Wavemill WFX type / WFX-E type

Transcription

1 Tooling News e -98 High Precision and High Quality 90 - Shoulder Milling Wavemill WFX type / WFX-E type 1

2 4-Cornered Shoulder Milling WFX (F) 1 0 RS General Features Wavemill Shoulder Milling WFX is a screw locking type cutter capable of using 4-cornered inserts. Ideal cutting edge design delivers superior squareness. Characteristics The insert shape optimized for shoulder milling combined with a high-precision body leaves a superior machined surface finish. Maximum depth of cut 10 mm With oil hole (ø 125 mm or less) 3 chip breaker types (L-type / G-type / H-type) Performance 1 Squareness Total Shoulder Height (mm) Comp. A Comp. B Deviation Work Material: C50 Tool: WFX RS (ø mm x 5 Teeth) Conditions: v c : m / min a e : 20 mm f t : mm / t a p : 8 mm x 3 times 2 Surface Finish 3 Wear Resistance Comp. A Conventional Tool Flank Wear (mm) Comp. A Breakage Breakage Comp. B Time (min.) Work Material: 42CrMo4 Tool: WFX 12 RS (5 Teeth) Conditions: v c : m / min f t : mm / t a e : 90 mm a p : 3 mm Work Material: 42CrMo4 Tool: WFX 12 RS (1 flute test) Conditions: v c : m / min f t : mm / t a e : 30 mm a p : 5 mm Product Range Series Type Diameter Teeth Image Shell Type Shank Type ø 40 ø 50 ø 63 ø 80 ø ø 125 ø 160 Standard WFX RS Fine-Pitch WFXF RS Standard WFX 10E 3 4 Fine-Pitch WFXF 10E 4 6 2

3 SEC-Wavemill WFX F 10 R(S) Type WFX (F) 1 0 RS Shoulder Milling for, Stainless, Die, Cast Iron, Non-Ferrous Alloys Fig. 1 Fig. 2 Fig. 3 Body (Standard Type) Fig. 4 (ø / on request) Body (Fine Pitch Type) Teeth Weight (kg) ø D c ø D b Lf ø d a b l ø d 1 ø d 2 Fig WFX RS ,4 6, WFX RS ,4 6, ,4 1 WFX RS , ,5 4 0,9 1 WFX 12 RS ,4 8, ,3 2 WFX RS ,4 9, ,7 1 WFX RS ,4 9, ,8 3 ø D c ø D b Lf ø d a b l ø d 1 ø d 2 Fig WFXF RS ,4 6, WFXF RS ,4 6, ,4 1 WFXF RS , ,5 6 0,9 1 WFXF 12 RS ,4 8, ,2 3 WFXF RS ,4 9, ,6 1 WFXF RS ,4 9, ,7 3 Euro-Stock Japan-Stock s are not included. s ø 160 mm do not have coolant holes. Please use JISB1176 hexagonal bolt (ø 80: M12 x mm, ø : M16 x mm) for securing the ø 80 or ø mm cutter to the arbor. Teeth Weight (kg) s Grade Coated Carbide High Speed / Light P K Application General Purpose P M M K Roughing P P M M K Cat.No. SOMT PDER-L SOMT PDER-G SOMT PDER-H Euro-Stock Japan-Stock Spare Parts ACP ACP ACP 300 ACK ACK 300 P Applicable s Shim Shim Screw Screw Torque M Stainless (insert) K Cast Iron (shim) WFX(F)10 RS WFXS4R BW0507F BFTX03512IP 3,0 N m TRDR15IP LH035 Screw Shim Screw Shim ISO P M K Identification Details WFX F R S Series Fine-Pitch Indication Size Diameter Direction Metric Recommended Conditions Work Material General Soft Die Stainless Cast Iron Good Speed Feed Rate 0.1 D.O.C. < 6 Grades ACK ACK300 Speed and Feed Rate: Min. - Optimum - Max. 3

