PRODUCTS OVERVIEW. Engineering / Production / Installation

Transcription

1 PRODUCTS OVERVIEW Engineering / Production / Installation

2 WELCOME WHY US 3 DHM GROUP Private Joint-Stock Company is one of the leading companies providing integrated engineering, manufacturing and start-up services for modern equipment in the metallurgical industry. DHM GROUP represents itself as research and development center in the field of mechanical and hydraulic engineering with a team of over 100 highly qualified experts, an own machinery plant and a wide network of worldwide cooperation. Our well-structured production facilities, constant expansion of capacities and rigorous quality control has earned us a reputation of a reliable and devoted partner. These days our products comply with the highest quality standards and match their competition amongst Worlds leading companies. We undertake integrated projects from developing process equipment from scratch to supplying it on turn-key basis and providing maintenance services, spare parts and Customer support. CEO Hennadii ALYMOV OUR CUSTOMERS OUR OFFICES Azerbaizhan Repablic of Belarus Georgia Germany Guatemala Russia India Kazakhstan Republic of Macedonia Mexico Moldova Ukraine Norway Slovakia Ukraine Russia India UAE CERTIFICATES All products manufactured by DHM GROUP are certified, and comply with the international quality standards. DHM GROUP carries the TUV NORD certificate for implementing the quality management system, which meets the requirements of the ISO 9001: 2015 international standard in the area of designing and supplying metallurgical equipment, as well as the European quality certificate CE.

3 BLAST FURNACE EQUIPMENT BLAST FURNACE CAST HOUSE HYDRAULIC EQUIPMENT 5 The main activity of DHM GROUP is development and production of cast house hydraulic tapping equipment for the blast furnaces. Our Company is one of the few manufacturers of such equipment in the World. For the last 25 years we have managed to achieve the highest quality of our products and compete with the Worlds famous brands on the international scale. Our Company s approach includes customized solutions for every project, usage of high-quality materials only, 100 % integrated supply of all process equipment, adjustment, installation, commissioning, training of the Customer s personnel, warranty and post-warranty service. TYPICAL SET OF BLAST FURNACE CAST HOUSE EQUIPMENT INCLUDES: Taphole drilling machines; Mud gun machines; Trough cover manipulators; Tilting runners; Portable or stationary dam plate drilling machines; Hydraulic power pack; PLC-based automation control system; Remote control system; Spare parts, tools and accessories. Hydraulic taphole drilling machine WIDE RANGE OF DIFFERENT MODELS ENSURES OPTIMAL USAGE OF CAST HOUSE WORKING AREA GUARANTEED TAPPING REGADLESS OF TAPHOLE CLAY, TAPHOLE LENGTH OR BLAST FURNACE VOLUME DRILLING MACHINES ARE EQUIPED WITH THE SPECIALLY DESIGNED DRILLING PUNCHERS SIMPLE AND ROBUST DESIGN DRILLING TORQUE UP TO 1200 NM 1 TAPPING = SECONDS HIGH TECHNICAL PARAMETERS GUARANTEE SECURE TAP HOLE PLUGGING REGARDLESS OF BF s CAPACITY Hydraulic mud gun machine Hydraulic drilling puncher HPP TAPPING = 1 DRILL ROD AND 1 DRILLING BIT NOT A SINGLE FAILURE IN OPERATION FROM THE VERY FIRST MANUFACTURED MACHINE RELIABLE DESIGN PROVEN BY DOZENS OF INSTALLATIONS In order to achieve maximum performance in the process of taphole drilling, while maintaining easy servicing, portability and durability, DHM GROUP has developed special drilling puncher HPP Our specialists implemented the principle of combining hydraulic high-torque rotation with pneumatic hammering mechanisms and scavenging system in one ultra-compact body. This design allows achieving unprecedented reliability, high technical parameters and easy maintenance of the device.

