ZY EKR 46 N V4

Transcription

1 Mounted Points echnical Information Grit sizes, IO 525 Coarse 4, 5, 6, 7, 8, 10, 12, 14, 16, 20, 24 Medium 30, 36, 46, 54, 60 Fine 70, 80, 90, 100, 120, 150, 180, 220 ery fine 230, 240, 280, 320, 360, 400, 500 tructure he structure of grinding wheels is determined by the ratio of pore volume to the volume of grit and bond. he international standardized structure numbers start with 0 and end with Hardness grade, IO 525 hardness is a measure of the strength with which the grits are retained by the bond. It is determind by special measuring instruments. he grades are indicated by letter. he hardness increases in alphabetical order. dense structure open structure Bond he bond retains the grit in the grinding wheel. he most important bonds are IO 525: extreme soft very soft soft medium hard very hard extreme hard A E H L P X itrified bond: V = vitrified bond he figure behind the bonding code is a company-internal reference. B F I M Q U U Y C G Jot N R V Z D K O W rganic bonds: Ba = resin bond BF = resin bond, reinforced R = bond or other elastomers RF = rubber bond, reinforced Impregnation he impregnation of vitrified bonds considerably improves the performance of the mounted points when grinding certain steels. u = with sulphur Lu = with resin W = with wax F = with grinding oil Description of Mounted points hape Diameter Length hank ZY EKR 46 N V4 brasive Grit size Hardness Bond 92

2 Mounted Points echnical Information Quality he wide range of abrasive applications, from snagging to polishing, calls for mounted points which meet the requirements of stock removal, surface finish and tool life. he crucial formulation of the mounted point quality results from a combination of the technical application and selection of the most suitable raw materials. he following tables state the type of raw materials used in LUKA mounted points. brasives NK EKR EKW EKD Aluminum oxide Aluminum oxide pink Aluminum oxide white Aluminum oxide dark red E br MK HK HKD tandard aluminum oxide pink, type brown Mixture EKR/NK Mixture EKW/NK Mixture EKW/EKD MKD RKD ic-alu icdkl Mixture NK/EKD Mixture EKD/EKR ilicon carbide green ilicon carbide dark NDW CERAMIC HOK Mixture NK/EKD/EKK white Mixture of ceramic grain and monocrystal aluminium oxide Mixture spherical aluminium oxide grain 93

3 Mounted Points Qualities and areas of application From the large variety of specifications we have selected various dimensions and shapes in well-proven standard qualities for you. hese mounted points are available ex-stock. best suitable suitable Reference/ Qualities Cutting speed vc m s Materials steels and cast steels alloyed, tempered steels tool steels rust, acid and heat resistant steels and cast steels cast iron aluminium, magnesium and copper alloys titanium and nickel alloys plastics, wood, rubber glass, carbides EKR aluminium oxide pink ca E br aluminium oxide white, type brown ca RKD mixture aluminium oxide deep red / aluminium oxide pink NK-BA soft aluminium oxide resin bonded iron and sulphur free NK-BA hard aluminium oxide resin bonded ca ca ca HK mixture aluminium oxide white / aluminium oxide ca MK mixture aluminium oxide pink / aluminium oxide ca NDW mixture aluminium oxide, aluminium oxide dark red and monocrystal aluminium oxide white CERAMIC Mixture of ceramic grain and monocrystal aluminium oxide EKW aluminium oxide white ca ca ca E br aluminium oxide pink, type brown ca ic-alu silicon carbide green ca HOK mixture spherical aluminium oxide grain ca hese quality recoendations only apply when optimum application conditions are used. 94

4 Mounted Points peeds for grinding tools ool-diameter ecoended cutting speed vc m s Rotational speed [min-1]

5 Mounted Points afety instructions bonded Multilingual product description Product lines Product number and product specification Quantity afety standard erial number echnical information EAN-Code Peripheral speeds, safety Our mounted points are manufactured with state of the art technology for high peripheral speed and the safety is well in accordance with the EN We produce mounted points, vitrified and resin bonded, for a maximum peripheral operating speed of 50 m/s. his maximum operating speed is limited by the following criteria: 1. he mass (weight) of the mounted point 2. he shape of the mounted point 3. he shank diameter 4. he overhang of the shank 5. he shank material 6. he run-out of the mounted point he safety aspect of a grinding wheel is of paramount importance. When using and storing Mounted points, note must be taken without fail of the safety-regulations and regulations for prevention of accidents, including the FEPA-safety recoendations. We enclose a safety ticket with all our deliveries, as illustrated above. he maximum speeds shown on these safety tickets refer to the overhang length (open shank length ) of the shank i.e. 10, 15 and 20 respectively. No raw materials used in our grinding wheels are a hazard to health and safety. 96

