Welding Alloys Group. WA Cored Wires. The go-to provider of advanced welding consumables. Joining

Transcription

1 Welding Alloys Group WA Cored Wires The go-to provider of advanced consumables

2 Welding Alloys Group This catalogue presents a selection of cored wires for joining applications. Welding Alloys standard products for hardfacing feature in a separate catalogue. We will gladly examine any special request. In fact, each year we receive hundreds of special requests, and as experts in our field we examine them all individually. Please do not hesitate to contact us. 0% Welding Alloys technology and manufacturing Solutions for the most stringent applications Since its foundation in 1966, the Welding Alloys Group, an independent group, has specialised in the manufacture of cored wires for joining, cladding and hardfacing applications 0% produced in our modern factories 0% our own technology. A policy of continuous R&D, hand in hand with industrial development, enables us to offer the quality guarantees required by international codes of practice, such as those that exist in the nuclear, petrochemical, offshore, LNG and transport industries. Though we are a global company, our engineers and technicians are available locally. Technical support and service is provided where it is needed, from international WA joining specialists. Welding Alloys performance guarantee means we will always recommend the product and service best suited to our customers applications. Contents Introduction Our commitment to quality The real value of Welding Alloys cored wires wires Welding of constructional steels Self shielded - Mild steels Gas shielded - Mild steels Galvanised non-alloyed steels Weathering steels Cold tough steels High strength steels Creep-resistant steels Welding of highly alloyed steels Lean duplex steels Duplex steels Superduplex steels Austenitic stainless steels Heat-resistant steels Dissimilar joints and repair Welding of Soft martensitic stainless steels Welding of nickel alloys and special applications Welding of cast irons Operating conditions for TETRA wires Packaging Technical information Alphabetical Index

3 Welding Alloys Group Our commitment to quality The real value of Welding Alloys cored wires Cost is not the only consideration when choosing a consumable. The decision must include other critical factors, such as production time, re-working, finishing costs, and associated consumable costs. Welding Alloys manufactures cored wires to the highest technological, offering constant quality and high productivity, a combination that gives the best overall value and cost control. Quality Very clean fusion and impeccable bead appearance Virtually no spatter Low energy which limits deformation, while guaranteeing excellent mechanical and metallurgical properties Our ISO-approved quality assurance system has been in place in the Group wire production units since 1993, and is a fundamental ingredient in achieving our quality objectives. Our employees commitment to high guarantees the quality of our products and services through: Production according to strict procedures, conforming to current and customer specifications Customer service from specialists, allowing the best technical and economic choices to be made Permanent commitment to customer satisfaction Team spirit driven by the pride of belonging to a dynamic and innovative group Research and Development programmes The success of Welding Alloys cored wires is due to their quality and performance. This is closely linked to our commitment to continuous improvement and to our substantial investment in R&D. As a true partner in progress, Welding Alloys collaborates closely with customers on specific projects. Performance High deposit rates (kg/h), around three times greater than with coated electrodes Optimised arc time High speed The penetration characteristics allow for work with narrower chamfers, thus reducing the quantity of necessary weld metal Flexibility Various arc processes: open-arc, gas shielded, submerged arc Usable with all types of power sources and with low cost standard gas mixtures Wide range of parameters - all-position is much easier than with solid wires Possibility of purchasing small quantities adapted to particular technical specifications Approved by: The go-to provider of advanced consumables 4 5

4 Welding of constructional steels ROBOFIL R ROBOFIL M ROBOFIL B SPEEDARC Welding process FCAW GMAW FCAW FCAW Slag Rutile fast freezing No slag (metal powder) Basic Basic Shielding gas (G) M21: Ar % CO 2 M21: Ar % CO 2 M21: Ar % CO 2 No gas Welding positions All positions * T4 type T11 type: All positions Features and benefits Ideal for out-of-position X-Ray quality on heavy section Ultimate mechanical properties Ideal for outdoor jobs *Position possible using pulsed arc modes of transfer (similar to solid wire) Cross section of ROBOFIL 1.2mm No moisture pick-up H DM guaranteed <4ml/0g Excellent wire feeding properties Excellent current transfer Very good penetration Self shielded Mild steels SPEEDARC T4 1.0 to 3.2 ROBOFIL T4 1.2 to 2.4 T 3 Z W N 3 E70T-4 T 3 Z W N 3 E70T-4 C: 0.2 Mn: 0.55 Si: 0.2 Al: 1.3 C: 0.2 Mn: 0.55 Si: 0.2 Al: Horizontal at high deposition rates Easy arc starting and restarting: simplifi es tack Well suited to of poorly fi tted joints S275 JR, S235J0G3, S235GH, P255NH, P295GH SPEEDARC T and 1.6 T 3 Z Z N 1 E71T-11 C: 0.1 Mn: 0.5 Al: All-position under negative polarity DC - Particularly recommended for fi llet and lap joints in thin sheet Very wide range of parameters S275JR, S235J0G3, S235GH, P255NH, P295GH, P235 T1&T2, P355T1&T2, ASTM: A36a - 3 all grades, A6 Gr A,B,C, A23 Gr A,B,C,D 6 7