4 SEC-Wavemill WFX F 10 E Type WFX (F) 1 0 E Shoulder Milling for, Stainless, Die, Cast Iron, Non-Ferrous Alloys Body (Shank Type) ø D c ø D s Lf l s L Teeth WFX 12040E WFX 12050E WFX 12063E WFX 12080E Body (Shank, Fine Pitched Type) ø D c ø D s Lf l s L Teeth WFXF 12050E WFXF 12063E WFXF 12080E Euro-Stock Japan-Stock s are not included. ø 40 mm cutters do not have a seat. s Grade Coated Carbide High Speed / Light P K Application General Purpose P M M K Roughing P M P M K Spare Parts Applicable s Shim Shim Screw Screw Torque (insert) WFX E - - BFTX03512IP 3,0 N m TRDR15IP - (shim) WFX (F) 10 E WFXS4R BW0507F BFTX03512IP 3,0 N m TRDR15IP LH035 Screw Cat.No. SOMT PDER-L SOMT PDER-G SOMT PDER-H Euro-Stock Japan-Stock ACP ACP ACP 300 ACK ACK 300 P M Stainless K Cast Iron Shim Screw Shim ISO P M K Identification Details WFX F E Series Fine-Pitch Indication Size Diameter Endmill Recommended Conditions Work Material General Soft Die Stainless Cast Iron Good Speed Feed Rate D.O.C. < 6 Grades ACK ACK300 Speed and Feed Rate: Min. - Optimum - Max. 4

5 ACP Series / / ACK300 Grade The WFX type is the first series to offer the newly developed multi-layer PVD coating structure on these grades:, and ACK300. With excellent resistance against wear, fracture and adhesion, the grades achieve 1,5 times longer tool life than conventional coating. Characteristics of Coatings Cross Sectional TEM Photo of Coating Coating Hardness 6 New Super ZX Coating Super ZX Coat ZX Coat Super multi-layered structure with the layer thickness of 10 nm or less (GPa) Starting Temperature For Oxidization ( C) 20 nm Chipbreaker Selection Edge Sharpness Good L G Edge Strength H Good Work Material Breaker, Cast Iron L G H Feature Low Force General Purpose Strong Edge Figure Application Light cut, low rigidity milling and reduced burrs Main breaker, General Roughing, heavy interrupted Purpose to interrupted milling and hardened steel milling Grade Range Map C CVD P PVD Finishing to Light Medium Rough to Heavy Finishing to Light ACP 1st recommendation for general purpose cutting ACP Rough to Heavy ACP 300 Cast Iron 1st recommendation for finish to general purpose cutting ACK Rough to Heavy ACK 300 5

6 SEC-Wavemill WFX WFX Type Application Examples Part / Work Material: Railways / GGG60 Tool Conditions Results Manufacturer Sumitomo Conventional Tool Body WFX F 12 RS ø SOMT 12-G 16 Diameter ø ø Teeth 7 8 Grade ACK 300 (PVD) (PVD) Speed (m / min.) Feed (mm / t) Axial Depth (mm) 2,5 2,0 Width (mm) Dry / Wet Dry Dry Machining efficiency is 1,3 times the conventional tool. Part / Work Material: Equipment / St44-2 Tool Conditions Results Manufacturer Sumitomo Conventional Tool Body WFX E ø 50 SOMT 12-G 12 Diameter ø 50 ø 50 Teeth 3 3 Grade ACK (PVD) (PVD) Speed (m / min.) Feed (mm / t) 4 4 Axial Depth (mm) 1,5 1,5 Width (mm) Dry / Wet Wet Wet Tool life is improved by 20% or more compared to the conventional tool. Very hot or lengthy chips may be discharged while the machine is in operation. Therefore, machine guards, safety goggles or other protective covers must be used. Fire safety precautions must also be considered. Please handle with care as this product has sharp edges. Improper cutting conditions or mis-handling of the tool may result in breakages or projectiles. Therefore, please use the tool within its recommended conditions. When using non-water soluble cutting oil, precautions against fire must be taken and please ensure that a fire extinguisher is placed near the machine. (Germany) SUMITOMO ELECTRIC Hartmetall GmbH Siemensring 84, D Willich Tel. +49(0) , Fax +49(0) Info@SumitomoTool.com Internet: Distributed by: (UK and Ireland) SUMITOMO ELECTRIC Hardmetal Ltd. Summerleys Road, Princes Risborough Buckinghamshire HP27 9PW, UK Tel. +44(0) , Fax: +44(0) enquiries@sumitomo-hardmetal.co.uk Internet: