Convenient, practical and always available: Product portfolio of Tribo-Chemie

Save this PDF as:
 WORD  PNG  TXT  JPG

Size: px
Start display at page:

Download "Convenient, practical and always available: Product portfolio of Tribo-Chemie"

Transcription

1 Product Portfolio

2

3 Convenient, practical and always available: Product portfolio of Tribo-Chemie Please find everything you need at a glance: The clear layout and compact format provide brief information and answers regarding our products. The colour coding is designed to help you find your way. It will enable you to quickly and easily spot the right product to solve your specific application problem. Should you still have any queries or desire a more in-depth and personal consultation, please give us a call. We will guide you towards a satisfying solution. Our hotline:

4 In order to find the correct product just browse your way through the single categories! DIE CASTING Release Agents Wax-free Pigment-based Oil-based Paste-like Plunger Lubricants Beads Oily Emulsion Specialities Dispenser FORGING LUBRICANTS Forging Lubricants for Steel Forging Lubricants for Aluminium

5 DIE CASTING Release Agents

6 Die Casting Release Agents Wax-free Isolat Enviro 1011 General purpose release agent, suitable for a wide range of castings including large and heavy as well as structural parts Temperature Range 160 C to 400 C Alloy Al, Mg, Zn strong release power no build-up bright castings castings can be welded, painted and powder-coated

7 Die Casting Release Agents Wax-free Isolat Enviro 1012 General purpose release agent, suitable also for older dies; prevents shrinkage Temperature Range 160 C to 380 C Alloy Al, Mg, Zn no build-up clean dies castings can be welded, painted and powder-coated

8 Die Casting Release Agents Wax-free Isolat 1013 Universal release agent suitable for a wide spectrum of castings Temperature Range 160 C to 350 C Alloy Al, Mg, Zn good die wetting PDMS-free release agent no build-up above average release

9 Minimal- & Microspraying Isolat Release Agents Precise like a ballerina. One product for traditional-, minimal- and micro-spray. Isolat UP 78 Water-free Isolat Enviro 1011 Water-based Isolat TT 77 Water-based

10 Die Casting Release Agents Wax-free Isolat TT 77 Tried and tested release agent, which is qualified for glueing and welding of structural castings Temperature Range 130 C to 350 C Alloy Al, Mg, Zn approved for glueing, welding, painting and powder-coating no build-up die wetting already at lower temperatures

11 Die Casting Release Agents Wax-free Isolat 4007 GF Highly recommended for large and thin-walled Mg castings Temperature Range 160 C to 400 C Alloy Al, Mg extreme release power no build-up bright castings

12 Die Casting Release Agents Pigment-based Isolat KA 4 Thermally insulating release agent for reduced porosity in castings Application Poral Technology SSM Squeeze Casting no gas emission = reduced porosity insulating

13 Die Casting Release Agents Pigment-based Isolat KA 5 Thermally insulating release agent for reduced porosity in castings Application Poral Technology SSM Squeeze Casting no gas emission = reduced porosity increased isolating properties compared to Isolat KA 4

14 Die Casting Release Agents Pigment-based Graphitex 13 M Graphite coating to form a heat resistant lubricating film Application gravity- and low-pressure die casting reduction of cold flow marks insulating

15 Die Casting Release Agents Pigment-based Graphitex 37 B Special graphitic release agent Application Poral Technology SSM no gas emission reduces porosity prevents metallization

16 Die Casting Release Agents Pigment-based Graphitex CR 3401 Water-based graphitic release agent Application non-ferrous metal forms a thin and even release layer reduces porosity

17 Die Casting Release Agents Oil-based Isolat UP 78 Light, synthetic oil with extremely powerful release Alloy Al, Mg film-forming ability at temperatures exceeding 400 C start up of new dies to be used as a release agent and suitable for minimal dosing replaces traditional pastes (e.g. silver and acid containing pastes)

18 Die Casting Release Agents Paste-like Isolat UP 78 Paste Light-coloured paste to form a semi-permanent, powerful release coat Alloy Al, Mg a modern alternative to traditional pastes forms thermally stable release coat lasting multiple cycles punctual use against welding

19 Die Casting Release Agents Paste-like Isolat TM 201 Silver paste with ceramic-like adhesion for extreme release requirement Alloy Al, Mg prevents metallization ceramic coating forms a lasting release layer

20 Die Casting Release Agents Paste-like Trewa SF Acid-free anti-welding grease Alloy Al, Mg no flow marks improved tool life (no acid erosion) forms a lasting release layer environmentally- and user-friendly

21 DIE CASTING Plunger Lubricants

22 Isolat 80 G Die Casting Plunger Lubricants Beads Dry, round, dust-free and free flowing shot sleeve- and plunger lubricant Type Wax with a micro-milled graphite content of 18-20% Appearance black, round Sizes 0,5-1,0 mm 1,0-1,6 mm 1,6-2,0 mm 2,0-3,0 mm approved on all sizes of plungers anti-static and dust-free instant melting capillary action guarantees optimal lubrication minimal dosing is highly recommended reliable and precise dosing is guaranteed when using Tribo-Chemie Dispenser 3D

23 Isolat Enviro 228 PP Die Casting Plunger Lubricants Oil-based Oil with good adhesion and lubricating properties Type medium-viscous oil Appearance light-coloured Application drip, spray forms a thin and homogenous lubricating film on the metal surfaces between plunger and shot sleeve good adhesion and lubricating properties