5 Welding of constructional steels Gas shielded ROBOFIL - SPEEDARC: description, shielding gas and positions - see page 6 Mild steels ROBOFIL R and 1.6 T 46 4 P M 1 H5 E71T-1M H4 C: 0.04 Mn: C: 70 Rutile-type wire usable in all-positions with one single parameter setting Protection: mixed gas and pure CO 2 S235J2G3 to S355K2G3, P235GH to P355GH, S420NL, P275NH to P460 NH, P275NL1 to P460NL1, L2 to L290, L360MB to L415, X42 to X60 (API-5L) ROBOFIL KX 71T and 1.6 T46 2 P C 1 H5 E71T-1C-H4 / E491T-1C-H4 Mn: 1.3 Rutile-type wire usable in all-positions except vertical-down C: 0 Protection: pure CO 2 S235J2G3 to S355K2G3, P235GH to P355GH, S420NL, P275NH to P460 NH, P275NL1 to P460NL1, L2 to L290, L360MB to L415, X42 to X60 (API-5L) ROBOFIL M and 1.6 T 46 2 M M 1 H5 E70C-6M H4 Mn: 1.5 Si: 0.65 Metal-cored wire C: 0 Good mechanical properties and optimum productivity S235J2G3 to S355K2G3, P235GH to P355GH, S420NL, P275NH to P460NH, P275NL1 to 460NL1, L2 to L290, L360MB to L415, X42 (API-5L) ROBOFIL M and 1.6 T 46 6 M M 1 H5 E70C-6M H4 C: C: 0 Metal-cored wire Recommended for of heavily worked or restrained joints with toughness required down to -60 o C S235JR to S355GR, P235GH, P265GH, S275S355N, P295GH, P275NH-P355NH, P275NL1-P355NL1, X42 to X70 (API-5L) ROBOFIL B and 1.6 T 46 6 B M 3 H5 E71T-5M-JH C: 0 Strongly basic slag Welding of thick joints and of safety-critical assemblies in high carbon, high sulphur or high phosphorus steels, under heavy static or dynamic stresses S235JR to S355GR, P235GH, P265GH, S275S355N, P295GH, P275NH-P355NH, P275NL1-P355NL1, X42 to X70 (API-5L), ASTM: A 23/25 Gr A,B,C, A32-A366, Gr55,60,65,70, 70 Gr30,33,36,40,45, 72 Gr 42,50 Galvanised non-alloyed steels ROBOFIL M 71Zn 1.2 and 1.6 Weathering steels T 46 Z Z M M 1 H5 E70C-GS C: 0.1 Mn: 1.6 Si: C: 60 Seamless copper coated metal cored tubular wire for semi-automatic gas shielded arc Designed for single and multi-pass of galvanised steels St, St13, Stm ZStE 260 to ZStE 420 StE 250-2Z to StE 305-3Z ROBOFIL M 71Cu 1.2 and 1.6 T 46 2 Z M M 1 H5 E70C-G H4 Mn: 1.1 Cr: 0.5 Ni: 0.4 Cu: C: 0 Weld deposit with the same colour as that of weathered steel Metal-cored wire for single or multi-pass and for automatic S235J2W, S355K2W, S355J2G3Cu, CORTEN-A, PATINAX 37, ASTM: A36, A23 Gr B,C Cold tough steels ROBOFIL R Ni and 1.6 ROBOFIL R Ni1SR 1.2 and 1.6 ROBOFIL M Ni1 1.2 and 1.6 ROBOFIL B Ni1 1.2 and 1.6 T Ni P M 1 / T46 4 1Ni P C 1 H5 E1T1-Ni1M-JH4 / E1T1-Ni1C-JH4 T Ni P M 1 H5 E1T1-Ni1M-JH4 T Ni M M 1 H5 E0C-Ni1 H4 T Ni B M 3 H5 E0T5-GM JH4 C: 0.07 Mn: Ni: 0.9 Mn: 1.2 Ni: 0.9 C:0.05 Mn: 1.3 Si: 0.6 Ni: 0.9 Ni: 1.1 6* 550* 25* -40 C: 90* C: ** 5** 2** -60 C: 70** C: C: 0 1% Ni alloyed wire for fine-grained steels with toughness required down to -60 o C High resistance to initiation and propagation of cracks on account of its particularly low diffusible hydrogen content (<4 ml/0g) Rutile-type wire for all-position Stress-relievable Metal-cored wire for single or multi-pass and for automatic Strongly basic wire satisfying very high toughness requirements L450NB, L245MB-L450MB, P355NL1-P460NL1, P355NL2- P460NL2, S460N, P355NH-P460NH, S30NL-S460NL, S30NL1-S460NL1, ASTM: Gr65, 72 Gr55,60,65, A633 GrE, A6 GrI, 37 Gr1-3 ROBOFIL M Ni3 1.2 and 1.6 T 46 3Ni B M 3 H5 E1T5-G H4 C: 0.04 Mn: 0.7 Ni: PWHT 1h/620 C -0 C: 0 Metal-cored wire specially developed for 3.5% nickel steels Excellent toughness down to -0 O C after heat treatment at 620 O C for 1 hour Ni-Ni, ASTM: A350 Gr LF3 9 *Under M21 gas shielding ** S.R. 600 C / 2h