6 Mounted Points suary of available shapes hape ype hape u as Page Cylindrical, type 1 ZY 104 bonded Cylindrical, type 2 ZY2 111 Cylindrical pointed nose WK 112 Arch pointed nose P 113 pherical WR 114 Cylindrical round nose KU 115 Cup O 117 Conical round nose KE 117 American shapes A 119 American shapes B 120 Miniature mounted points D 120 aper sided grinding wheel E4 123 Handstones 124 Mounted points, assortments 125 Power ools

7 Mounted Points especially for the machining of steel and cast steel Qualities bonded EKR aluminium oxide pink E br aluminium oxide white, type brown General Information Properties of or piece material: Mounted points in various qualities are needed to cover the wide spectrum of the numerous steel types and their resulting workpieces. Industries Machine tools Automotive oolbuilding E amples of application: General rough grinding Fettling Rough grinding of weld seams Vessel manufacturers hipyards and many more Finish grinding of weld seams Deburring grinding tools: he wide selection of LUKA-grinding tools incorporates numerous shapes, sizes and qualities. You will find the correct tool from our standard range to solve most grinding problems irrespective of material to be ground, type of machine or any other influencing factors. hese mounted points are designed for high stock removal and long tool life. 98

8 Mounted Points special for alloyed steels Qualities RKD bonded mixture aluminium oxide deep red / aluminium oxide pink NK-BA-soft aluminium oxide resin bonded iron and sulphur free General Information Properties of or piece material: Alloyed steels i.e., non-rusting steels are included in the materials which are difficult to machine. hey tend to smear due to the nickel content, and as a result of poor heat dissipation cause overheating of the material within the grinding contact zone. Industries teel construction and fabrication (façades, handrails, sanitary equipment) Vessel manufacturing E amples of application: Rough and finish grinding Deburring Fettling Casings and panelling Medical technology hipyards Removing weld seams urface finishing Food industry and many more grinding tools: LUKA has developed particular high performance qualities for alloyed steels distinguished by exceptional stock removal despite operating under difficult conditions. hese tools contain no iron, no sulphur and no halogens; a chemical reaction (corrosion) of the workpiece material in the grinding contact zone is therefore generally avoided. 99

9 Mounted Points special for cast materials Qualities NK Ba-hard MK aluminium oxide resin bonded mixture aluminium oxide pink / aluminium oxide HK mixture aluminium oxide white / aluminium oxide General Information Properties of or piece material: he characteristics of the various types of cast materials are normally determined by their carbon content, and the way in which the carbon is removed from the material structure. Cast components are generally rough machined. he skin contains inclusions of sand from the casting process; large burrs, runners and risers, holes and cracks must all be removed by grinding. hese areas to be ground are often somewhat inaccessible. Industries Manufacturers of cast components i.e., engine blocks, gear box casings, cylinder heads, frames, stands, machine slides, gears, crankshafts, pump and turbine housings, machine tool components and many more E amples of application: Deburring Fettling Polishing Finish grinding of repair welds Removing holes and cracks grinding tools: he LUKA mounted points specifically formulated to grind cast materials contain special grain combinations and tough bonding systems; such qualities give optimum performance for the applications mentioned above. he aggressiveness of the abrasive grain and the smooth running of the mounted points allow for an ergonomic method of machining requiring minimum force. Mounted points with specially extended shafts are also available on request. 100

10 Mounted Points especially for the machining of tool steels Qualities NDW CERAMIC mixture aluminium oxide, aluminium oxide dark red and mono crystal aluminium oxide white E br Mixture of ceramic grain and monocrystal aluminium oxide EKW aluminium oxide pink, type brown aluminium oxide white General Information Properties of or piece material: Precision is a major factor in the tool and mould industry. ool steels are selected with the appropriate hardness and toughness to suit the application; special mounted point qualities are therefore essential to achieve the tight tolerances required. Industries oolmakers Aerospace Pattern shops Mould manufacturers E amples of application: Re-grinding Groove grinding Fine deburring Finish grinding Lapping Coordinate grinding Ball bearing grinding urbine blades grinding tools: LUKA mounted points for tool and mould-making are extremely dimensionally stable and can cut even the hardest materials. Ceramic abrasive grit is extremely friable due to its microcrystal structure. his makes it self-sharpening. herefore, materials which are difficult to cut (e.g. nickel-based alloys) can be machined without any problems. Moreover, the use of special grain qualities ensures a long service life. Moreover, the use of special grain qualities ensures a long service life. 101

11 Mounted Points special for non ferrous metals Qualities IC-ALU silicon carbide green General Information Properties of or piece material: Aluminium and its associated alloys have many varied and positive characteristics making it the second most widely used metal after steel. Aluminium has only 1/3 the density of steel. he purer the metal, the weaker it becomes but allows for better shape forming. Unsuitable mounted point qualities are often used which load. Industries ransport (railways, ships, automotive, aerospace) Metal construction (bridges, cranes, silos) E amples of application: Deburring Fettling Apparatus engineering Chemical industry (vessels, pumps, pipes) Re-working urface finishing Engine, transmission parts and many more grinding tools: he LUKA mounted points in the quality IC ALU have been developed solely for this application. Due to a special structure, maximum tool life is achieved whilst preventing loading of material within the pores. he self-dressing effect is aided by the use of a special impregnation. 102

12 brasive mounted points for machining of plastic and rubber Qualities HOK mixture spherical aluminium oxide grain General Information Properties of or piece material: Materials such as rubber or plastic are very elastic and have a very low melting point. hey flex and generate heat; this often results in a bad odour and loading. Industries Machining rubber Machining plastic E amples of application: yre repair and re-vulcanizing Repair of conveyor belts Preparation of various areas for adhesion Deburring of rubber or plastic components grinding tools: LUKA abrasive tools for the machining of rubber and plastic contain a special spherical grain (HOK) in a very open ceramic structure. his abrasive media creates permanent small razor-sharp cutting edges which pluck-out the material from the surface. Consequently, these tools are ideally suited for the machining applications as illustrated. 103

13 hape, ylinder, ype according to Ordering example: A Product number Description Quality D recoended for A ZY CERAMIC 80 L V x 30 b C d G 0 20 A ZY CERAMIC 80 L V x 30 b C d G 0 20 A ZY CERAMIC 80 L V x 30 b C d G 0 20 A ZY CERAMIC 80 L V x 30 b C d G 0 20 A ZY CERAMIC 80 L V x 30 b C d G 0 20 A ZY CERAMIC 80 L V x 40 b C d G 0 20 A ZY CERAMIC 46 L V x 40 b C d G 0 20 A ZY CERAMIC 46 L V x 40 b C d G 0 20 A ZY CERAMIC 46 L V x 40 b C d G 0 20 hape, ylinder, ype according to Ordering example: A Product number Description Quality D recoended for A ZY NDW 100 QU V x 50 b C 0 20 A ZY NDW 100 QU V x 30 b C 0 20 A ZY NDW 100 QU V x 50 b C 0 20 A ZY NDW 100 QU V x 30 b C 0 20 A ZY NDW 100 QU V x 50 b C 0 20 A ZY NDW 100 QU V x 30 b C 0 20 A ZY NDW 100 QU V x 50 b C 0 20 A ZY NDW 100 QU V x 30 b C 0 20 A ZY NDW 100 QU V x 50 b C 0 20 A ZY NDW 100 QU V x 30 b C

14 hape ZY, Cylinder, ype 1 (according to DIN 69170) Ordering example: A A Product number Description Quality D recoended for A A ZY IC-ALU 80 V27 W x 30 F 0 20 A A ZY IC-ALU 80 V27 W x 30 F 0 20 A A ZY IC-ALU 80 V27 W x 30 F 0 20 A A ZY IC-ALU 80 V27 W x 30 F 0 20 A A ZY IC-ALU 80 V27 W x 30 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 A A ZY IC-ALU 80 V27 W x 40 F 0 20 Inox/teel teel Aluminium tone Cast material Plastic itanium 105

