BUILDING BRIDGES TO THE FUTURE

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2 BUILDING BRIDGES TO THE FUTURE MILESTONES July, 2004: Commissioned 1st DRI Kiln having annual manufacturing capacity of 30,000 MT of sponge iron December, 2005: Commissioned 2nd DRI Kiln and enhancing the sponge iron manufacturing capacity to 60,000 MT per annum September, 2006: Commissioned Furnace Melting Division having an annual capacity of 75,000 MT June, 2007: Commissioned Rolling Mill having capacity of manufacturing MT of TMT bars per annum December, 2007: The ISI certi cate for the finished goods was obtained March, 2009: Commissioned 3rd DRI Kiln and enhancing the sponge iron manufacturing capacity to 100,000 MT per annum October, 2009: ISO certi ed March, 2010: 10 MW captive power plant and billet caster division was commissioned March, 2010: Sunvik s operation successfully switched to a green steel model December, 2013: Launched SUNVIK GOLD XX 500 TMT bars March, 2014: Commissioned automated direct hot billet feeding for fuel conservation June, 2014: Commissioned automated TMT bending machine November, 2014: Commissioned automated online billet shearing system for fuel conservation June, 2015: Commissioned rst of its kind automated cut and bend steel shop

3 CHAIRMAN S MESSAGE Sunvik Steels is born out of passion. It is an entrepreneur s dream come alive. It s a conviction to give to the Indian industry products that shall minimize carbon footprint, optimize operational cost, live up to stringent quality standards and is made from the latest cutting edge technology. Its my pleasure to present to you Sunvik Steels Pvt. Ltd.! My personal agenda has been to build a team that believes in delivering the best, adopts and runs on fundamental and strong engineering values. Work like a family, upholds the equity of the brand Sunvik and operates at 100% ef ciency. We believe in making the world a better place to live not only for us but for generations to come. With that core thought Sunvik has been successful in going green. We promise to make signi cant steps in the future that one and all are proud and are able to sustain for a long time. I thank all, who have stood by my dream, believed in my passion and have helped take Sunvik a leap in the industry. Sunvik treasures the goodwill it has earned in the industry and will always be a step ahead in reaching out to its customers and bene ciaries. Thank your very much. Chairman and Managing Director - Vivek Kejriwal

4 QUALITY IS OUR IDENTITY VISION To create a product par excellence using cutting-edge technology blended with an in-depth knowledge on the same To certify sustainable high quality standards in congruence with our expanding scope of operations and in adherence with environmental standards To strive towards maintaining customer satisfaction and product quality at all times MISSION To internalise the pursuit of Quality into the framework of the organization To epitomise Quality in all our actions, re ecting in our sincere efforts, intelligent direction and skilful execution towards our products, clients, vendors and our employees Consolidate our strengths with greater achievements in quality without compromising on environmental standards

5 INTRODUCTION Sunvik Steels Private Limited was established in 2003 at Jodidevarahalli in Sira Taluk, Tumkur District, Karnataka. It was the rst Integrated Steel Plant built on an area spanning 50 acres. Combining state-of-the-art technologies with deep-rooted knowledge, Sunvik Steel has established a formidable reputation since its inception. Leveraging cutting-edge German technology in the manufacturing process, the company's emphasis on excellence of quality is evident in all the products, which include sponge iron, billets, power and TMT bars. Sunvik Steels is headed by partners interested in building strong, reliable products that facilitate the process of construction. Delivering superior quality, cementing strong relationships with clients and end-users, constantly striving to build a better enduring world; Sunvik Steels is more than just impeccable products. It's about building a strong future.

6 PROCESS IRON ORE / COAL CAPTIVE POWER PLANT KILN FLY ASH BRICKS & BLOCKS SPONGE IRON ROLLING MILL STEEL MELTING SHOP BILLETS CONTINUOUS CASTING