6 Welding of constructional steels Gas shielded ROBOFIL - SPEEDARC: description, shielding gas and positions - see page 6 High strength steels ROBOFIL M NiMo 1.2 and 1.6 ROBOFIL B NiMo 1.2 and 1.6 T NiMo M M 1 H5 E90C-G H4 T NiMo B M 3 H5 E90T5-G H4 Mn: 1.6 Ni: 1.6 Mo: 0.3 Ni: 1.2 Mo: C: * * 24 25* -60 C: C: 65* 1.5% Ni weld deposit for service temperature down to -60 o C Welding of fine-grained steels with low temperature toughness Especially low diffusible hydrogen content Metal-cored wire for single pass or multi-pass and for automatic Strong basic wire satisfying very high toughness requirements S355N, S500NL, S500NL1, P460NL1, P460NL2, S500QL, 15MnNi3, API-5L X60, X65, X70 ROBOFIL R and 1.6 ROBOFIL R and 1.6 ROBOFIL M and 1.6 T69 6 Z P M 1 H5 E111T1-GM-JH4 E111T1-M21A-G H4 T 69 4 Mn2NiMo P M 1 H5 E111T1-K3M-JH4 T 69 4 Mn2NiCrMo M M 1 H5 E1C-K4 H4 Mn: 1. Ni: 2.2 Mo: 0.15 Mn: 1.5 Ni: 2.2 Mo: 0.35 Mn: 1.5 Cr: 0.5 Ni: 2.5 Mo: C: C: C: C: 60 Very high strength nickel-chromium-molybdenum alloyed weld deposit Rutile-type wire for all-position Metal cored wire for single or multipass and for automatic S690QL1, N AXTRA63-70; ASTM: GrC, et 517 GrA,B,C,E,F,H,- J,K,M,P, A656, A67 GrC ROBOFIL B and 1.6 T 69 5 Mn2NiCrMo B M 3 H5 E1T5-K4M-JH4 Cr: 0.3 Ni: 2.4 Mo: C: 60 Strong basic wire satisfying very high toughness requirements Very good sound deposit Creep resistant steels ROBOFIL M Mo 1.2 and 1.6 T MoL M M 1 H5 E0C-G H4 Mn: 1.2 Mo: ** 5 40** 25 27** -40 C: C: 60** Metal-cored wire 0.5% Mo weld deposit for service temperature from -50 o C to +500 o C Safety-critical applications on very thick mild steels and on steels with moderately high yield points P235GH, P265GH, P295GH, Mo3, S5N, P3GH, ASTM: A335GrP1, A1-94 GrT1A, A2M GrF1, A204M GrA,B,C, A250 GrT1, A217 GrWC1 ROBOFIL M CrMo1 1.2 and 1.6 ROBOFIL B CrMo1 1.2 and 1.6 T CrMo1 M M 1 H5 E0C-B2 H4 T CrMo1 B M 3 H5 E1T5-B2 H4 Mn: 0. Cr: 1.2 Mo: 0.5 Mn: 1.1 Cr: 1.2 Mo: PWHT 1h/690 C +20 C: 0 PWHT 1h/690 C +20 C: 0 Creep resistant 1.25% Cr - 0.5% Mo weld deposit Metal-cored wire for single or multipass and for automatic Strongly basic wire Tough sound deposit highly resistant to initiation and propagation of cracks at high and low temperatures (1.7335) 13CrMo4-5, (1.7205) 15CrMo5, (1.75) 42CrMo4, (1.72) 25CrMo5-4, (1.725) 24CrMo5; ASTM: A193 GrB7, A335 GrP11, A217 GrWC6 ROBOFIL M CrMo2 1.2 and 1.6 ROBOFIL B CrMo2 1.2 and 1.6 T CrMo2 M M 1 H5 E90C-B3 H4 T CrMo2 B M 3 H5 E91T5-B3 H4 Mn: 0. Cr: 2.3 Mo: 1 Mn: 0. Cr: 2.3 Mo: PWHT 1h/690 C +20 C: 70 Creep resistant 2.25% Cr - 1.0% Mo weld deposit PWHT 1h/690 C +20 C: 0 High resistance to oxidation and to corrosion by hot sulphur-containing media Metal-cored wire for single or multipass and for automatic Strongly basic wire Tough sound deposit highly resistant to initiation and propagation of cracks at high and low temperatures (1.730) CrMo9, (1.075) CrSiMoV7, (1.7379) G17CrMo9; ASTM: A335 Gr P, A217 Gr WC9 ROBOFIL B P and 1.6 T69T5-0G-9C1MV-H5 E90T5-M20PY-B91-H4 C: 0. Mn: 0.7 Cr: Ni: 0.3 Mo: 1 Nb 0.06 V: 0.23 N: 0.05 Cu: PWHT 4h/760 C +20 C: 60 9% Cr -1% Mo weld deposit modified by Nb, V and N additions (P91/T91) Very good toughness properties (1.4903) XCrMoVNb 9-1; ASTM: A199 GrT91, A335 GrP91, A213/213M GrT91 11 *Stress relieved ** PWHT 1h / 620 C

7 Welding of highly alloyed steels TETRA S TETRA S B TETRA V TUBE S Welding process FCAW FCAW FCAW GMAW or SAW AWS type T0-1/4 T0-4 T1-1/4 ECXXX Slag Rutile slow freezing Basic Rutile fast freezing No slag (metal powder) Shielding gas (G) Flux for submerged arc (S) M21: Ar % CO 2 M20: Ar % CO 2 M21: Ar % CO 2 C1: 0% CO 2 M21: Ar % CO 2 M20: Ar % CO 2 C1: 0% CO 2 M: Ar % CO 2 I1: 0% Ar M13: Ar % O Neutral Flux Welding positions All positions All positions* (GMAW) Features Optimised bead appearance and productivity in flat and downhand positions Ultimate impact toughness and crack resistance Ideal for out-of-position X-ray quality on heavy sections *Position possible using pulsed arc modes of transfer (similar to solid wire) Welding Alloys Group has developed TETRA V stainless steel cored wires with controlled Bismuth content (<20ppm), we have also developed Basic stainless steel cored wires (TETRA S B) for several chemical analyses, if you would like more information on these products, please ask our experts. Detailed operating conditions see page 26 Type Grade Process O: open arc G: gas shielded S: sub arc Lean duplex stainless steel TETRA S TETRA V TUBE S TUBE S LD62 LD62 LD62 LD62 G G G S 1.2 and and and and 3.2 T Z 24 N L R M21 3 (C1 3) T Z 24 N L P M21 1 (C1 1) T Z 24 N L M M 1 T Z 24 N L M NO 3 Si: 0.6 Cr: 24 Ni:.5 Mo: 0.2 Cu: 0.3 N: C: C: C: C: 40 Duplex stainless steels Austenitic-ferritic deposit in CrNi steel - type 2304 of lean duplex stainless steels and dissimilar assemblies Corrosion resistance is comparable to the standard austenitic grades like 4301 and 4404 (1.4306) X2CrNi19-11, (1.4301) X5CrNi-, (1.4311) X2CrNiN-, (1.43) GXCrNi-, AISI L-304LN , ASTM: A157 GrC9; A320 GrBC or D TETRA S 9 3L G 1.2 and 1.6 TETRA V 9 3L G 1.2 and 1.6 TUBE S 9 3L G 1.2 and 1.6 TUBE S 9 3L S 2.4 and 3.2 T 9 3 N L R M21 3 (C1 3) E09T0-1/-4 T 9 3 N L P M21 1 (C1 1) E09T1-1/-4 T 9 3 N L M M 1 EC09 T 9 3 N L M NO 3 EC09 Mn: 1.2 Si: 0. Cr: 23 Ni: 9 Mo: 3.1 N: C: C: C: C: 55 Austenitic-ferritic deposit in CrNiMo steel - type 09 Very good corrosion resistance: CPT: 25 C of duplex stainless steels and dissimilar assemblies (1.4462) X2CrNiMoN-5-3, (1.4362) X2CrNiN 23-4, UNS S303, S305, J905, S31500, S32304, S32404 Super duplex stainless steels TETRA S D57L G 1.2 and 1.6 TETRA V D57L G 1.2 and 1.6 TUBE S D57L G 1.2 and 1.6 TUBE S D57L S 2.4 and 3.2 T Cu N L R M21 3 E2594T0-4 T Cu N L P M21 1 E2594T1-4 T Cu N L M 1 EC2594 T Cu N L M NO 3 EC2594 Mn: 1 Cr: 25.5 Ni: 9 Mo:3.0 Cu: 1. N: C: C: C: C: 45 Austenitic-ferritic deposit in CrNiMo steel - type 2553 of superduplex stainless steels Great flexibility of use with type 0/20 mixed gas Outstanding corrosion resistance: CPT: 40 C (1.4507) X2CrNiMoCuN25-6-3, (1.44) X2CrNiMoN (1.4501), X2CrNiMoCuWN , (1.4517) X3CrNiMoCuN , UNS S32520, S32550, S32750, S32760, S32740, J93404, J93390, J

8 Welding of highly alloyed steels Detailed operating conditions see page 26 Type Grade Process O: open arc G: gas shielded S: sub arc Austenitic stainless steels TETRA S 30L G 1.2 and 1.6 TETRA V 30L G 1.2 and 1.6 TUBE S 30L G 1.2 and 1.6 TUBE S 30L S 2.4 and 3.2 T 19 9 L R M21 3 (C1 3) E30LT0-1/-4 T 19 9 L P M21 1 (C1 1) E30LT1-1/-4 T 19 9 L M M 1 EC30L T 19 9 L M NO 3 EC30L Si: 0.7 Cr: 19.5 Ni: C: C: C: C: 50 Austenitic deposit in CrNi steel - type 30L of similar compositions, resistant to corrosion Service temperatures from -196 C to +400 C TETRA V 30XL-G is specifically dedicated for cryogenic application with process temperature down to -196 C: 40J (thanks to the controlled ferrite) (1.4306) X2CrNi19-11, (1.4301) X5CrNi., (1.4311) X2CrNiN-, (1.43) GXCrNi- AISI L-304LN ; ASTM: A157 Gr C9, A320 Gr BC or D TETRA S 347L G 1.2 and 1.6 TETRA V 347L G 1.2 and 1.6 TUBE S 347L G 1.2 and 1.6 TUBE S 347L S 2.4 and 3.2 TETRA S 3L G 1.2 and 1.6 TETRA V 3L G 1.2 and 1.6 TUBE S 3L G 1.2 and 1.6 TUBE S 3L S 2.4 and 3.2 T 19 9 Nb R M21 3 (C1 3) E347T0-1/-4 T 19 9 Nb P M21 1 (C1 1) E347T1-1/-4 T 19 9 Nb M M 1 EC347 T 19 9 Nb M NO 3 EC347 T 19 3 L R M21 3 (C1 3) E3LT0-1/-4 T 19 3 L P M21 1 (C1 1) E3LT1-1/-4 T 19 3 L M M 1 EC3L T19 3 L M NO 3 EC3L Si: 0.7 Cr: 19 Ni:.5 Nb: 0.5 Si: 0. Cr: 19 Ni: Mo: C: C: C: C: >27 Austenitic deposit in CrNiNb steel - type 347 of Ti or Nb stabilised steels of similar composition, resistant to corrosion Weld overlaying of clad plates of the same or similar compositions Service temperatures from -196 C to +400 C C: 40 Austenitic deposit in CrNiMo steel type 3L resistant to C: C: C: 50 intercrystalline corrosion under humid conditions up to 400 C. of low-carbon or stabilised steels with similar compositions Weld overlaying of clad plates of the same or similar compositions Service temperatures from -1 C to +400 C TETRA V 3XL-G is specifically dedicated for cryogenic application with process temperature down to -196 C: 32J (thanks to the controlled ferrite) (1.4550) X6CrNiNb-, (1.4541) X6CrNiTi-, (1.4552) GX5CrNiNb19-11, (1.4311) X2CrNiN., (1.4301) X5CrNi-, (1.4546) X5CrNiNb - AISI , ASTM A296 Gr.CFC, A157GrC9; A320GrBC or D (1.4401) X5CrNiMo17--2, (1.4404) X2CrNiMo17--2, (1.4435) X2CrNiMo--3, (1.4436) X3CrNiMo , (1.4571) X6CrNiMoTi17--2, (1.450) X6CrNiMoNb17--2, (1.453) XCrNiMoNb-, (1.4409) GX2CrNiMo UNS S 303, 300, 353, AISI3L, 3Ti, 3Cb TETRA S 317L G 1.2 and 1.6 TETRA V 317L G 1.2 and 1.6 TUBE S 317L G 1.2 and 1.6 T Z L R M21 3 (C1 3) E317LT0-1/-4 T Z L P M21 1 (C1 1) E317LT1-1/-4 T Z L M M 1 EC317L Si: 0. Cr: 19.5 Ni: 13 Mo: C: C: C: 40 of low-carbon steels with similar compositions for in- Austenitic deposit in CrNiMo steel - type 317L creased corrosion resistance Service temperatures up to +400 C (1.4429) X2CrNiMoN , (1.4435) X2CrNiMo --3, (1.443) X2CrNiMo AISI 3L-3LN-317LN-317L TUBE S 317L S 2.4 and 3.2 T Z L M NO 3 EC317L C: 0 TETRA S 3L G 1.2 and 1.6 TETRA V 3L G 1.2 and 1.6 TUBE S 3L G 1.2 and 1.6 TUBE S 3L S 2.4 and 3.2 T 19 3 Nb R M21 3 (C1 3) E3T0-1/-4* T 19 3 Nb P M21 1 (C1 1) E3T1-1/-4* T 19 3 Nb M M 1 EC3 T19 3 Nb M NO 3 EC3 Mn: 1.5 Si: 0.9 Cr: 19.5 Ni: Mo: 2.9 Nb: C: C: C: C: 60 Austenitic deposit in CrNiMoNb steel - type 3 compositions Service temperatures up to +400 C and cladding of Ti or Nb stabilised steels of similar (1.4751) X6CrNiMoTi 17--2, (1.450) X6CrNiMoNb-, (1.4401) X5CrNiMo17--2, (1.4435) X2CrNiMo UNS S353, AISI 3Ti-3Cb TETRA S 904L G 1.2 and 1.6 TETRA V 904L G 1.2 and 1.6 TUBE S 904L G 1.2 and 1.6 TUBE S 904L S 2.4 and 3.2 T Z Cu L R M21 3 E35T0-4* T Z Cu N L P M21 1 EC35* T Z Cu L M I1 1 EC35 T Z Cu L M NO 3 EC35 Mn: 3 Cr: 21 Ni: 25.5 Mo: 4.9 Cu: C: C: C: C: 45 Fully austenitic deposit in CrNiMoCu steel type 35 Great flexibility of use: unique rutile type slag in the TETRA version Specially developed for the phosphate industry Welding of matching steel (UB6), 904L Service temperatures from -1 C to +400 C (1.4539) X1NiCrMoCu , (1.4537) X1CrNiMoCuN , (1.4505) X4NiCrMoCuNb20--2 UNS N0904, S31726 *Nearest 15