15 hape, ylinder, ype according to Ordering example: A Product number Description Quality D recoended for A ZY EKR 150 N V4 1,5 4 3 x 30 A b c 0 20 A ZY RKD 150 QU V21 1,5 4 3 x 30 b c D 0 20 A ZY EKR 120 N V x 30 A b c 0 20 A ZY EKWBR 120 O/P V x 30 A b 0 20 A ZY RKD 150 QU V x 30 b c D 0 20 A ZY EKR 120 N V x 40 A b c 0 20 A ZY RKD 150 QU V x 40 b c D 0 20 A ZY EKR 120 N V4 2,5 5 3 x 30 A b c 0 20 A ZY EKR 100 N V x 30 A b c 0 20 A ZY EKR 120 QU V x 30 A b c 0 20 A ZY EKWBR 100 O/P V x 30 A b 0 20 A ZY RKD 120 QU V x 30 b c D 0 20 A ZY EKR 100 N V x 40 A b c 0 20 A ZY RKD 120 QU V x 40 b c D 0 20 A ZY EKR 80 N V x 30 A b c 0 20 A ZY EKR 100 QU V x 30 A b c 0 20 A ZY EKWBR 80 O/P V x 30 A b 0 20 A ZY RKD 100 QU V x 30 b c D 0 20 A ZY EKR 80 N V x 40 A b c 0 20 A ZY RKD 100 QU V x 40 b c D 0 20 A ZY EKR 80 N V x 30 A b c 0 20 A ZY EKR 80/100 QU V x 30 A b c 0 20 A ZY EKWBR 80 O/P V x 30 A b 0 20 A ZY RKD 100 QU V x 30 b c D 0 20 A ZY EKR 80 N V x 40 A b c 0 20 A ZY RKD 100 QU V x 40 b c D 0 20 A ZY EKR 60 N V x 30 A b c 0 20 A ZY EKWBR 60 O/P V x 30 A b 0 20 A ZY RKD 80 QU V x 30 b c D 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY EKW 80 L V x 40 c G i 0 20 A ZY RKD 80 QU V x 40 b c D 0 20 A ZY EKR 60 N V x 30 A b c 0 20 A ZY EKR 60/80 QU V x 30 A b c 0 20 A ZY EKWBR 60 O/P V x 30 A b 0 20 A ZY RKD 80 QU V x 30 b c D 0 20 A ZY EKR 60 N V x 40 A b c

16 hape, ylinder, ype according to Ordering example: A Product number Description Quality D recoended for A ZY EKW 80 L V x 40 c G i 0 20 A ZY RKD 80 QU V x 40 b c D 0 20 A ZY EKR 60 N V x 30 A b c 0 20 A ZY EKWBR 60 O/P V x 30 A b 0 20 A ZY RKD 80 QU V x 30 b c D 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY RKD 80 QU V x 40 b c D 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY EKR 60 N V x 30 A b c 0 20 A ZY EKR 60/80 QU V x 30 A b c 0 20 A ZY EKWBR. 60 O/P V x 30 A b 0 20 A ZY RKD 80 P V x 30 b c D 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY EKW 60 L V x 40 c G i 0 20 A ZY RKD 80 P V x 40 b c D 0 20 A ZY EKR 60 N V x 30 A b c 0 20 A ZY EKWBR 60 O/P V x 30 A b 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY EKR 46 QU V x 40 A b c 0 20 A ZY EKWBR 60 O/P V x 40 A b 0 20 A ZY MK 46 N V x 40 b d E 0 20 A ZY NK 46 QU BA hard x 40 B C e 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY EKR 46 QU V x 40 A b c 0 20 A ZY EKWBR 60 O/P V x 40 A b 0 20 A ZY NK 46 QU BA hard x 40 B C e 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY NK 46 QU BA hard x 40 B C e 0 20 A ZY EKR 46 N V x 30 A b c 0 20 A ZY EKWBR 60 O/P V x 30 A b 0 20 A ZY RKD 60 P (6) V x 30 b c D 0 20 A ZY EKR 46 N V x 40 A b c 0 20 A ZY RKD 60 P (6) V x 40 b c D 0 20 A ZY EKR 46 N V x 40 A b c 0 20 A ZY EKR 46 QU V x 40 A b c 0 20 A ZY EKWBR 60 O/P V x 40 A b 0 20 Inox/teel teel Aluminium tone Cast material Plastic itanium 107

