Rupak Choudhary. Having responsibility of coordinating multiple projects and directing outside test laboratories and contract welding facilities.

Transcription

1 Rupak Choudhary choudhary.rupak@gmail.com Phone : Address: E-42, Desai Nagar Society, Opposite Tarsali Talaav, Tarsali, Baroda, Gujarat, INDIA Work experience Rishi Laser Limited Welding Technologist Client: TD Williamson, Bombardier, Indian Railways, Arreva & Hitachi June 2012 Till date Analyze engineering designs for welding requirements in all our units in India. Having responsibility of coordinating multiple projects and directing outside test laboratories and contract welding facilities. Plan, conduct, track and report welding engineering investigations. Review subcontractor welding procedures, processes and documentation in order to determine that applicable welding code and design requirements are satisfied. Oversee welding procedure qualification and generate welding procedures to assist manufacturing and welding personnel. In charge of developing & managing the Welding Technical Centre equipped with the facilities to provide the training to our production engineers/customers, resources for product trials while developing the system solutions and enhancement of technical skills etc. Investigate new developments in the field of welding to evaluate their possible application to improve or remedy existing welding processes. Provide welding engineering support to Engineering, Quality and Manufacturing to fabricate equipment in accordance with all applicable code and customer requirements. Provide technical support with industry standards and specifications such as ASME, AWS, ASTM, API, BS EN, and ISO. Coordinate failure analyses and root cause analysis on welding related issues. To support in executing work as specified in project procedures and/or operational manuals to optimize day to day operational efficiency in a safe and environmentally responsible manner in accordance with Company and Client policies and standards. Provide leadership and guidance and to promote an environment that encourages a team approach to all operational activities, leading by example and role modeling the RishiGroup values. Maintain a work environment based on continuous improvement philosophies while actively promoting all company Business Improvement, Quality Assurance and Quality Control requirements. Ensure effective manpower planning and assignment of work to fitters and welders employees to maximize productivity and efficiency Interpret all WPS, PQR and WPQ per ASME, ASTM, AWS and NDE specifications. Choose the appropriate Welding Procedure Specifications (WPS) and assign welders as per welder qualification records Maintain and update welder qualification records, Weld Map, stress relieve charts and Inspection and Test Plan (ITP). Maintain and control inventory and issue welding and other consumables. Rupak Choudhary 1

2 Ensure timely submission of required reports Effectively organize, lead and maintain discipline, within the work location. Actively participate in weekly review of jobs and other related meetings. Assist in the review the performance of the Team for continual improvement of processes/procedures to meet and exceed key performance indicators and targets set. Monitor and enforce all application quality, health, safety and environmental rules in the Company. Perform all other duties as required IMPERIAL WELDING & SHEET METAL Welding/Quality Engineer Client: KLM Royal Dutch Airlines, Thai Airways August 2009 May 2012 Working as an Engineer and having hands-on experience in operations of Aerospace Project, wherein the various manufacturing processes involved in the Aerospace are explored Develops welding techniques, procedures, and application of welding equipment to problems involving fabrication of metals, utilizing knowledge of production specifications, properties and characteristics of metals and metal alloys, and engineering principles. Conducts research and development investigations to develop and test new fabrication processes and procedures, improve existing or develop new welding equipment, develop new or modify current welding methods, techniques, and procedures, discover new patterns of welding phenomena, or to correlate and substantiate hypotheses. Prepares technical reports as a result of research and development and preventive maintenance investigations. Establishes welding procedures to guide production and welding personnel relating to specification restrictions, material processes, pre- and post-heating requirements that involve use of complex alloys, unusual fabrication methods, welding of critical joints, and complex post- heating requirements. Evaluates new developments in welding field for possible application to current welding problems or production processes. Close attention with detail and pride in the quality of work Identifying problems and offering solutions in a logical manner Coordinated, scheduled and planned annual audits to meet deadlines Responsible for developing and administering database policies and procedures supporting standards Generated innovative ideas to achieve program requirements Conducted audit and internalqualitycontrol programs and repaired team training handbooks Working as part of a team but willingness to lead when required Co-ordinate with client to ensure that inspections are witnessed and verified by the client s Engineers whenever required Motivate the team to achieve productivity & desired quality level Active member of quality awareness & implementation team Active part in vendor inspection QCON (Qatar Engineering & Construction Company) Sep 2007 Oct 2008 QC Inspector (Welding) Client: Maersk Oil Qatar, SLP Engineering Ltd UK, QAFCO (Qatar Fertiliser Company) Reviewing and checking of welding procedures for welding Carbon steels, Stainless steels and Alloy steels materials Inspection of electrodes, filler wires and gas used for welding Control Welding Procedure specification, Procedure qualification record and Welder qualification Certificates Rupak Choudhary 2

