VISHALFAB (INDIA) PVT. LTD. (An ISO 9001:2008 Certified Company)

Transcription

1 VISHALFAB (INDIA) PVT. LTD.

2 Factory Locations Unit-1 Unit-2 Unit-1 :- 14-E, Sector-B, Sanwer Road Industrial Area, Indore , India Unit-2 : , Sector-E, Sanwer Road Industrial Area, Indore , India

3 Factory Location INDIA Vishalfab LOCATIONAL BENEFITS: Located in the Industrial Zone of Indore, a city situated in the central province of INDIA. About 1000 industries set up in proximity. Located in heart of commercials capital of M.P. Well developed infrastructure supporting the production facilities. Airport within 13 kms. Direct connectivity to other important cities of India. ICD located within 40 kms

4 Certification ISO : 9001 ISO :14001 OHSAS : 18001

5 Introduction Our Company Vishalfab a private limited Company Established in the year 1987 A leading manufacturer of parts and sub-assembly made from non-ferrous metals, predominantly Copper - for Low, Medium And High Voltage Electrical Switch Gear Application.

6 Introduction Total Area : Unit 1 : Available Space sq. mtrs Constructed Area 1000 sq. mtrs. Unit 2 : Available Space 8100 sq. mtrs Constructed Area 2600 sq. mtrs Comprises of strong and motivated work force of over 250 employees. Industrial relations among its employees are extremely cordial and healthy.

7 MISSION Vishalfab (India) shall be globally known as a reliable, innovative and cost effective solution provider in the field of Non-ferrous Metal components & Copper Strips & Foils for Industrial, Electrical and Electronic application.

8 Shop Bird Eye View

9 Key Milestones Switched over to Electrical Sector. Started manufacture of Copper Stamping Parts & Subassemblies for Electrical Switchgear application Added Resistance Brazing Facility (1) Obtained ISO: 9001 certificate from M/s BVQI. (2) Got associated with M/s Schneider Electric Company incorporated. Started manufacture of Agricultural Equipment. Added Turning, Machining & Electroplating facilities. Added Hot Forging facility. Entered export Market by starting supply to M/s Lucy Switchgear FZE, Dubai.

10 Key Milestones Received National Award for Outstanding Entrepreneurship from Ministry of MSME - Govt. of India, New Delhi. Started Export to M/s Schneider Electric, Australia & Italy. Set up Cold Rolling facility to manufacture Copper Foil up to 0.035mm thickness and 250mm width (1200MT / year Capacity) (1) Capacity enhanced manifold by setting up 2nd Unit at new adjoining location in Indore. (2) started manufacture of copper flexible & Jumpers & 2013 (1) Started manufacture of Copper Strips & Foils up to 0.05mm thickness and 120mm width. (2) Widened Customer Base. (3) Thrust on Export Business.

11 Our Product Profile Copper Parts & Sub-assemblies for use in Electrical Switchgear in following category Cold Stamped Parts Turned Parts Hot forged Parts Machined Parts Press-weld Flexibles / Jumpers / Laminations Electro-brazed Assemblies Sub-assemblies Continuous Tin Plated Copper Strips & Foils Cold Rolled Copper Strips & Foils up to min mm Thickness

12 Product Application 1. LV / MV / HV SWITCHGEAR, RMUs, ISOLATORS 2. ELECTRICAL PANELS & POWER TRANSFORMERS 3. RADIATORS & HEAT EXCHANGERS 4. XLPE POWER CABLES 5. AUTOMOBILE GASKETS 6. POWER CAPACITORS, CTs & PTs 7. UPS & SOLAR PANELS

13 SALES TURNOVER Year Sales Sales Turnover (in MINR)

14 Management Team Chairman (G. P. Joshi) Managing Director (Sunil Joshi) Director (Operations) (Anil Joshi) Executive Director (Milind Vaidya) Sales & Marketing Finance Sourcing Product Development Tool Room Quality Assurance Human Resource / EHS Production & PPC Maintenance

15 Stamping Parts

16 Stamping Parts

17 Stamping Parts

18 Machined Parts

19 Machined Parts

20 Machined Parts

21 Hot Forged Parts

22 Turned Parts

23 Turned Parts

24 Turned Parts

25 3-Axis, Twisted & Sleeved Bus bar

26 3-Axis, Twisted & Sleeved Bus bar

27 Flexibles

28 Flexibles

29 Brazed-assemblies

30 Sub-assemblies

31 Sub-assemblies

32 Sub-assemblies

33 Partial Silver Plated Clad Strips

34 Copper Strips & Foils (Plated / Unplated)

35 Manufacturing Facilities Hydraulic & Mechanical Power Presses up to 200T CNC Turning & Machining Centers Friction Screw Presses Electro-Solidification Machines up to 250 KVA Rating Electro-Plating Plant (for Silver / Tin / Nickel) Resistance-Welding Machines up to 40 KVA Rating Cold Rolling Mills, Slitting line, Bright Annealing Furnace

36 STAMPING (Power Presses) Capacity:- From 2T to 200T.

37 CNC Machining & Turning Vertical Machining Center

38 CNC Machining & Turning Turning Center

39 HOT FORGING, COMPOSITE BUS-BAR PROCESSOR & 3-AXIS BAR BENDER Composite Bus-bar Processor Friction Screw Press 150T 3-Axis Bar Bender

40 RESISTANCE BRAZING, CUT TO LENGTH LINE & PRESS-WELD SOLIDIFICATION Press Weld Solidification (Capacity- 40 to 250 KVA) Resistance Brazing (Capacity- 6 to 40 KVA) Cut to Length Line

41 Bus Bar Conveyerized HS Sleeving Oven

42 Cold Rolling Machinery 2-HI Cold Rolling Mill 4-HI / 6-HI Cold Rolling Mill Slitting Line Bright Annealing Furnace

43 Electro-plating (Silver, Tin & Nickel) VAT Plating Barrel Plating Continuous Strip Plating

44 Treatment Plants Effluent Treatment Plant Sewage Treatment Plant

45 Tool Room Machinery DRO Milling Machine Surface Grinder EDM Spark Erosion machine

46 Tool Room Machinery Precision Cylindrical Grinder Radial Drilling Machine

47 Inspection & Testing Instruments 3D Coordinate Measuring Machine (CMM) Profile Projector 2D Linear Height Gauge

48 Inspection & Testing Instruments Rockwell cum Brinell Hardness Vickers Hardness (5 to 120 Kg load) Micro Vickers Hardness (10 Gram to 1 Kg load)

49 Inspection & Testing Instruments Electrical Conductivity Meter Electrical Resistivity Meter Surface Roughness Tester

50 Inspection & Testing Instruments Digital PH Meter XRF Plating Thickness Tester Gama Ray On-Line AGC

51 Customer Network

52 Major Potential Customers Parts & Assemblies Strips & Foils GE, Bangalore XLPE Cable Mfgrs ABB, Bangalore Power Transformers Siemens, Aurangabad Crompton Greaves, GIS Div. Electrical Switchgear BHEL, Rudrapur Captive Consumption

53 Awards & Recognition

54 Some Statistics 1. Variety of parts produced : Over 1000 nos. 2. Number of parts produced annually : 2 million 3. Number of Work Stations : Over Weight of smallest part produced : 1 gram 5. Weight of largest part produced : 20 Kgs 6. Variety of copper sections used : Number of tools developed : Over 2000

55 Future Plans 1. High Speed Stamping, Flexi-bar, Heavy Forged Parts. 2. Increase Copper Foil Production to 1200 Mt p. a. by Further Strengthen Delivery & Quality Performance. 4. Fully implement & sustain Lean Manufacturing System. 5. Achieve ambitious Sales Turnover of 2020 MINR by year 2020

56 OUR STRENGTHS Company built on Strong Values Well experienced Management Strategic Location All facilities under One Roof Dedicated & Technically Competent Team Wide Experience on Export Front

57 Product Mix 4COPPER STRIPS & FOILS 24% STAMPING PARTS 32% HOT FORGED PARTS 9% FLEXIBLE LAMINATIONS 12% MACHINED PARTS 23%

58 Customer Mix HITACHI HIREL 1% SIEMENS 1% STRIPS & FOILS 24% SCHNEIDER ELECTRIC 28% BHEL 2% MISC. 4% C & S GROUP 3% JYOTI LTD 6% CROMPTON GREAVES 8% ABB 8% LUCY SWITCHGEAR 14%

59 Sales Break-up Domestic Sales 76% Export Sales 24%

60 Sunil Joshi (Managing Director) (M) suniljoshi@vishalfab.com Anil Joshi (Director - Operations) (M) aniljoshi@vishalfab.com Siddharth Joshi (Marketing) (M) siddharthjoshi@vishalfab.com Contact Details Registered Office : 13-14, Sector-E, Sanwer Road Industrial Area, Indore , India Phone : marketing@vishalfab.com