CORROSION-RESISTANT PUMPS.

Transcription

1 CORROSION-RESISTANT PUMPS

2 Submersible Corrosion-Resistant Pumps Tsurumi Submersible corrosion-resistant pumps are made of stainless steel (3 or 31) and titanium. Because these materials are used, the pumps can handle chemical fluids of low ph value (e.g., corrosive acidic fluid), as well as seawater. The corrosion-resistant pumps use highly corrosion-resistant materials for all parts that are exposed to fluids, including the impeller, casing, motor frame, outer cover, strainer stand, bend, flange and sealing parts. Tsurumi puts particular effort into developing submersible pumps made of 31 stainless steel casting. In recent years, polluted water and runoff from mines and quarries have been cited as social problems in many countries, to the point that demand for pumps that can handle these fluids has been increasing year by year. In fact, more than % of the runoff from mines is strongly acidic with a ph value of less than. To meet this application, Tsurumi has aggressively continued development of all stainless steel pumps that are made of 31 stainless steel casting. Because they are made of stainless steel casting, the pumps are resistant to wastewater containing abrasive substances, as well as corrosive fluids. That is, these pumps deliver the durability needed in harsh fields where pumps made of aluminium, stainless steel and cast iron suffer damage in a matter of weeks, if not days. More specifically, principal parts of the LH/LH-W-1 and SFQ series are made of 31 stainless steel casting, which considerably improves product reliability in comparison with stainless steel in applications involving heavy-duty work. Therefore, Tsurumi s stainless steel pumps can serve in harsh environments such as mines and quarries, as well as in chemical plants and wastewater treatment plants, thus covering a wide range of applications. Furthermore, Tsurumi offers seawater pumps that use titanium for parts exposed to fluids. The combination of resin and titanium enables a lightweight compact design that is the most suitable for handling seawater. Tsurumi continues its research so as to handle a variety of fluids. 1 2

3 Selection Table Automatic Operation (SQ & TM series only) Discharge Bore mm Corrosive Liquids Seawater LH-1 LH-W-1 SQ SFQ TM - - The automatic model only operates when sufficient water is present. It not only reduces power consumption but also extends the life of wear parts of the pump as it eliminates dry-running that causes early wear-out. The float type automatic model has an integral control circuit and two float switches that operate at a low voltage. Motor Output Discharge Design Major Wetted Parts Rubber Parts Automatic Operation Top Discharge, Flow-thru Side Discharge Guide Rail Fitting System kw Stainless Steel Casting 31 Stainless Steel Casting 3 Stainless Steel Stainless Steel Casting FPM (FKM) FPM (FKM) Nitrile FPM (FKM) Butadiene Rubber (-phase only) In addition to the target models, Tsurumi s standard material pumps can be made of stainless steel as an option. To request this option, contact your dealer Titanium Nitrile Butadiene Rubber Page No Guide Rail Fitting System (SFQ-series only) The guide rail fitting system connects the pump to and from the piping easily just by lowering and hoisting the pump, allowing easy maintenance and inspection without the need to enter the sump. Accessories Duckfoot Bend Guide Support Guide Hook Lifting Chain m (with Shackles) JIS kg/cm 2 Flange SQ TM ph Values and Corrosion Resistance of Tsurumi Pumps 1 [ph] Acidic Neutral Alkaline Number Designation Titanium LH-1 / LH-W-1 series 31 Stainless Steel 3 Stainless Steel Name of the series LH 3 22 W - 1 Material JIS : SCS1 (31 stenless steel casting) Stainless Steel High-chromium Cast iron Discharge bore in inches Rated motor output in kilowatts Number of impellers W : Dual impellers None : impeller Cast Iron / Steel Aluminium SQ / SFQ / TM series The above data is a rough indication for sulfuric acid (H2SO) and sodium hydroxide (NaOH). Metals are affected by the type of acid/alkali, seal material, painting and abrasive environment. Discharge bore in millimeters SFQ 2. S Rated motor output in kilowatts Special Rubber Parts Made of FPM (FKM) (LH/LH-W-1 & SFQ series only) Rubber parts of the mechanical seal, oil seal, O-ring and packings are made of FPM (FKM) which provides higher resistance to heat and chemicals. Name of the series Number of the poles of the motor S : -phase None : -phase 3