9 Welding of highly alloyed steels Detailed operating conditions see page 26 Type Grade Process O: open arc G: gas shielded S: sub arc Heat-resistant steels TETRA V 2 G 1.2 and 1.6 T Z 2 P M21 1 (C1 1) E--2 T1-1/-4** Si:0.5 Cr:.5 Ni: 9.6 Mo: 1.2 Heat resistant austenitic deposit for applications up to 50 C C: 70 Unique resistance to hot cracking (1.494) X6CrNi-11, (1.4941) XCrNiTi-, (1.4961) XCrNiNb -13, (1.4919) X6CrNiMo TETRA S 30H G 1.2 and 1.6 TETRA V 30H G 1.2 and 1.6 TUBE S 30H G 1.2 and 1.6 TUBE S 30H S 2.4 and 3.2 T Z 19 9 H R M21 3 (C1 3) E30HT0-1/-4 T Z 19 9 H P M21 1 (C1 1) E30HT1-1/-4 T Z 19 9 H M M EC30H T Z 19 9 H M NO 3 EC30H Si: 0. Cr: 20.5 Ni: C: C: C: C: 0 Austenitic deposit in CrNi steel - type 30H with controlled ferrite level, heat resistant up to 650 C and oxidation resistant up to 00 C and cladding of stabilised or non stabilise creep-resistant austenitic steels with similar compositions (1.494) X6 CrNiNb-11, (1.450) X6CrNiNb-, (1.47) XCrNiTi-9 AISI 304H-321H-347H TETRA S 309H G 1.2 and 1.6 T H R M21 3 (C1 3) E317LT0-1/ C: 50 TETRA V 309H G 1.2 and 1.6 TUBE S 309H G 1.2 and 1.6 T H P M21 1 (C1 1) E309T1-1/-4 T H M M 1 EC309 Si: 0. Cr: 23 Ni: C: C: 60 Heat resistant austenitic deposit in CrNi steel - type 309, oxidation resistant up to 900 C of steel forgings and castings with similar compositions (1.42) X15CrNiSi20-, (1.426) G-X40CrNiSi -9, (1.433) X7CrNi 23-. AISI 305, ASTM: A297 HF TUBE S 309H S 2.4 and 3.2 TETRA S 309HT G 1.2 and 1.6 TETRA V 309HT G 1.2 and 1.6 T H M NO 3 EC309 T Z N H R M ** T Z N H P M21 1 -** Mn: 1 Si: 1.4 Cr: Ni: N: 0.1 (+ Ce) C: C: C: 55 Heat resistant austenitic deposit in CrNi steel modified type 309, with additions of nitrogen and rare earths of steels with similar compositions resisting oxidation up to 00 C Good resistance to fatigue and to deformation linked to rapid and repeated temperature variations (1.435) X9CrNiSiNCe , UNS S3015, S MA TETRA S B 3 G 1.2 and 1.6 T B M21 3 E3T0-4* C: 0 TETRA V 3 G 1.2 and 1.6 TUBE S 3 G 1.2 and 1.6 T P M21 1 (C1 1) E3T1-1/-4* T M M 1 EC3* C: 0.1 Mn: 2.5 Cr: 25.5 Ni: C: C: 70 Heat resistant austenitic deposit in CrNi steel - type 3, resistant to oxidation up to 1150 C of stainless steels with similar compositions Good resistance to hot cracking during (1.437 ) GX40CrNiSi 25-, (1.440) GX15CrNi25-20, (1.441) X15CrNiSi ASTM: A297HF TUBE S 3 S 2.4 and 3.2 T M NO 3 EC : 0 TETRA S 347H G 1.2 and 1.6 T 19 9 Nb R M21 3 (C1 3) E347HT0-1/ C: 60 TETRA V 347H G 1.2 and 1.6 TUBE S 347H G 1.2 and 1.6 T 19 9 Nb P M21 1 (C1 1) E347HT1-1/-4 T 19 9 Nb M M 1 EC347 Si: 0.9 Cr: 19.5 Ni:.5 Nb: C: C: 70 Austenitic deposit in CrNiNb steel - type 347 with controlled ferrite level, creep resistant Heat resistant up to 700 C and cladding of steels with similar compositions (1.450) X6CrNiNb -, (1.47), XCrNiTi -9 AISI 321H-347H TUBE S 347H S 2.4 and 3.2 T 19 9 Nb M NO 3 EC C: 70 *Nearest **No AWS specification is available 17

10 Welding of highly alloyed steels Detailed operating conditions see page 26 Type Grade Process O: open arc G: gas shielded S: sub arc Typical mechanical properties Description and applications Dissimilar joints and repair TETRA S 3 G 1.2 and 1.6 TETRA V 3 G 1.2 and 1.6 TUBE S 3 G 1.2 and 1.6 TUBE S 3 S 2.4 and 3.2 T 29 9 R M21 3 (C1 3) E3T0-1/-4 T 29 9 P M21 1(C1 1) E3T1-1/-4 T 29 9 M M 1 EC3 T 29 9 M NO 3 EC3 C: 0.1 Mn: 1.3 Si: 0. Cr: 29 Ni:.6 Mo: C: C: C: C: 40 Austeno-ferritic deposit in CrNi steel - type 3, offering exceptional cracking resistance of unknown or hard-to-weld steels Dissimilar joints, including those to steels with high carbon equivalents : high speed steels, tool steels, Mn steels, high strength constructional steels, abrasion-resistant steel plates TETRA S 307 G 1.2 and 1.6 TETRA V 307 G 1.2 and 1.6 TUBE S 307 G 1.2 and 1.6 T Mn R M21 3 (C1 3) E307T0-1/-4* T Mn P M21 1 (C1 1) E307T1-1/-4* T Mn M M 1 EC307* C: 0.1 Mn: 6 Si: 0.9 Cr: 19 Ni: C: C: C: 70 Work-hardening austenitic deposit in CrNiMn steel - modified type 307 of % Mn austenitic steels Service temperatures from -0 C to +300 C Dissimilar joints, of steels of unknown types, armouring steels, buffering TUBE S 307 S 2.4 and 3.2 T Mn M NO 3 EC307* C: 70 TETRA S G 1.2 and 1.6 TETRA V G 1.2 and 1.6 TUBE S G 1.2 and 1.6 TUBE S S 2.4 and 3.2 T 20 3 R M21 3 (C1 3) E30MoT0-1/-4* T 20 3 P M21 1 (C1 1) E30MoT1-1/-4* T 20 3 M M 1 EC30Mo* T 20 3 M NO 3 EC30Mo* M: 1.5 Si: 0. Cr: 20.5 Ni: 9.7 Mo: C: C: C: C: 50 Austenitic deposit in CrNiMo steel - modified type 30Mo, offering high mechanical strength High resistance to hot cracking Service temperatures from -60 C to +300 C Fabrication of armoured vehicles, joining of steels with high yield points and limited weldability, dissimilar joints TETRA S 309L G 1.2 and 1.6 TETRA V 309L G 1.2 and 1.6 TUBE S 309L G 1.2 and 1.6 T 23 L R M21 3 (C1 3) E309LT0-1/-4 T 23 L P M21 1 (C1 1) E309LT1-1/-4 T 23 L M M 1 EC309L Si: 0.7 Cr: 23.5 Ni: C: C: 40 N/A N/A N/A N/A Austeno-ferritic deposit in over-alloyed CrNi steel - type 309L, with optimised ferrite content for joining dissimilar metals of steels with similar compositions and joining carbon steels to stainless steels. Buffering before cladding Service temperatures from -60 C to +350 C TUBE S 309L S 2.4 and 3.2 T 23 L M NO 3 EC309L : 65 TETRA S 309LMo G 1.2 and 1.6 TETRA V 309LMo G 1.2 and 1.6 TUBE S 309LMo G 1.2 and 1.6 TUBE S 309LMo S 2.4 and 3.2 T 23 2 L R M21 3 (C1 3) E309LMoT0-1/-4 T 23 2 L P M21 1 (C1 1) E309LMoT1-1/-4 T 23 2 L M M 1 EC309LMo T 23 2 L M NO 3 EC309LMo Si: 0. Cr: 23.5 Ni:.5 Mo: C: C: C: C: 50 Austeno-ferritic deposit in over-alloyed CrNiMo steel - type 309LMo, for joining dissimilar metals of stainless steels to mild or low-alloyed steels at high dilution levels Buffering before cladding Service temperatures from -60 C to +350 C TETRA S 309LNb G 1.2 and 1.6 TETRA V 309LNb G 1.2 and 1.6 TUBE S 309LNb G 1.2 and 1.6 TUBE S 309LNb S 2.4 and 3.2 T Z 23 Nb R M21 3 (C1 3) E309LNbT0-1/-4 T Z 23 Nb P M21 1 (C1 1) E309LNbT1-1/-4 T 23 Nb M M 1 EC309LNb* T 23 Nb M NO 3 EC309LNb C: Si: 0.7 Cr: 23 Ni:.5 Nb: C: C: C: C: 60 Austeno-ferritic deposit - type 309LNb of steels with similar compositions and joining carbon steels to stainless steels Single-layer cladding to reach 347 chemistry Service temperatures from -60 C to +350 C *Nearest 19

11 Welding of highly alloyed steels CHROMECORE B CHROMECORE V CHROMECORE M Welding process FCAW FCAW GMAW AWS type T0-4 T1-1/4 ECXXX Slag Basic Rutile fast freezing No slag (Metal powder) Shielding gas (G) Flux for submerged arc (S) M: Ar % CO 2 M20: Ar % CO 2 M21: Ar % CO 2 M20: Ar % CO 2 M: Ar % CO 2 C1: 0% CO Neutral flux Welding positions All positions All positions* Features Ultimate impact toughness and crack resistance Ideal for out-of-position X-Ray quality on heavy section *Position possible using pulsed arc modes of transfer (similar to solid wire) Type Grade Process O: open arc G: gas shielded S: sub arc Typical mechanical properties** Description and applications CHROMECORE M 4NiMo G/S 1.2 and 1.6 CHROMECORE V 4NiMo G 1.6 CHROMECORE B 13 4 G 1.2 and 1.6 T 13 4 M M 1 EC4NiMo* T 13 4 P M21 1 E4NiMoT1-4 T 13 4 M M 2 EC4NiMo C: 0.02 Mn: 0.9 Si: 0.7 Cr:.5 Ni: 4.7 Mo: 0.55 Mn: 0.40 Cr: Ni: 4.5 Mo: 0.5 C: 0.02 Mn: 0.5 Si: 0.25 Cr: Ni: 4.5 Mo: C: C: C: C: C: 1-20 C: 0 Soft martensitic stainless steel type 13Cr- 4Ni and rebuilding of turbines in the hydropower industry and cavitation resistance CHROMECORE B 5 1-G soft martensitic deposit is also available and provides better pitting corrosion resistance A post-weld heat treatment at 50 C C is advised to obtain a tempered martensite that combines ductility, corrosion resistance * Nearest ** After PWHT 50 C - hours 20 21