3 Visual Inspection of pipe fit up and weld joints and reject/accept as per acceptance criteria of ASME B 31.3 Visual Inspection of structural members fit up and weld joints as per acceptance criteria of AWS D 1.1 Monitor preheating prior commencement of welding and Interpass temperatures during welding Monitor performance of the welders on the basis of radiographic inspection and promote corrective action where necessary Check final dimension, material traceability, orientation and cleanliness after completion of pipe spool fabrication / structural members Coordinate for Non Destructive examination of welds(rt/ut/mt/pt), pressure tests in accordance with approved procedures and QC plans Coordinate for Post weld heat treatment of welds, monitor the heating rate, soaking time and cooling rate during heat treatment Liaise with client, Authorized Inspector and Third party Coordinate technical queries with project management team on daily basis Coordinate with client inspection department / third party inspection department for quality issues ALSTOM PROJECT INDIA LTD. April 2004 August 2007 Asst Welding Engineer Client: NHPC India, Seyrentepe Turkey, Zaoshi China, Middle Marsyangadi Nepal, Jaypee Group India Conduct &Review WPS, PQR and Welder qualification tests for Pressure vessels & structures Construction raw material and Consumable Inspection In-Process welding Inspection Monitoring Pre heating, Inter pass temperature, Post weld heat treatment and Control & Storage of Welding Consumables,Perform Hardness testing Weld Visual Inspection Preparation of Weld map, Weld traceability, Test package, Test reports Preparation of monthly Welder Performance reports & NCR Conduct and Prepare monthly ( Shop ) Internal Quality Audit Welder continuity record Organize and conduct welders qualification test as per ASME Section IX and client specifications Conduct procedure qualification (PQR) test as per welding procedure specification (WPS) Testing and analyzing the welding consumables as per ASME Section II-C In charge of welding training school. To give training for new welders & awareness of troubleshoot for various problems & defects Issue of repair procedures Chennai Petroleum Corporation Ltd (under contract SS Unique Enginee Welder/Welding Supervisor Client: Indian Oil November 2003 January 2004 Review and maintain Welding procedure specifications, Procedure qualification records and Welders Qualification Test Rupak Choudhary 3

4 Records Core team member for major works in welding of Natural Gas Liquefaction Plant NGL at Chennai Petroleum Interaction and coordination with Chennai Petroleum inspectors for various activities Fit-up, welding, Heat treatments and surface preparation Education Diploma in Engineering (Mechanical) Maharaja Sayajirao University of Baroda (MSU) ITI (Industrial Technical Institute India) Welder PNTC (Provisional National Trade Certificate) CSWIP 3.1 (Certification Scheme of Welding Inspection and Personnel) TWI (The Welding Institute UK) From UKAS Cambridge University ASNT Level II (Non Destructive Testing) UT, RT, MPT, & PT Dash Inspectorate April 2012 July 2012 Certified Weld Trainer October 2012 December 2012 Caterpillar University IELTS (Reading, Writing, Listening & Speaking) IDP Australia 2013 Qualifications PROFESSIONAL SKILLS Well Conversant with International standards, Codes and Specifications (API, BS, AWS, ASME, & ASTM) Conduct &Review WPS, PQR and Welder qualification tests for piping, vessels & structures Well Conversant with Radiography & X-Ray film interpretation Equipment installation and alignment skills Having knowledge of Production planning and Controlling 5 S,Six sigma SAP ERP Strong personality having good communication skills managing ability of subordinates Excellent Technical, Documentation and Communication skills Quality control and Structural design review competence inclusive of engineering drawings steel structures drawings Competency to issue Non-conformance Reports with respect to Structural works to sub-contractor and/or Vendor Personal for rectification Suggestion and implementation in order to increase higher quality production of welding Having practical knowledge of Welding in several processes. Like GMAW, FCAW, GTAW, SAW, SMAW, ESSC.Trained by Mr. Luiz Gonzaga Silva Expert from Brazil Alstom Rupak Choudhary 4

5 References References available upon request. Rupak Choudhary 5