4 Corrosion-Resistant Material Parts that are exposed to fluids are made of a highly corrosion-resistant material that protects the pump against corrosion. LH-1 / LH-W-1 / SFQ series: 31 Stainless Steel Casting SQ-series: 3 Stainless Steel TM-series: Titanium Top Discharge, Flow-thru Design (LH-1 / LH-W-1 / SQ series) Side Discharge Design (SFQ / TM series) This design provides maximum motor cooling efficiency allowing continuous operation at low water levels and extended dry-run capability, and also allows the shape of the pump to be cylindrical and slim for installation in a wellcasing for deep well dewatering. The pump has a pump casing that facilitates smoother passage of foreign objects in the pumped liquid. It is a simple and practical design that facilitates inspection and repair work. LH1-1 TM2.S Anti-wicking Cable Entry Prevents water incursion due to capillary action should the cable sheath be damaged or the end of cable submerged. Also prevents moist air from infiltrating the motor housing and condensation from forming inside the housing due to temperature differences between the housing and outside air. 2 Motor Protector -phase: Provides lubrication and cooling of the seal faces down to 1/3 of normal oil level, thus maintaining a stable shaft sealing effect and prolonging seal life longer. Leakage Sensor (LH1-1 and LH1-1 only) Detects flooding into the oil chamber that may occur in a worst case scenario. When flooding is detected, signals are sent to operate the indicator lamps through the external control panel. Detects excess heat, therefore, protecting the pump against overheating and dry-running. Seal Pressure Relief Port (LH-1, LH-W-1 and SFQ.kW or over) React to excessive heat caused by dry-running. The bimetal strip opens to cause the control panel to shut the power supply. Directly cuts the motor circuit if excessive heat builds up or overcurrent occurs in the motor. 7 Labyrinth Ring (LH-1 / LH-W-1 series only) -phase: 3 Dual Inside Mechanical Seals with Silicon Carbide Face Isolated in the oil chamber where a clean, non-corrosive and abrasion-free lubricating environment is maintained. Compared with the water-cooled outside mechanical seal, it reduces the risk of failure caused by dry-heating and adhering matter. The Silicon carbide provides times higher corrosion, wear and heat resistance than the tungsten carbide. Rubber parts are made of NBR or FPM (FKM) which provides higher resistance to heat and chemicals. Oil Lifter [Patented] Protects the mechanical seal from pump pressure. It also protects the seal face by discharging wear particles. Equipped to provide a better countermeasure against wear caused by high pressure generated in the casing and improve the maintainability. Galvanic Anodes (LH-1 / LH-W-1 series only) Protect the pump against corrosive potential generated during the drainage of wastewater. 9 Air Release Valve Fitted on/into the pump casing to prevent the air lock. When air flows through the valve, the ball stays at the bottom, but when the pumped water starts to flow, the ball closes the outlet because of its buoyancy.

5 Corrosive Liquids LH-1 LH-W-1 - Impeller, 31 Stainless Steel Casting- -Dual Impellers, 31 Stainless Steel Casting- Performance Curves < LH-1 > The LH/LH-W-1 series is a submersible stainless steel casting high head corrosion-resistant pump designed for handling aggressive and corrosive liquids. The all wetted parts are made of 31 stainless steel, enables it to withstand demanding conditions found in construction, aggregate and mining applications. Being the pump cylindrical and slim, it can be installed in a well casing for deep well dewatering. The center flange construction assures a stable installation even if it is fixed by the discharge pipe. The pump incorporates seal pressure relief ports that prevent the pumping pressure from applying to the shaft seal LH1-1 LH37-1 LH1-1 LH22-1 LH37-1 S.S. 3min LH1-1 LH37-1 LH1-1 LH22-1 LH37-1 S.S. 3min < LH-W-1 > 1 S.S. 3min -1 1 S.S. 3min -1 LH322W-1 LH322W-1 LH37-1 LH1-1 LH322W-1 LH311W-1 LH311W-1 Discharge Bore Motor Output Starting Method Solids Passage Dimensions L x H Dry Weight* 2 Cable Length mm kw mm mm kg m LH * 1 x LH-1 LH-W-1 LH37-1 LH1-1 LH37-1 LH1-1 LH311W-1 LH322W * 1 * x 1 92 x 17 3 x 1 92 x x x * 1 available upon request * 2 Weights excluding cable Approximate value 7

6 Corrosive Liquids SQ SFQ -3 Stainless Steel- -31 Stainless Steel Casting- Performance Curves Standard and Automatic s have the identical performance. < SQ > The SQ-series is a submersible portable stainless steel corrosion-resistant pump designed for handling corrosive liquids. The all wetted parts are made of 3 stainless steel, enables it to withstand demanding conditions found in construction, aggregate and mining applications. Every SQ model is slim design enough to be accommodated in an -inch pipe. Liquid paraffin is used for the lubricating oil, which enables the application of the SQ-series to the food or aquaculture industry. The SFQ-series is a submersible stainless steel casting high head corrosion-resistant pump designed for handling aggressive and corrosive liquids. The all wetted parts are made of 31 stainless steel, enables it to withstand demanding conditions found in construct ion, aggregate and mining applications. The pump with.kw and above motor incorporates seal pressure relief port that prevents the pumping pressure from applying to the shaft seal. 1 1 SQ2.(S) SQ2.2(S) SQ2.7 SQ2.7 S.S. 3min SQ2.(S) SQ2.2(S) SQ2.7 SQ2.7 S.S. 3min < SFQ > S.S. 3min -1 S.S. 3min -1 SQ2.7 SFQ23.7 SFQ27. (Strainer Stand type) SFQ211 (Pump Stand type) 3 SFQ2.7 SFQ211 SFQ27. SFQ2. SFQ23.7 SFQ21. 3 SFQ2.(S) SFQ2.7 SFQ211 SFQ27. SFQ2. SFQ23.7 SFQ21. SFQ2.(S) SFQ2.(S) Discharge Bore Motor Output Starting Method Solids Passage /Hz Dimensions L x H Dry Weight Cable Length mm kw mm mm kg m SQ2.2S.2 1 x 3. SQ SQ2.2 SQ2.S.2. 1 x 3 1 x 3. SQ2.. 1 x 3 SQ x 3 1 SFQ2.S. Capacitor Start 22 x SFQ x 39 SFQ x SFQ SFQ21. SFQ x 39 x SFQ2. * x SFQ27. * / 3 x 3 SFQ211* 1 11 / * x * 1 The SFQ.-11kW models are selectable the strainer stand type or the pump stand type. * 2 with miniature thermal protectors for the strainer stand type. for the pump stand type. Weights excluding cable Automatic model is available in single-phase. Guide rail fitting model is available in.kw and above. As an option, the SFQ kW models are available for high temperature liquids of up to. 9