4 BLAST FURNACE EQUIPMENT FERRO ALLOY & NON-FERROUS EQUIPMENT BLAST FURNACE CAST HOUSE HYDRAULIC EQUIPMENT FERRO-ALLOY & NON-FERROUS TAPPING EQUIPMENT 7 DEVELOPED ACCORDING TO THE IDEA OF MINIMIZATION THE TROUGH COVER LENGTH OPTIMAL PLACEMENT ON ANY CAST HOUSE DHM GROUP, as from the date of its founding, is engaged in development and manufacturing of various equipment for the ferroalloy industry. The first hydraulic machine for a ferroalloy furnace taphole plugging with built-in pump station was produced by our company in For 25 years, about 50 various kinds of hydraulic machines for ferroalloy furnaces have been manufactured and installed. WIDE RANGE OF DIFFERENT MODELS Trough cover manipulator THE RANGE OF FERROALLOY EQUIPMENT OFFERED BY OUR COMPANY INCLUDES: Hydraulic machines for taphole servicing; Pig casting machines; Ferroalloy crushers; Edging manipulators for ladles; Custom-designed non-standard equipment. HYDRAULIC DRIVES PROVIDING THE ANGLES REQUIRED FOR TEEMING POSSIBILITY OF EMERGENCY OPERATING WITH THE USE OF HYDRAULIC ACCUMULATORS HYDRAULIC MACHINES FOR TAPHOLES SERVICING IN COMPARISON WITH MANUAL OPERATION RELIABLE AND SAFE TEEMING OF CAST Tilting runner with hydraulic drive BLAST FURNACE HYDRAULIC CHARGING UNIT HydroMech Top NEWLY DESIGNED REVOLUTIONARY BLAST FURNACE HYDRAULIC CHARGING UNIT Taphole channel obtained is nonlinear and has variable crosssection, thus taphole unit service life is considerably reduced. Taphole is closed with refractory clay manually, only mm of the channel is filled, the taphole unit destruction occurs. MEETS BLAST FURNACE REQUIREMENTS OF ANY CAPACITY - FROM 250 TO 5500 m 3 THE STOCK DISTRIBUTOR CHUTE WITH THE ANGLE RANGING FROM 0 TO +/-53 THE CHUTE OPERATING LIFETIME TWICE LONGER COMPERED TO USUAL CHUTES Hydraulic charging unit HydroMech Top During drilling the taphole by hydraulic machine, the amount of harmful emissions is reduced and smooth calibrated taphole channel is achieved. Mud gun machine allows filling the taphole each time for all of its length preventing damage of the taphole by melting products and increasing its service life to years.

5 FERRO ALLOY & NON-FERROUS EQUIPMENT FERRO ALLOY & NON-FERROUS EQUIPMENT STATIONARY HYDRAULIC TAPPING MACHINES MAIN FEATURES: Stationary machines are mounted onto support beams or its own foundations; Equipment drives are powered by a hydraulic power pack located in a separate area; Power pack is designed and manufactured with the use of best-quality hydraulic components of World s leading manufacturers (Rexroth, Hydac, Parker, etc.); The pump unit is capable of powering equipment on several furnaces; Equipment is operated from a stationary or wireless remote control panels. SUSPENDED HYDRAULIC TAPPING MACHINES Combined suspended machine for ferroalloy furnaces is a set of equipment that provides both tapping and plugging operations. All machines can be operated by a stationary or remote control equipment. The following types of machinery can be used depending on the layout of specific furnace and based on the optimal location of equipment on working platforms: Suspended taphole drilling machines; Suspended mud gun machines; Combined suspended drilling/plugging machines; Rodding machines. ABLE TO SERVICE SEVERAL TAPHOLES OR FURNACES BY MOVING ON OVERHEAD CRANEWAYS 9 EQUIPPED WITH SPECIFICALLY DESIGNED HYDRAULIC PUNCHER HPP-1000 CAN BE EQUIPPED WITH A BUILT-IN HYDRAULIC POWER PACK OR HAVE A SEPARATE STATIONARY POWER PACK PROVIDES FAST AND SAFE TAPHOLE OPENING EXTENDS THE SERVICE LIFE OF TAPHOLE BLOCKS UP TO YEARS WIDE RANGE OF DESIGNS FOR OPTIMAL USAGE OF WORKING PLATFORM AREA EXTENDS THE SERVICE LIFE OF THE TAPHOLE BY ITS FULL LENGTH PLUGGING WITH CLAY DOESN T REQUIRE ANY ADDITIONAL GRIPS ON THE FURNACE Hydraulic taphole drilling machine Suspended hydraulic tapping machine POWER PACK AND CONTROL SYSTEM Equipment control panel DHM GROUP control systems are based on serial electrical and hydraulic equipment of leading world-known companies that guarantees safety and durability of our equipment. Modern systems are based on logical control algorithms and include equipment diagnostics, data archiving, visualisation and communications with local APCS. Competent development and high-quality manufacturing of power packs is a key to the reliable operation of hydraulic equipment. We offer design, manufacturing, setup and commissioning, warranty and post-warranty maintenance of different hydraulic systems. Working face-to-face with each Customer our specialists find optimal solutions for each project. Hydraulic mud gun machine Hydraulic power pack

