2. Mill-Thread 2.1 CMT - Vertical Mill-Thread 2.2 CMT - Cutting Data

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2 escription Page 1. hread urning 1.1 SI - ouble Sided hread urning s and oolholders. Mill-hread.1 CM - Vertical Mill-hread. CM - Cutting ata. Mill-hread Solid Carbide.1 M - *rill, hread, Chamfer. M - Cutting ata. Mini Mill-hread Solid Carbide.1 BSW, BSP 5. iny ools 5.1 BMK - New Coating 5. MW - Chamfering and Profiling All specifications in this catalogue are subject to change without prior notice

3 hread urning SI ouble Sided hread urning s Carmex presents a unique line of sided inserts including 6 cutting edges, a cost saving tool. Increased productivity thanks to the six cutting edges. U Style inserts for a wide range of full or partial profile standard threads. Same insert for right hand or left hand thread. Saving on tooling costs. Unique anti-vibration anvil design for clamping the insert and supporting the cutting edge. Simple insert s mounting and cutting edge changing. Heavy duty toolholders designed specifically for this line. Partial Profile 60 Range mm Range PI in EERNA INERNA ER/ G60-6 ER/ AG60-6 ER/ N60-6 IR/ G60-6 IR/ AG60-6 IR/ N Available coating grades: BMA or MC Partial Profile 55 Range mm Range PI in EERNA INERNA ER/ G55-6 ER/ AG55-6 ER/ N55-6 IR/ G55-6 IR/ AG55-6 IR/ N Available coating grades: BMA or MC For technical information see Carmex s main catalogue PAEN P E N 1

4 hread urning ISO mm in EERNA INERNA ER/ 1.5 ISO-6 ER/ 1.75 ISO-6 ER/.0 ISO-6 ER/.5 ISO-6 ER/.0 ISO-6 ER/.5 ISO-6 ER/.0 ISO-6 ER/ ISO-6 ER/ 5.0 ISO-6 IR/ 1.5 ISO-6 IR/ 1.75 ISO-6 IR/.0 ISO-6 IR/.5 ISO-6 IR/.0 ISO-6 IR/.5 ISO-6 IR/.0 ISO-6 IR/ ISO-6 IR/ 5.0 ISO-6 Available coating grades: BMA or MC UN - Unified UNC, UNF, UNEF, UNS PI in EERNA INERNA ER/ UN-6 ER/ 1 UN-6 ER/ 1 UN-6 ER/ 1 UN-6 ER/ 11.5 UN-6 ER/ 11 UN-6 ER/ 10 UN-6 ER/ 9 UN-6 ER/ UN-6 ER/ 7 UN-6 ER/ 6 UN-6 ER/ 5 UN-6 IR/ UN-6 IR/ 1 UN-6 IR/ 1 UN-6 IR/ 1 UN-6 IR/ 11.5 UN-6 IR/ 11 UN-6 IR/ 10 UN-6 IR/ 9 UN-6 IR/ UN-6 IR/ 7 UN-6 IR/ 6 UN-6 IR/ 5 UN-6 Available coating grades: BMA or MC For technical information see Carmex s main catalogue PAEN P E N

5 hread urning Whitworth 55 BSW, BSF, BSP, BSB PI in EERNA INERNA ER/ W-6 ER/ 1 W-6 ER/ 1 W-6 ER/ 11 W-6 ER/ 10 W-6 ER/ 9 W-6 ER/ W-6 ER/ 7 W-6 ER/ 6 W-6 ER/ 5 W-6 IR/ W-6 IR/ 1 W-6 IR/ 1 W-6 IR/ 11 W-6 IR/ 10 W-6 IR/ 9 W-6 IR/ W-6 IR/ 7 W-6 IR/ 6 W-6 IR/ 5 W Available coating grades: BMA or MC NP PI in EERNA INERNA ER/ 1 NP-6 ER/ 11.5NP-6 ER/ NP-6 IR/ 1 NP-6 IR/ 11.5 NP-6 IR/ NP-6 Available coating grades: BMA or MC For technical information see Carmex s main catalogue PAEN P E N