7 TM Seawater -Titanium- Performance Curves Standard and Automatic s have the identical performance. The TM-series is a submersible titanium pump designed for handling seawater. It is made of resin and titanium. Since titanium has a superb corrosion resistance against seawater, it is suitable for various applications where seawater is used. Liquid paraffin is used for the lubricating oil, which makes it ideal for saltwater aquaculture. 2 2 S.S. 3min -1 1 TM2.2(S) TM TM23.7 S.S. 3min -1 TM2.(S) TM22.2 TM21. TM2.7(S) 1 TM21. TM2.7(S) TM2.(S) TM22.2 TM22.2 TM2.2(S) Seawater-Resistant Pumps Tsurumi s standard pumps can be combined with a seawater-resistant kit (optional) that features a galvanic anode and seawater-resistant special cast iron impeller, for use as submersible seawater-resistant pumps. These pumps have been designed for an expected service life of about two years. (The service life depends on operating conditions.) For details, refer to the Seawater-Resistant Pumps catalog [IB11] or access to our website. TM2.S TM21. TM23.7 Discharge Bore Motor Output Starting Method Solids Passage Dimensions L x H Dry Weight* Cable Length mm kw mm mm kg m TM2.2S.2 23 x 3.7 TM x 39.7 TM2.S. 23 x 3.7 TM x 3. TM TM2.7S.7 23 x 3. TM x TM x TM x 9 21 TM x 9 2 * Weights excluding cable Automatic model is available. 11

8 Specifications LH-1 LH-W-1 SQ SFQ TM LH22-1 LH37-1 LH1-1 LH37-1 LH1-1 LH311W-1 LH322W-1 SQ2.2S SQ2.2 SQ2.S SQ2. SQ2.7 SFQ2.S SFQ2. SFQ2.7 SFQ21. SFQ23.7 SFQ2. SFQ27. SFQ211 TM2.2S TM2.2 TM2.S TM2. TM2.7S TM21. TM22.2 TM23.7 TM2.7 Discharge Bore mm 1 Discharge Connection JIS kg/cm 2 Flange JIS kg/cm 2 Flange JIS kg/cm 2 Flange JIS kg/cm 2 Flange Threaded Oval Flange + Hose Coupling Threaded Oval Flange Threaded JIS kg/cm 2 Flange Threaded Oval Flange Solids Passage /Hz mm / 23 PUMP Impeller Labyrinth Ring Closed 31 Stainless Steel Casting 3 Stainless Steel Casting 31 Stainless Steel Casting 31 Stainless Steel Closed (Dual) Vortex Semi-open Vortex Glass-fiber Reinforced PPO Glass-fiber Reinforced PA+ABS Casing 31 Stainless Steel Casting 3 Stainless Steel Casting 31 Stainless Steel Casting Glass-fiber Reinforced ABS Glass-fiber Reinforced PA+ABS Shaft Seal Dual Inside Mechanical Seals (with Oil Lifter) Dual Inside Mechanical Seals (with Oil Lifter) Silicon Carbide Silicon Carbide Galvanic Anode Aluminium Alloy Zinc Aluminium Alloy Type Continuous-duty Rated, Dry-type Induction Motor Continuous-duty Rated, Dry-type Induction Motor Output kw Pole 2 2 Insulation F E E F E Starting Method * 2 * 2 D.O.L / * MOTOR Motor Protector (built-in) Leakage Sensor (built-in) Electrode Electrode Lubricant ml Turbine Oil (ISO VG32) Liquid Paraffin (ISO VG32) Turbine Oil (ISO VG32) Liquid Paraffin (ISO VG32) Frame 31 Stainless Steel 3 Stainless Steel 31 Stainless Steel Casting Titanium Shaft 31 Stainless Steel 3 Stainless Steel 31 Stainless Steel Titanium Cable m Chloroprene Rubber PVC PVC Chloroprene Rubber PVC Dry Weight* 1 kg * 1 Weights excluding cable * 2 available upon request Approximate value * with miniature thermal protectors for the strainer stand type. for the pump stand type. 13 1

9 We reserve the right to change the specifications and designs for improvement without prior notice. Your Dealer 1 TSURUMI MANUFACTURING CO., LTD. Printed in Japan IB11-B HB-C-E-V