12 Welding of nickel alloys and special applications GAMMA (-G) GAMMA (-O) GAMMA V Welding process FCAW FCAW FCAW AWS Type T0-4 T0-3 T1-4 Slag Basic Basic Rutile fast freezing Shielding gas M21: Ar % CO 2 No gas M21: Ar % CO 2 Flux for submerged arc (S) Welding positions All positions Features Ultimate impact toughness and crack resistance Ideal for outdoor jobs Ideal for out-of-position Process O: open arc G: gas shielded S: sub arc - Ni balance GAMMA 2 G 1.2 and 1.6 GAMMA 2 O 1.2 and 1.6 GAMMA 464 G 1.2 and 1.6 GAMMA V 464 G 1.2 and 1.6 T Ni 62 B M21 3 ENiCrFe3T0-4 T Ni 62 B NO 3 ENiCrFe3T0-3 T Ni 603 B M21 3 ENiCr3T0-4* T Ni 603 P M21 1 ENiCr3T1-4* C: 0.01 Mn: 6 Cr: 17 Nb: 1.7 Fe: 6 C: 0.02 Mn: 5.5 Si: 0.2 Cr: 20 Nb: 2.4 Mo: 1.3 Fe: C: C: C: C: 0 and cladding of corrosion and heat resistant type 600 nickel alloys Dissimilar joints between stainless steels and CrMo steels of heat resistant steels and repair of steels with limited weldability Basic type wire depositing a NiCrFe alloy classification for stick electrodes Service temperatures from -196 C to +900 C Conforms to the requirements of the ENiCrFe-3 Basic type wire depositing a NiCr alloy Reduced Fe content and raised Cr content Service temperatures from -269 C to over +00 C (2.4) NiCr15Fe, 600 alloys, 600L, 00H GAMMA 625 G 1.2 and 1.6 GAMMA V 625 G 1.2 and 1.6 GAMMA 276 G 1.2 and 1.6 GAMMA V 276 G 1.2 and 1.6 GAMMA 400 G 1.2 and 1.6 GAMMA V CRYO G 1.2 and T Ni6625 B M21 3 ENiCrMo3T0-4 T Ni6625 P M21 1 (C1 1) ENiCrMo3T1-1/-4 T Ni6276 B M21 3 ENiCrMo4T0-4 T Ni6276 P M21 1 ENiCrMo4T1-4 T Z Ni 4060 B M21 3 ENiCu7T0-4** T Z Ni 6620 P M21 1 ENiCrMo6T1-4** C: Mn: 0.4 Cr: 21 C: 0.02 Mn: 0.02 Cr: Mn: 3.5 Cu: 30 C: 0.01 Mn: 2.5 Cr: * Nearest **No AWS specification is available C: Mn: 0.4 Si: 0.2 Cr: Mo: W: 4 Fe: 5 C: Mn: 0.6 Si: 0.1 Cr: Mo: W: 4 Fe: 5 Mo: 9 Nb: 3.4 Fe: 0.4 Mo:. Nb: 3.4 Fe: <1 Ti: 2 Fe: 1 Al: 0.07 Mo: 6 Nb: 2 W: 1.5 Fe: C: C: C: C: C: C: 0 Conforms to the requirements of the ENiCrMo-3 classification for stick electrodes and cladding of Ni base alloys of corresponding types of steels exposed to low temperatures: CrNi (Mo,N) austenitic steels and 5-9% Ni quenchhardening steels Dissimilar joints between Ni base alloys or to low alloy or stainless steels of super-austenitic stainless steels Service temperatures from -196 C to +10 C Special flux cored nickel-based wire for gas shielded arc Meets the NiCrMo-4 requirements Latest generation basic slag quality guarantees optimum metallurgical quality and attractive welder appeal Together with enhanced productivity, GAMMA 276 offers many other advantages compared to solid wires improved weldability, almost no spatter, better arc stability, enhanced wetting properties, better bead aspect and shape, and use of classical M21 gas mixtures Special flux cored nickel-based wire for gas shielded arc Latest generation basic slag quality guarantees optimum metallurgical quality and attractive welder appeal Meets the NiCrMo-4 requirements All-positional Advantages compared to solid wires: enhanced productivity, improved weldability, almost no spatter, better arc stability, enhanced wetting properties, better bead aspect and shape, and use of classical M21 gas mixtures Basic type wire depositing a N04400 type alloy (65%Ni-30%Cu) Deoxidation system designed to eliminate porosity and hot cracking Excellent resistance to hot cracking of alloys of corresponding types and cladding Flux cored nickel base wire for gas shielded arc Designed for all-position operability Especially designed for 9 % nickel steel Also used for joining low alloyed steel for cryogenic applications (2.456) NiCrMo9Nb, (2.45) NiCr21Mo, (1.476) XNiCrAlTi 32-20H, (1.476) XNiCrAlTi 32-21, X Ni9; ASTM A 533Gr1, 625 alloys, 00H (2.419) NiMoCr15W (1.560) XNi5 / Ni19 (1.5662) X Ni 9 Alloy 400, N04400, NiCu30Fe, , Alloy 405, N04405, N05500, Alloy 500, N65500 (1.5662) XNi9; (1.560) XNi5; (1.5637) Ni or Ni

13 Welding of cast irons CAST (-G) CAST (-O) Welding process FCAW FCAW Slag Basic Basic Shielding gas M13: Ar + 0,5-3% O 2 M: Ar + 0,5-5% CO 2 M21: Ar % CO 2 No gas Welding positions Features Ultimate impact toughness and crack resistance Ideal for outdoor jobs Process O: open arc G: gas shielded S: sub arc standard CAST NICI O 1.6 to 2.4 T C NiFeT3-CI NO CAST NICI G 1.2 and 1.6 T C NiFeT3-CI M21 CAST NiFe G 1.2 and 1.6 T C Z NiFe-1 M C: 1.2 Mn: 4 Si: 0.9 Ni: 45 C: 0.6 Mn: 4 Si: 0.6 Ni: 45 C: 0.5 Mn: 2.5 Ni: FeNi deposit for rebuilding ductile or spheroidal cast iron and for joining cast irons to each other Reduced heat affected zone (HAZ) Dissimilar joints between cast irons and steels NiFe deposit for joining heavy thicknesses of ductile and spheroidal cast iron and for restrained joints Reduced heat affected zone (HAZ) Easily machined deposit GG to GG40, GTS35 to GTS 70, GTW35 to GTW 70, GGG40 to GGG0 GG to GG40, GTS35 to GTS 70, GTW35 to GTW 70, GGG40 to GGG