6 hread urning Heavy uty hread urning oolholders External H H ANVI INSER WIH SI CUING EGES F B Right Hand H B F Screw Anvil Screw orx Key RH Anvil H Anvil SER 00 K-6 SER 50 M S S A A K K AER -6 AER -6 AE -6 AE -6 For EF HAN toolholders specify SE instead of SER Internal with Coolant Bore MIN. BORE IA. Ø F INSER WIH SI CUING EGES ANVI Right Hand ø Min. bore dia. F Screw Anvil Screw orx Key RH Anvil H Anvil SIR 000 PB-6 SIR 005 RB S S A A K K AIR -6 AIR -6 AI -6 AI -6 For EF HAN toolholders specify SI instead of SIR PAEN P E N

7 Mill-hread CM Vertical Mill-hread PAEN P E N Carmex presents a new family of vertical thread milling indexable inserts and toolholders to perform a wide variety of threads. Ground profile inserts for high precision and excellent performance. Working at high machining parameters, with high surface quality. Solid and accurate clamping method enables full repeatability. Same insert for right-hand or left-hand threads. oolholder includes built-in weldon and coolant bore. Chamfer inserts are also available. CUING IA. Partial Profile 60 Same insert for internal and external thread ype Range mm Range PI hread ia. (min) Int Ex Int Ex A60 G60 ø 1 ø 1 ø ø Int Ex Int Ex Int Ex A60 G60 60 ø 19 ø 19 ø 1 ø 1 ø ø CUING IA. Partial Profile 55 Same insert for internal and external thread ype Range PI hread ia. (min) G55 G55 ø 1 ø 5

8 Full Profile ISO s for internal thread CUING IA. Mill-hread PAEN P E N ype mm Minimum hread ia. Number of eeth UN s for internal thread ype PI ø 1 ø 1 ø 1 ø 15 ø ø 19 ø 19 ø 0 ø 0 ø 1 ø ø * he insert cannot be used with toolholder CRC 101 M Minimum hread ia. ø 1 ø 1 ø 1 ø 1 ø 15 ø 15 ø ø 19 ø 19 ø 0 ø 0 ø 0 ø 1 ø 1 ø ø * he insert cannot be used with toolholder CRC 101 M I 0.5 ISO I 0.75 ISO I 1.0 ISO I 1.5 ISO * I.0 ISO I 0.5 ISO I 0.75 ISO I 1.0 ISO I 1.5 ISO I.0 ISO I.5 ISO I.0 ISO I UN I UN I UN I 0 UN I 1 UN I UN * I 11 UN I UN I UN I UN I 0 UN I 1 UN I UN I 1 UN I 1 UN I 11 UN Number of eeth

9 Mill-hread G 55 BSW, BSF, BSP, BSB Same for internal and external thread CUING IA. P E N PAEN ype PI Minimum hread ia. Number of eeth ø 1 ø 1 ø 19 W 1 W 11 W rapez - IN 10 s for internal thread CUING IA. ype mm Minimum hread ia. ø ø 6 * Can be used only with toolholder CRC 11 P C 1 I R * C 1 I R 7

10 Mill-hread Chamfering and Grooving P E N PAEN Optimal for deburring, back chamfering and grooving ouble side cutting General purpose for all materials CUING IA. W H ype H W * C90 C * he insert cannot be used with toolholder CRC 101 M CUING IA. A W R Groove Milling etail A ype W max. R Groove ia. (min) W0 W10 W10 W1 W ø > ø > ø > ø > ø >

11 Mill-hread oolholders With internal coolant d I ype d I Screw orx Key SRC 11 E SRC 1 G SRC 1 H SRC 1 H SRC 01 H SRC 01 J SRC S10 S10 S10 S S S S K10 K10 K10 K K K K Carbide Shank oolholders With internal coolant d ype d Screw orx Key * CRC 101 M CRC 11 P S10 S K10 K oolholders without Weldon * Cannot be used with the following insert range mm PI G60 IN E PAEN P E N 9