6 SINTERING EQUIPMENT REFERENCE LIST 11 Another business segment of our Company is development and manufacturing of equipment for sinter plants. Many years of experience in creation of various machines and mechanical devices for agglomeration production, analysis of their practical operation results and continuous work on improvement of the existing designs, allow us to ensure a high performance and reliability of each item of such equipment. THE RANGE OF SINTERING EQUIPMENT OFFERED BY OUR COMPANY INCLUDES: Complete sintering machines; Sintering and cooling machine planetary drives; Pallet cars; Sinter crushers; Stock distributors; Mixing drums. SMALL-SERIAL EQUIPMENT DHM GROUP designs and manufactures small-serial, non-standard and specialised equipment. THE RANGE OF SMALL-SERIAL EQUIPMENT OFFERED BY OUR COMPANY INCLUDES: Stripping machines; Pneumatic hammers; Electrohydraulic grabs; Drilling tools; Hydraulic cylinders. Pneumatic hammer MP-450 Electrohydraulic grabs Hydraulic cylinders EUROPE Germany Wessar Metal GmbH Ukraine Alchevsk Iron & Steel Works ArcelorMittal Kryviy Rih AZOVSTAL Iron and Steel Works Dnepropetrovsk Chain & Electrode Plant Dneprovsky Iron & Steel Works Donbassdomnoremon Donetsk Metallurgical Plant DOMZ Enakievsky Iron and Steel Plant Ilyich Iron and Steel Works of Mariupol Nikopol Ferroalloys Plant Novo-Kramatorsk Machinery Plant POBUZHSKIY IRON & NICKEL COMBINAT Zaporizhstal Integrated Iron & Steel Works Georgia Georgian American Alloys (Zestafoni Manganese) ASIA Azerbaizhan Baku Steel India Tata Metaliks Limited Tata Steel Limited Norway Eramet Norway Sauda Russia Bratsk Ferro-Alloys Kosaya Gora Iron Works Lipetsk Iron Works Svobodny Sokol Magnitogorsk Iron & Steel Works Oskol Electrometallurgical Plant Severstal Shlakservice TULACHERMET «ZAPSIB» Integrated Steel Plant ZSMK Republic of Belarus Byelorussian Steel Works Moldova Moldavsky Iron&Steel Works Republic of Macedonia DOOEL «SKOPSKI_LEGURI» Ferroalloy Concern DOOEL JUGO CHROME Ferro-Alloys Kazakhstan AO TNK KazChrome (Aksu FerroChrome Plant) AO TNK KazChrome (Aktobe FerroChrome Plant) Taraz Metallurgical plant NORTH AMERICA Mexico Arcelor Mittal Lazaro Cardenas Guatemala Guatemalteca de Niquel

7 UKRAINE DHM GROUP PJSC 5 Kniaz Volodymyr Velykyi str., Dnipro, Tel.: +38 (0562) , Fax: +38 (056) info@dhmgroup.com RUSSIA DNEPROHYDROMACH Pvt. Ltd. Lenina av. 89, Off. 502/3, Magnitogorsk, Chelyabinsk region, Tel.: +7 (3519) Mob.: +7 (919) info-ru@dneprohydromach.com INDIA DNEPROHYDROMACH (India) Pvt. Ltd. Level 8, RDB Boulevard, Plot K-1, Sector V, Block EP & GP, Salt Lake City, Kolkata, Tel.: / 4950 Fax: SLOVAKIA DHM Group s.r.o. 53 Spitalska str., Bratislava, Mob.: info@dhmgroup.sk i.ray@dneprohydromach.com 2018 DHM GROUP PJSC All rights reserved