7 UPHOLDING THE TRUST PLACED ON US QUALITY ASSURANCE Perfection does not begin at the manufacturing plant. It begins in the mind. It is a challenge that Sunvik has overcome through diligence, discipline and by encouraging our employees to develop a sense of pride in their jobs. At Sunvik Steels quality is a selfimposed discipline, a challenge that is pursued with unswerving zeal. Quality Commitment Encompasses: Products of the highest standard Continuous business improvement Environment, systems and training Certi cation: ISO 9001:2008 Evcon Turbo Technology Bureau of Indian Standards (ISI) IS: 1786 IS: 2830 TESTING Elaborate and exhaustive quality assurance systems have been implemented at every juncture of the manufacturing process: Direct Reduction Plant Incoming Material Inspection: Iron ore is tested for Fe (T), LOI, SiO 2, Al2O 3, Mn, S, P, CaO, MgO, Tumbler and Abrasion Coal is tested to determine Fixed Carbon, Gross Calori c Value and Moisture Content Dolomite is tested for LOI, CaO, MgO, SiO and 2 screen analysis In Process Inspection: During production every hour the DRI is tested for Fe (M), Fe (T), C, S and feedback given to operations department Samples are drawn frequently and tested for non-mag contamination Finished Product Inspection: Before the melting process, the sponge iron is checked for Fe (M), C, S and non-mag contents

8 BRILLIANCE THAT BINDS STEEL MELTING SHOP Incoming Material Inspection Sponge Iron is tested for Fe (M), C, S non-mag and <1 mm nes Pig Iron is tested for C, S, P Silico Manganese is tested for C, Mn, S, P Calcined Petro Coke is tested for Moisture, Ash, VM and FC In process Inspection After melting the charge mix, bath sample is sent to lab for Carbon Testing Two samples will be drawn from CCM for Ladle analysis Ladle sample tested for C, Mn, S, P, Si by Spectrometer Finished Product Inspection Finished product is billet A sample is cut in the middle of casting from billet for Ladle analysis con rmation Billet is analyzed for C, Mn, S, P, Si Heat number is marked on every billet Macro and Micro Examination Heat-Wise Billet stacking is arranged lot wise, grade wise and quality wise

9 The state-of-the-art manufacturing process at Sunvik ensures that our customers can enjoy all the bene ts of a premium product range without feeling the pinch. Sunvik is the rst company in South India to have ISI approval for the 500 D Grade TMT being manufactured at its factory. MINIMISED COSTS The high strength reinforced bar from Sunvik is specially rolled for applications where high yield strength is mandatory. It also ensures a reduction of up to 16% in steel usage. MAXIMISED CORROSION RESISTANCE Sunvik s TMT bars have better corrosion resistance properties, as the ne layer of scales form a protective layer which prevents further corrosion. Corrosion resistance can be further improved as per the requirement of the customer by altering the material chemistry. MAXIMISED WELD-ABILITY Low carbon content ensures optimal strength of welded joints, without requiring any additional pre or post welding treatment. MAXIMISED BEND-ABILITY Sunvik s re-bars have a tough outer surface with a soft core assuring optimised bendability, a distinct advantage at construction sites. MAXIMISED SEISMIC RESISTANCE The combination of strength and ductility along with better elongation makes Sunvik TMT better enabled to support greater seismic loads on column joints in a RCC structure.

10 THE CORE OF OUR STRENGTH Pure Steel to TMT Steel - The Evcon Turbo Process from Germany. Sunvik Steels has a fully Integrated Steel Plant that can manufacture up to 32 mm TMT Steel Bars conforming to IS:1786 Fe 500 and 550 Grades. With end-to-end processing carried out at the integrated facility, Sunvik ensures its TMT bars have the distinct edge of a premier product range to provide affordable and durable Steel. CHEMICAL PROPERTIES PARAMETER FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Carbon (max) Silicon(max) Manganese(min) Sulphur (max) Phosphorus (max) Sulphur+Phosphorus (max) PHYSICAL PROPERTIES PARAMETER FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX Yield Stress (N/mm ) min Tensile Strength (N/mm ) min UTS/YS (Ratio) Elongation (min) Bend - Upto 20mm 4D 4D 5D 4D Above 20mm 5D 5D 6D 5D Rebend - Upto 10mm 5D 5D 7D 6D - Above 10mm 7D 7D 8D 7D

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12 PROVIDING UNIQUE SOLUTIONS WHAT IS READYFIX? Sunvik TMT; a downstream service brand which gives customised solutions for all your construction needs related to rebar. In line with the endeavour to come closer to the infrastructure industry, Ready x stands as an effort to simplify your life and brings hassle-free construction for you when it comes to rebar usage. CONVENTIONAL CHALLENGES v/s - SOLUTION Unskilled Labour and Inaccurate Measurements Automated Cut & Bent Rebar Manual Cutting and Manual Bending Ready x TMT as per BBS Project Delayed and Scrap Disposal at Site Project on Track

