HyperCoat-C turning inserts

Transcription

1 HyperCoat-C turning inserts

2 CERATIZIT HyperCoat CERATIZIT HyperCoat is synonymous with the extraordinary and particular. HyperCoat is a milestone in coating technology. Based on more than 25 years of know-how, the CERATIZIT coating systems meet maximum requirements in terms of extraordinary cutting performance. As a pioneer of the first hour, CERATIZIT CVD coating technology has considerably shaped and through revolutionary coating advancements focussed the further development of cutting technology. In 1972 already the world-wide first CVD multi-layer coating which was manufactured under the name of GoldMaster caused a sensation in the chip removal manufacturing industry. The intelligent combination of the characteristics of different hard material phases is even today still the key to maximum cutting performance. Whereas in the past there were simple hard material layers, today the incorporation of components which improve the tribologic properties of the surface is a feature of intelligent layers. Predominantly through special surface treatments the friction behaviour of the chip is positively influenced and the tendency to stick of the workpiece material with the cutting edge is significantly reduced. CERATIZIT HyperCoat-C is a coating system which fulfils every requirement of a modern coating system and therefore stands for the highest reliability during maximum performance. CVD coating system CERATIZIT - milestones PATENT APPLIED FOR [/] PATENT Mixed oxyde coating systems Ti(C,N)/Ti(N,B)/Al 2 O 3 [CTC1110/CTC1115/CTC1125] PATENT Ti(C,N,B) containing multi-layer coating systems GoldMaster PATENT Al 2 O 3 multi-layer coatings StarMaster PATENT Multi-layer coatings TiC/Ti(C,N)/TiN GoldMaster Mono-layer coatings TiC Year

3 Production management HyperCoat-C. Let the cutting edge do the hard work. For more information visit us at www. ceratizit.com/hypercoat 3

4 Grade description Grade description Standard designation Application range Material group A R F N S H Steel Stainless Cast iron Non ferrous metals Heat resistant materials Hard materials CTC1110 CTC1115 CTC1125 CTP2120 CTC1135 CTC2135 HC-P10 HC-K10 HC-P10 HC-M10 HC-K15 HC-P15 HC-M15 HC-K15 HC-P25 HC-M25 HC-K20 HC-M20 HC-K20 HC-P30 HC-M20 HC-K20 HC-P35 HC-M25 HC-P35 HC-M Main application range Extended application 8 CTC TC1110 Wear resistance CTC1115 C111 CTC1125 CTP CTC1 C1135 CTC2135C Toughness 4

5 Grade description / application (P30 / K20) Toughness: Wear resistance: Composition: Co 7%; composite carbides 8%; WC rest Grain size: 1-2 μm Hardness: HV 1450 Coating specification: CVD - Ti(C,N) Ti(C,N) TiN Al 2 O 3-12 μm 8 10 (P10 / K10) Toughness: Wear resistance: Composition: Co 6%; TaC 2%; WC rest Grain size: 1 μm Hardness: HV 1650 Coating specification: CVD - Ti(C,N) Ti(C,N) Ti(C,N,B) Al 2 O 3-16 μm 8 10 CERATIZIT HyperCoat-C CTC 1130 The new workhorse for turning high-alloy steels The substrate and coating combine with a new smooth surface treatment to deliver excellent process security and long tool life even with problem applications and diffi cult materials. HyperCoat-C is suitable for a wide range of applications and excels in mixed production environments where the user wishes to minimise inventory. CERATIZIT HyperCoat-C CTC 3110 Turning of cast iron The new high-performance grade HyperCoat-C CTC 3110 is based on a recently developed substrate which combines the necessary toughness and heat resistance thanks to its specially adapted composition and grain size. The special coating provides maximum wear resistance despite temperatures above 1000 degrees Celsius, hard casting skin and irregular cutting depths which are common when machining cast iron. The state-of-the-art coating combining titanium carbonitride with a special structure, and a multi-layer aluminium oxide coating with a special atomic arrangement, is unequalled in its wear properties. Our new surface fi nish which provides the cutting inserts with a shiny surface is a fi nal refi nement that protects the cutting edge and provides customers with easy wear detection. 5

6 Inserts System Maxilock N CNMA - CNMM -TM -TMR -TRM -TR Coated r mm Type, description L N R l d s d 1 mm mm mm mm 0,4 CNMA EN N 12,9 12,7 4,76 5,16 0,8 CNMA EN N 12,9 12,7 4,76 5,16 1,2 CNMA EN N 12,9 12,7 4,76 5,16 1,6 CNMA EN N 12,9 12,7 4,76 5,16 0,8 CNMA EN N 16,1 15,87 6,35 6,35 1,2 CNMA EN N 16,1 15,87 6,35 6,35 1,6 CNMA EN N 16,1 15,87 6,35 6,35 1,2 CNMA EN N 16,1 15,87 6,35 6,35 1,6 CNMA EN N 19,3 19,05 6,35 7,94 0,8 CNMG EN-TM N 12,9 12,7 4,76 5,16 0,8 CNMG EN-TMR N 12,9 12,7 4,76 5,16 1,2 CNMG EN-TM N 12,9 12,7 4,76 5,16 1,2 CNMG EN-TMR N 12,9 12,7 4,76 5,16 1,6 CNMG EN-TMR N 12,9 12,7 4,76 5,16 1,2 CNMG EN-TMR N 16,1 16,35 6,35 6,35 1,6 CNMG EN-TMR N 16,1 16,35 6,35 6,35 1,2 CNMM EN-TR N 12,9 12,7 4,76 5,16 Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials Main application Extended application International CERATIZIT range, for present availability see price list Ordering example: 10 pieces CNMG EN-TM 6

7 Inserts System Maxilock N DNMA - SNMG -TF -TM -TMR -TR -TM -TMR Coated r mm Type, description L N R l d s d 1 mm mm mm mm 0,8 DNMA EN N 15,5 12,7 4,76 5,16 1,2 DNMA EN N 15,5 12,7 4,76 5,16 0,8 DNMG EN-TM N 11,6 9,52 4,76 3,81 0,4 DNMG EN-TF N 15,5 12,7 4,76 5,16 0,8 DNMG EN-TM N 15,5 12,7 4,76 5,16 0,8 DNMG EN-TMR N 15,5 12,7 4,76 5,16 1,2 DNMG EN-TM N 15,5 12,7 4,76 5,16 1,2 DNMG EN-TMR N 15,5 12,7 4,76 5,16 1,2 DNMM EN-TR N 15,5 12,7 4,76 5,16 0,8 SNMA EN N 12,7 12,7 4,76 5,16 1,2 SNMA EN N 12,7 12,7 4,76 5,16 1,6 SNMA EN N 12,7 12,7 4,76 5,16 1,6 SNMA EN N 15,87 15,87 6,35 6,35 1,6 SNMA EN N 19,05 19,05 6,35 7,94 0,8 SNMG EN-TM N 12,7 12,7 4,76 5,16 0,8 SNMG EN-TMR N 12,7 12,7 4,76 5,16 1,2 SNMG EN-TMR N 12,7 12,7 4,76 5,16 1,6 SNMG EN-TMR N 12,7 12,7 4,76 5,16 1,6 SNMG EN-TMR N 15,87 15,87 6,35 6,35 Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials Main application Extended application International CERATIZIT range, for present availability see price list Ordering example: 10 pieces DNMG EN-TM 7

8 Inserts System Maxilock N TNMA - WNMG -TF -TM -TMR -TRM -TF -TM -TMR -TRM Coated r mm Type, description L N R l d s d 1 mm mm mm mm 0,8 TNMA EN N 16,5 9,52 4,76 3,81 1,2 TNMA EN N 16,5 9,52 4,76 3,81 0,8 TNMA EN N 22,0 12,7 4,76 5,16 1,2 TNMA EN N 22,0 12,7 4,76 5,16 1,6 TNMA EN N 22,0 12,7 4,76 5,16 0,4 TNMG EN-TF N 16,5 9,52 4,76 3,81 0,8 TNMG EN-TF N 16,5 9,52 4,76 3,81 0,8 TNMG EN-TM N 16,5 9,52 4,76 3,81 0,8 TNMG EN-TMR N 16,5 9,52 4,76 3,81 1,2 TNMG EN-TM N 16,5 9,52 4,76 3,81 1,2 TNMG EN-TMR N 16,5 9,52 4,76 3,81 1,2 TNMG EN-TRM N 16,5 9,52 4,76 3,81 0,8 WNMG EN-TM N 6,5 9,52 4,76 3,81 0,8 WNMG EN-TF N 8,5 12,7 4,76 5,16 0,8 WNMG EN-TM N 8,5 12,7 4,76 5,16 0,8 WNMG EN-TMR N 8,5 12,7 4,76 5,16 1,2 WNMG EN-TM N 8,5 12,7 4,76 5,16 1,2 WNMG EN-TMR N 8,5 12,7 4,76 5,16 1,6 WNMG EN-TMR N 8,5 12,7 4,76 5,16 Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials Main application Extended application International CERATIZIT range, for present availability see price list Ordering example: 10 pieces WNMG EN-TM 8

9 Inserts System Maxilock S CCMT - SCMT -SF -SM -SF -SM -SF -SM Coated r mm Type, description L N R l d s d 1 mm mm mm mm 0,4 CCMT EN-SF N 6,4 6,35 2,38 2,8 0,4 CCMT EN-SM N 6,4 6,35 2,38 2,8 0,8 CCMT EN-SM N 6,4 6,35 2,38 2,8 0,4 CCMT 09T304EN-SF N 9,7 9,52 3,97 4,4 0,4 CCMT 09T304EN-SM N 9,7 9,52 3,97 4,4 0,8 CCMT 09T308EN-SF N 9,7 9,52 3,97 4,4 0,8 CCMT 09T308EN-SM N 9,7 9,52 3,97 4,4 0,4 CCMT EN-SM N 12,9 12,7 4,76 5,5 0,8 CCMT EN-SM N 12,9 12,7 4,76 5,5 0,4 DCMT EN-SF N 7,75 6,35 2,38 2,8 0,4 DCMT EN-SM N 7,75 6,35 2,38 2,8 0,4 DCMT 11T304EN-SF N 11,6 9,52 3,97 4,4 0,4 DCMT 11T304EN-SM N 11,6 9,52 3,97 4,4 0,8 DCMT 11T308EN-SF N 11,6 9,52 3,97 4,4 0,8 DCMT 11T308EN-SM N 11,6 9,52 3,97 4,4 0,8 SCMT 09T308EN-SM N 9,52 9,52 3,97 4,4 0,8 SCMT EN-SM N 12,7 12,7 4,76 4,76 1,2 SCMT EN-SM N 12,7 12,7 4,76 4,76 Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials Main application Extended application International CERATIZIT range, for present availability see price list Ordering example: 10 pieces DCMT 11T304EN-SF 9

10 Inserts System Maxilock S TCMT - VCMT -SM -SF -SM Coated r mm Type, description L N R l d s d 1 mm mm mm mm 0,4 TCMT EN-SM N 9,6 5,56 2,38 2,5 0,8 TCMT EN-SM N 9,6 5,56 2,38 2,5 0,8 TCMT 16T308EN-SM N 16,5 9,52 3,97 4,4 0,2 VCGT EN-SF N 11,1 6,35 3,18 2,8 0,4 VCGT EN-SF N 11,1 6,35 3,18 2,8 0,8 VCGT EN-SF N 11,1 6,35 3,18 2,8 0,4 VCMT EN-SF N 16,6 9,52 4,76 4,4 0,4 VCMT EN-SM 16,6 9,52 4,76 4,4 0,8 VCMT EN-SF N 16,6 9,52 4,76 4,4 0,8 VCMT EN-SM N 16,6 9,52 4,76 4,4 1,2 VCMT EN-SM N 16,6 9,52 4,76 4,4 Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials Main application Extended application International CERATIZIT range, for present availability see price list Ordering example: 10 pieces VCMT EN-SF 10

11 Inserts System Simplex KNUX - TPUN -11 SNUN SPUN TNUN TPMR TPUN Coated r mm Type, description L N R l d s d 1 mm mm mm mm 0,5 KNUX EL-11 L 16,0 9,52 4,76 0,5 KNUX ER-11 R 16,0 9,52 4,76 1,2 SNUN EN N 12,7 12,7 4,76 1,6 SNUN EN N 12,7 12,7 4,76 0,8 SPUN EN N 12,7 12,7 3,18 1,2 TNUN EN N 16,5 9,52 3,18 1,6 TNUN EN N 16,5 9,52 3,18 0,8 TPMR EN N 16,5 9,52 3,18 0,8 TPUN EN N 11,0 6,35 3,18 0,4 TPUN EN N 16,5 9,52 3,18 Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials Main application Extended application International CERATIZIT range, for present availability see price list Ordering example: 10 pieces SNUN EN 11

12 Cutting data Grades / material A R F N S H Workpiece material Non alloyed steel Low alloyed steel High alloyed steel Corrosion resistant steel Stainless steel Grey cast iron Grey cast iron with spheroidal graphite Tempered iron Aluminium wrought alloys Aluminium cast alloys Copper and copper alloys (bronze, brass) Non metal materials Heat resistant alloys Titanium alloys annealed annealed tempered annealed tempered tempered annealed tempered annealed tempered annealed quenched quenched hardened non hardened hardened non hardened hardened non hardened hardened and tempered Tempered steel hardened and tempered Chilled castings cast Tempered cast iron hardened and tempered * Rm = maximum strength, measured in MPa Type of treatment / alloy 0,15% C 0,15% - 0,45% C 0,45% C ferritic martensitic ferritic / martensitic austenitic duplex martensitic / austenitic perlitic / ferritic perlitic / martensitic ferritic perlitic ferritic perlitic < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) brass, red bronze bronze lead-free copper and electrolytic copper thermosetting plastics fi bre-reinforced plastics hard rubber annealed Fe-base hardened Fe-Fe-base annealed Ni- or Co-base hardened Ni- or Co-base HRC cast Ni- oder Co-base Nmm 2 pure titanium alpha + beta alloys VDI 3323 group Hardness HB / R m 440* 37 R m 1050* HRC HRC HRC 12

13 Cutting data Grades / material v c [m/min] v c [m/min]

14 Grade comparison Standard HyperCoat Parts 40 Parts Standard HyperCoat Standard HyperCoat Standard Standard V c : m/min f:...0,3 mm/rev a p :...1,5-7,0 mm Indexable insert:... CNMA Material:...GG25 V c : m/min f:...0,3 mm/rev a p :...1,5-4,0 mm Indexable insert:... CNMA Material:...GG25 14

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16 335/ EN We reserve the right to make technical changes for improvement of the product.