaled surface Reduces fracture on cutting edges and improves surface quality. ungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: ungaloy merica, Inc. Phone: Fax: ungaloy Canada Phone: Fax: ungaloy de Mexico S.. Phone: Fax: ungaloy do rasil Comércio de Ferramentas de Corte Ltda. Phone: Fax: ungaloy Germany GmbH Phone: Fax: ungaloy France S..S. Phone: Fax: ungaloy Italia S.r.I. Phone: Fax: ungaloy Czech s.r.o Phone: Fax: ungaloy Ibérica S.L. Phone: Fax: ungaloy Scandinavia Phone: Fax: LLC ungaloy Rus Phone: Fax: ungaloy Polska Sp. z o.o Phone: Fax: ungaloy UK Ltd Phone: Fax: Distributed by: ungaloy Cutting ool (Shanghai) Co.,Ltd. Phone: Fax: ungaloy Cutting ool (hailand) Co.,Ltd. Phone: Fax: ungaloy Singapore (Pte.),Ltd. Phone: Fax: ungaloy India Pvt. Ltd. Phone: Fax: ungaloy Korea Co., Ltd Phone: Fax: ungaloy Malaysia Sdn hd Phone: Fax: ungaloy ustralia Pty Ltd Phone: Fax: ISO 9001 certified ISO certified QC00J0056 EC97J1123 ungaloy Corporation ungaloy Group Japan site and sian production site 18/10/ /11/1997 Produced from Recycled paper Nov (J)