17 hape, ylinder, ype according to Ordering example: A Product number Description Quality D recoended for A ZY MK 46 N V x 40 b d E 0 20 A ZY NK 46 QU BA hard x 40 B C e 0 20 A ZY EKR 46 N V x 40 A b c 0 20 A ZY RKD 60 QU V x 40 b c D 0 20 A ZY EKR 46 N V x 40 A b c 0 20 A ZY NK 46 QU BA hard x 40 B C e 0 20 A W ZY NK 24 N BA soft x 40 B C D f 0 20 A ZY EKR 46 N V x 40 A b c 0 20 A ZY RKD 36 O (6) V x 40 b c D 0 20 A ZY EKR 46 N V x 40 A b c 0 20 A ZY EKWBR 46 O/P V x 40 A b 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY EKR 46 N V x 40 A b c 0 20 A ZY EKWBR 46 O/P V x 40 A b 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A W ZY NK 24 N BA soft x 40 B C D f 0 20 A ZY HK 30 N V x 40 d E 0 20 A ZY RKD 36 O (6) V x 40 b c D 0 20 A ZY EKR 46 N V x 40 A b c 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY EKR 36 N V x 40 A b c 0 20 A ZY EKR 36 N V x 40 A b c 0 20 A ZY EKW 60 L V x 40 c G i 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY RKD 36 O (6) V x 40 b c D 0 20 A ZY EKR 36 N V x 40 A b c 0 20 A ZY RKD 36 O (6) V x 40 b c D 0 20 A ZY HOK 0-3 V x 40 H 0 20 A ZY EKR 36 N V x 40 A b c 0 20 A ZY EKR 30/36 QU (7) V x 40 A b c 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY HK 30 N V x 40 d E 0 20 A ZY RKD 36 O (6) V x 40 b c D

18 hape, ylinder, ype according to Ordering example: A Product number Description Quality D recoended for A ZY EKR 36 N V x 40 A b c 0 20 A ZY EKWBR 46 O/P V x 40 A b 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A W ZY NK 24 N BA soft x 40 B C D f 0 20 A ZY HK 30 N V x 40 d E 0 20 A ZY RKD 36 O (6) V x 40 b c D 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A W ZY NK 24 N BA soft x 40 B C D f 0 20 A ZY HK 30 N V x 40 d E 0 20 A ZY EKR 36 N V x 40 A b c 0 20 A ZY EKR 36 N V x 40 A b c 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY RKD 30 O (6) V x 40 b c D 0 20 A ZY EKR 36 N V x 40 A b c 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A W ZY NK 24 N BA soft x 40 B C D f 0 20 A ZY HK 30 N V x 40 d E 0 20 A ZY RKD 30 O (6) V x 40 b c D 0 20 A ZY EKR 30 N V x 40 A b c 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY EKR 30 N V x 40 A b c 0 20 A ZY EKR 30/36 QU (7) V x 40 A b c 0 20 A ZY EKWBR 46 O/P V x 40 A b 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A W ZY NK 24 N BA soft x 40 B C D f 0 20 A ZY RKD 30 O (6) V x 40 b c D 0 20 A ZY EKR 30 N V x 40 A b c 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY RKD 30 O (6) V x 40 b c D 0 20 A ZY NK 24 O BA x 40 B C e 0 20 A ZY EKR 30 N V x 40 A b c 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 Inox/teel teel Aluminium tone Cast material Plastic itanium 109

19 hape, ylinder, ype according to Ordering example: A Product number Description Quality D recoended for A W ZY NK 24 N BA soft x 40 B C D f 0 20 A ZY HK 30 N V x 40 d E 0 20 A ZY RKD 24 O (6) V x 40 b c D 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A W ZY NK 24 N BA soft x 40 B C D f 0 20 A ZY HK 30 N V x 40 d E 0 20 A ZY RKD 24 O (6) V x 40 b c D 0 20 A ZY HOK 0-3 V x 40 H 0 20 A ZY HK 24/30 P V x 40 d E 0 20 A ZY EKR 30 N V x 40 A b c 0 20 A ZY RKD 24 O (6) V x 40 b c D 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY RKD 24 O (6) V x 40 b c D 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY EKR 30 N V x 40 A b c 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A W ZY NK 24 N BA soft x 40 B C D f 0 20 A ZY RKD 24 O (6) V x 40 b c D 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY MK 30 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard x 40 B C e