24 Isolat 208 SP R2 Die Casting Plunger Lubricants Oil-based Graphite oil with high temperature resistance Type viscous graphite oil Appearance black Application drip prevents adhesion forms a thin, homogenous lubricating film; effective prevention of erosion high pressure resistance

25 Isolat KS 955 Die Casting Plunger Lubricants Oil-based Plunger oil (lubricant) with ultrafine graphite for extremely good adhesion Type medium-viscous graphite oil Appearance black Application drip, spray suitable for vacuum die casting well balanced tribological characteristics high pressure resistance highly efficient, economical in use protection from erosion dry-running operation feature

26 Isolat WPL Die Casting Plunger Lubricants Emulsion Concentrated plunger lubricant emulsion Type water-soluble emulsion Appearance white Application spray, flooding temperature and pressure resistant lubricating film protection against erosion additional cooling of plunger and chamber hardly any gases, therefore better quality castings, less porosity

27 DIE CASTING Specialities

28 Isolat Coate S Die Casting Specialities Extremely temperature resistant white insulating coating Type oil-based coating Appearance white Application ladle coating channel coating furnace coating withstands temperatures above 2000 C prevents adhesion of melt; protection of ladle, channel, crucible and furnace ready for use

29 Isolat Coate S grey Die Casting Specialities Extremely temperature resistant grey insulating coating Type oil-based coating Appearance grey Application ladle coating channel coating furnace coating withstands temperatures above 2000 C prevents adhesion of melt; protection of ladle, channel, crucible and furnace ready for use

30 Supra Coate Graphite Die Casting Specialities Insulating coating with long-term effect Type oil-based graphite coating Appearance grey Application ladle coating withstands temperatures above 800 C graphite coating made to last for 100 to 400 castings no negative effects on the quality of the castings ready for use

31 Supra Coate Aqueous Die Casting Specialities Concentrated insulating coating; can be diluted with water Type ceramic coating, water-based Appearance white Application ladle coating withstands temperatures exceeding 1400 C parts to be coated can also be immersed ready for use

32 Dispenser

33 Dispenser 3D Dosing unit for Isolat 80 G Beads and other Beads Dispenser Application Dosing unit for lubrication of plunger and chamber for die casting machines high process reliability no blocking of dosing pipes dosing arm 3 D adjustable minimal dosing possible and highly recommended exact dosing of various sizes of beads no dosing deviation

34 Forging Lubricants for Steel

35 Forging Lubricants for Steel Water-based Graphitex 108 Universal forging lubricant for hot- and warm forging thin and even films; instant wetting of dies a well balanced combination of various graphites influences the flow of material recommended for precision forging, where accuracy is in demand trouble-free production, no build-up of residues in die or on die frame

36 Forging Lubricants for Steel Water-based Graphitex CR 720 K Perfectly stable and concentrated graphite dispersion for an improved flow of steel no settling out no stirring required instant wetting, even on hot dies suitable for fine mist spray nozzles no blocking, no build-up improved flow of material

37 Forging Lubricants for Steel Water-based Graphitex CR 7 Perfectly stabilized ready for use forging lubricant for improved process reliability better metal flow during forging process trouble-free production, no blocking of nozzles instant formation of an even lubricating film improved process reliability

38 Forging Lubricants for Steel Water-based Graphitex CR 28 Very fine and highly concentrated graphite dispersion; forming of thin, smooth and even lubricating film fine graphite particles enable a perfect release film excellent release despite reduced expulsion agent recommended for precision forging economical in use

39 Forging Lubricants for Steel Water-based Graphitex CR 288 Concentrated graphite forging lubricant for large, difficult and heavy parts especially suitable for parts with complex forming paths and long contact (dwell) times extraordinary wetting- and film-forming abilities positive influence on metal flow and shear strength

40 Forging Lubricants for Steel Water-based Graphitex 930 Universal and concentrated graphite lubricant for a wide range of application for hotand semi-hot forging well balanced combination of various types of graphite enables a release film which positively influences the forging process powerful release

41 Forging Lubricants for Aluminium

42 Forging Lubricants for Aluminium Water-based Graphitex CR 25-9 Forging lubricant for aluminium and non-ferrous metal Temperature Range 160 C to 400 C promotes the metal flow during forming process resulting in optimal form filling and accurate, precise parts perfect release much cleaner forgings, hardly any residues reduced cleaning effort high surface quality improvement of tool die life due to adhesion of protective graphite various modifications available

43 Forging Lubricants for Aluminium Water-based Graphitex WF 20 Water-based, graphite-free lubricant for the forging of aluminium Temperature Range 130 C to max. 350 C well suitable for small forgings; high-speed production; large volumes high surface quality of parts trouble-free handling in downstream processes improved tool life due to an excellent protective film concentrated forging lubricant; economical in use graphite-free

44 Contact Any further questions? The correct product not found yet? Please do not hesitate to contact us! Tribo-Chemie GmbH Gutenbergstraße 4 D Hammelburg

45 GRAPHITEX Forging Lubricants raphite for reduction of wear + tear esource friendly pplication simplified ress force reduction igh temperature resistant nnovative problem solver ime reduction (cycle time) fficient in use -treme well performing

46 ?