12 Mill-hread Cutting ata M7 Sub-Micron Grade with itanium Aluminum Nitride multi-layer coating (ISO K10 - K0). his is a general purpose grade, which can be used with all materials; it should be run at medium to high cutting speeds. ISO Standard ow and Medium Carbon Steels <0.55%C High CarbonSteels 0.55%C Alloy Steels, reated Steels Stainless Steels - Free Cutting Stainless Steels - Austenitic Cast Steels Cast Iron Material Aluminium 10%Si, Copper Aluminium 10% Si Synthetics, uroplastics, hermoplastics Nickel Alloys, itanium Alloys Cutting Speed m/min Feed mm/tooth ø1 ø H Hardened Steel 5-50HRc Hardened Steel 50-55HRc hread Milling start position arc entrance end point hread Milling arc exit 10

13 Mill-hread Solid Carbide M in 1 - *RI, HREA, CHAMFER High Performance tools with internal coolant supply for the production of internal threads. *Circular movement produces the thread hole, the thread and a chamfer in one work process. Advantages Cancels the need for drilling the hole. Short cycle time and high performance reduces machining costs. Suitable for both blind and through holes. No time lost for tool change, since drilling, chamfering and thread milling are done with one tool. Full Profile thread Same tool for right-hand or left-hand threads. Cuts a wide range of materials. Carbide grade: M7 Sub-micron grade with itanium Aluminium Nitride multilayer coating (ISO K10-K0). ISO ools for Internal hread A W P P 60º etail A l For thread depth up to x 1 1 eft hand cutting For CNC code use M0 mm 1 d No. of Flutes l W M6 M M10 M1 M M007C1 1.0 ISO M ISO M ISO M ISO M ISO UN ools for Internal hread For thread depth up to x PI UNC UNF d No. of Flutes l W 0 1 1/ 5/ / 1/ 5/, / M005C1 M M00C1 M00617 M0067C UN UN 0 UN 1 UN UN

14 Cutting ata M type Mill-hread Solid Carbide M7 Sub-Micron Grade with itanium Aluminum Nitride multi-layer coating (ISO K10 - K0). his is a general purpose grade, which can be used with all materials; it should be run at medium to high cutting speeds. ISO Standard ow and Medium Carbon Steels High Carbon Steels 0.55%C Alloy Steels, reated Steels Stainless Steels - Free Cutting Stainless Steels - Austenitic Cast Steels Cast Iron Material Aluminium 10%Si, Copper Aluminium 10% Si Synthetics, uroplastics, hermoplastics Cutting Speed Feed mm/tooth m/min ø ø5 ø6 ø ø9 ø10 ø1 <0.55%C Mini Mill-hread Mini Mill-hread G 55 BSW, BSP Same ool for Internal and External hread P 60º For thread depth up to x1 1 PI Standard Ordering code d No. of Flutes l G 1/ G 1/ - / G 1/ - 7/ G 1 MS007C19 W MS W MS117 1 W MS 11 W

15 iny ools New Grade: iny ools All tools include a cooling channel on the shank, enabling the cooling fluid to efficiently reach the cutting edge, for easy chip removal and smooth cutting operations. BMK Sub-micron grade with advanced PV triple coating (ISO K10-K0). Extremely high heat resistant and smooth cutting operation, for high performance, and normal machining conditions. General purpose for all materials. MW Bars New Family Chamfering and Profiling - with Coolant Channel Min.Bore iameter A 1 eft Hand 1 R F Min. Bore ia. 6.0 MW 6 R0. A MW 6 R0. A Order example: MW 6 R0. A90 BC 1 1

16 Carmex Mill-hread catalogue and CNC programming Software he software is now available at our homepage Carmex NPC 0/010 Copyright CARME Precision ools td st Hacharoshet St., Maalot Industrial Zone, 95, ISRAE. el (97) , Fax (97) Web site: Postal address: P.O.Box 0, Maalot 95, ISRAE