13 ADVANTAGES NO WASTAGE AT SITE IMPROVED INVENTORY BETTER HEALTH AND SAFETY AT SITE TIMELY COMPLETION OF PROJECT EASIER PROCUREMENT REDUCED THEFT/ PILFERAGE STRENGTHENING YOUR BRAND REDUCED LABOUR SUPERIOR BUILD QUALITY FREEDOM IN DESIGN INCREASED PROFITABILITY COMMERCIAL BENEFITS MANUAL REBAR PROCESSING COST AT YOUR SITE Market Parameters Min. Assumption # Cost 3-6% Wastage 2.5% `1000 `1500-`6000 Cutting and bending labour* `3500 ` % Inventory carrying cost 1.5% ` % Other overheads 1% ` % Additional steel used, pilferage and overlapping 2% `800 Cost of manual cutting and bending `6300 *Laying and xing charges - ` `2500 per ton extra. # The steel price is calculated at `40,000 per ton, which can vary. As per our in-depth Market Research, the customer lands up spending a minimum of ` `7000 per ton by using 40ft. length TMT rebar. However by using Sunvik Ready x the consumer can save upto 50% cost in addition to timely completion and hassle free procurement.

14 STEEL MAKING - THE GREEN WAY! Sunvik steels are pioneers in steel Manufacturing. Sunvik is dedicated and understands its responsibilities towards saving the earth. It has also added Fly Ash Bricks & Blocks for construction purposes to its product offering. These bricks are made of Fly Ash generated from Sunvik's Thermal Power Plant. FEATURES Uniform appearance / High Strength Nil Efflorescence / Dense Bonding Quick Finishing Good Heat Resistant Less Wastage Uniform Size and Time Saving Eco Green Bricks / Less Cement Consumption Low Density Bricks

15 ADVANTAGES Not only are Sunvik Green Bricks better for the environment, they offer a host of advantages to the builder as well. Their cost is also economical compared to clay bricks. Comparison Criteria Dimensions and Weight Compressive Strength Water Absorption Cement Mortar for brick laying & plastering thickness Curing of Bricks Wastage Earthquake Resistance & Affordability FLY ASH s Advantages over Red bricks Uniform and consistent with a sharp nish, as they are made by an automated and controlled manufacturing process 2.5 to 3 times stronger than Red Bricks Less than 1/3rd of water absorbed with better heat and sound resistance due to pre-curing, higher density and voids free molding Reduction of cement mortar requirement by more than 50% with better surface nish Eco Friendly as they are cured by controlled water spray. No need for brick heating thereby avoiding use of fossil fuels & reducing carbon emissions. Lesser curing time 0.25% less wastage during handling and laying in comparison to the 5% of Red bricks due to its high strength Better earthquake resistance as compared to Clay Bricks with minimal breakage and cost is also economical compared to Clay Bricks

16 WORKING TOWARDS A GREEN TOMORROW, TODAY Lowering greenhouse gas emissions that contribute to climate change is important to Sunvik Steel. Despite the fact that steel production emits 5 to 20 times less greenhouse gas emissions than other material alternatives, Sunvik has made its mission to ensure its operations are as green as possible. To this end a 10 MW Power Plant was commissioned on March, 2010 and Sunvik s operations consume all the power that is produced. The uniqueness of this project is that waste hot gases, which were dispersing into the atmosphere, are being captured and used as a raw material for the Power Plant. 0 The 1000 Centigrade gases produced while making steel are captured and fed into a water- lled boiler. These hot gases convert the water into steam and the steam is fed to the turbine (generator) to produce power. HIGHLIGHTS: Generating power Saving the atmosphere by converting the gases into power Eligible for CARBON CREDIT for this project Adopting the latest in cutting edge technologies

17 OUR ESTEEMED CLIENTS SMC Infrastructures Pvt Ltd. and many more...

18 SUNVIK STEELS PVT LTD Of ce: #23, 3rd Floor, MES Road, Bahubali Nagar, Jalahalli Village, Bengaluru Karnataka, INDIA (: : sales@sunvik.in : Ready x Rebar also available in other leading brands.