14 Version 6.1 Optimum parameters vary according to the power source used Shielding gas Gas flow rate Stick out See table page When using a 0% CO 2 gas shield, 1 to 2 volts extra is recommended - 20 ml/min - 20 mm for wire mm - 25 mm for wire mm Downhand and horizontal fillet - TETRA S and TETRA V wires Welding positions 1G - 1F Type of joint Plate thickness [mm] Wire diameter [mm] Intensity [A] Voltage [V] Wire feed speed [m/min] Lap joint J joint V - Root pass V - Filling passes Fillet weld All-positions - TETRA V wires Welding positions 3G - 3F 4G - 4F 2G - 1G Operating conditions for TETRA wires Stringer bead. Use of the correct gun angle will give good control of the weld pool, good tie-in and optimum penetration. Type of joint Wire diameter [mm] Intensity [A] Voltage [V] Wire feed speed [m/min] V - Root pass V - Filling passes Fillet Weld V - Root pass V - Filling passes Fillet Weld V - Root pass V - Filling passes These parameters are valid for all plate thicknesses 90 o 90 o 70 o - 90 o o o Lightly weaved beads 50 o -0 o 50 o 90 o o 45-50o 0 o 0 o 0 o 0 o -90 o o 90 o Packaging Metal basket spool net weight: External diameter: Internal diameter: Width: 544 standard: Plastic reel* net weight: External diameter: Internal diameter: Width: 25kg 4mm 300mm 0+/-3mm B kg 390 mm 305 mm 90 mm Welding Positions s Drum net weight: External diameter: Height: Technical Information All weld metal compositions and mechanical properties given are typical average values. All chemical compositions given are for all weld metal deposits Welding Alloys recommends fluxes suited for use with its submerged-arc wires Technical data sheets and safety data sheets are available for all products in accordance with EC directives 91/155/CEE and 93/1/CE and to international standard ISO kg 595mm 60mm Small plastic spool* net weight: 5 kg External diameter: 200 mm Internal diameter: 51.5 mm Width: 55 mm 544 standard: S 200 Welding products and techniques evolve constantly. All descriptions, illustrations and properties given in this catalogue are subject to change and can only be considered as general guidance. Metal basket spool net weight: 15 kg External diameter: 300 mm Internal diameter: 51.5 mm Width: 3 mm 544 standard: BS 300 Plastic spool* net weight: 15 kg External diameter: 300 mm Internal diameter: 51.5 mm Width: 3 mm 544 standard: S 300 Small metal basket spool net weight: 5 kg External diameter: 200 mm Internal diameter: 51.5 mm Width: 55 mm *Manufactured to order at client s request EN-ISO PA PA PB PC PD PE PF PG ASME IX 1G 1F 2F 2G 4F 4G 3G 3G Alphabetical Index Product Name CAST NICI CAST NiFe CHROMECORE B 13 4 CHROMECORE M 4 NiMo CHROMECORE V 4 NiMo GAMMA 2 GAMMA 276 GAMMA 400 GAMMA 464 GAMMA 625 GAMMA V 276 GAMMA V 464 GAMMA V 625 GAMMA V CRYO ROBOFIL B 700 ROBOFIL B 71 ROBOFIL B CrMo1 ROBOFIL B CrMo2 ROBOFIL B Ni1 ROBOFIL B NiMo ROBOFIL B P91 ROBOFIL KX 71T1 + ROBOFIL M 70 ROBOFIL M 700 ROBOFIL M 71 ROBOFIL M 71Cu ROBOFIL M 71Zn ROBOFIL M CrMo1 ROBOFIL M CrMo2 ROBOFIL M Mo ROBOFIL M Ni1 ROBOFIL M Ni3 ROBOFIL M NiMo ROBOFIL R 690 ROBOFIL R ROBOFIL R 71 + ROBOFIL R Ni1 + ROBOFIL R Ni1SR ROBOFIL T4 SPEEDARC T11 SPEEDARC T4 TETRA S TETRA S 9 3L TETRA S 307 TETRA S 30H TETRA S 30L TETRA S 309H TETRA S 309HT TETRA S 309L TETRA S 309LMo TETRA S 309LNb TETRA S 3 TETRA S 3L TETRA S 317L TETRA S 3L TETRA S 347H TETRA S 347L TETRA S 904L TETRA S B 3 TETRA S D57L TETRA S LD62 TETRA V 2 TETRA V TETRA V 9 3L TETRA V 307 TETRA V 30H TETRA V 30L TETRA V 309H TETRA V 309HT TETRA V 309L TETRA V 309LMo TETRA V 309LNb TETRA V 3 TETRA V 3 TETRA V 3L TETRA V 317L TETRA V 3L TETRA V 347H TETRA V 347L TETRA V 904L TETRA V D57L TETRA V LD62 TUBE S TUBE S 9 3L TUBE S 307 TUBE S 30H TUBE S 30L TUBE S 309H TUBE S 309L TUBE S 309LMo TUBE S 309LNb TUBE S 3 TUBE S 3 TUBE S 3L TUBE S 317L TUBE S 3L TUBE S 347H TUBE S 347L TUBE S 904L TUBE S D57L TUBE S LD62 Page

15 Our Technical Spark Solves Your Industrial Challenges WA Consumables The go-to provider of advanced consumables WA Machines The go-to provider of automated equipment for wear protection WA IntegraTM The go-to provider of engineered wear protection solutions A worldwide presence Local presence Welding Alloys Subsidiaries WA distributors or sales representatives Strategic Trading Partners January 20 Welding Alloys Group 20. WA Cored Wire, WA Integra, WA MultiSurfacer, Hardplate, Hardlite, Tuffplate, DRILL-GUARD and 3-DCarb trade and registered marks and logos are the property of the Welding Alloys Group.