20 hape, ylinder, ype according to Ordering example: A Product number Description Quality D recoended for A ZY CERAMIC 80 L V x 30 b C d G 0 20 hape, ylinder, ype according to Ordering example: A Product number Description Quality D recoended for A ZY EKR 80 N V x 30 A b c 0 20 A ZY EKWBR 80 O/P V x 30 A b 0 20 A ZY RKD 80 QU V x 30 b c D 0 20 A ZY EKR 80 N V x 40 A b c 0 20 A ZY EKR 60 N V x 30 A b c 0 20 A ZY EKWBR 60 O/P V x 30 A b 0 20 A ZY RKD 80 QU V x 30 b c D 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY EKR 60 N V x 30 A b c 0 20 A ZY EKWBR 60 O/P V x 30 A b 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY EKR 46 QU V x 40 A b c 0 20 A ZY EKR 60 N V x 40 A b c 0 20 A ZY NK 24 N BA soft x 40 B C D f 0 20 A ZY EKR 36 N V x 40 A b c 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY EKR 46 N V x 40 A b c 0 20 A ZY NK 24 QU BA hard x 40 B C e 0 20 A ZY RKD 36 O (6) V x 40 b c D 0 20 Inox/teel teel Aluminium tone Cast material Plastic itanium 111

21 hape, ylinder, ype according to Ordering example: A Product number Description Quality D D recoended for A ZY NK 24 N BA soft oft x 40 B C D f 0 20 A ZY EKR 30 N V x 40 A b c 0 20 A ZY MK 36 N V x 40 b d E 0 20 A ZY NK 24 QU BA hard Hart x 40 B C e 0 20 A W ZY NK 24 N BA soft oft x 40 B C D f 0 20 A ZY RKD 30 O (6) V x 40 b c D 0 20 A ZY NK 24 QU BA hard Hart x 40 B C e 0 20 A W ZY NK 24 N BA soft oft x 40 B C D f 0 20 A ZY NK 24 QU BA hard Hart x 40 B C e 0 20 A W ZY NK 24 N BA soft oft x 40 B C D f 0 20 A ZY EKR 30 N V x 40 A b c 0 20 A ZY NK 24 QU BA hard Hart x 40 B C e 0 20 A W ZY NK 24 N BA soft oft x 40 B C D f 0 20 A ZY HK 30 N V x 40 d E 0 20 A ZY NK 24 QU BA hard Hart x 40 B C e 0 20 A A W ZY NK 24 QU N BA BA oft hard x 40 B C D e f 0 20 A ZY NK 24 P BA x 40 B C e 0 20 A ZY NK 24 QU BA x 40 B C e 0 10 hape WK, Cylindrical pointed nose Ordering example: A Product number Description Quality D recoended for A WK EKR 60 N V x 40 A b c

22 hape P, rch pointed nose according to Ordering example: A Product number Description Quality D recoended for A P CERAMIC 80 L V x 30 b C d G 0 20 A P CERAMIC 80 L V x 30 b C d G 0 20 A P CERAMIC 80 L V x 30 b C d G 0 20 A P CERAMIC 80 L V x 40 b C d G 0 20 hape P, Pointed nose according to Ordering example: A Product number Description Quality D recoended for A P NDW 100 QU V x 50 b C 0 20 A P NDW 100 QU V x 30 b C 0 20 A P NDW 100 QU V x 50 b C 0 20 A P NDW 100 QU V x 30 b C 0 20 Inox/teel teel Aluminium tone Cast material Plastic itanium 113

23 hape P, Pointed nose according to Ordering example: A Product number Description Quality D recoended for A P EKR 100 N V x 30 A b c 0 20 A P RKD 120 QU V x 30 b c D 0 20 A P EKR 80 N V x 30 A b c 0 20 A P RKD 100 QU V x 30 b c D 0 20 A P EKR 80 N V x 40 A b c 0 20 A P EKR 60 N V x 30 A b c 0 20 A P RKD 80 QU V x 30 b c D 0 20 A P EKR 60 N V x 40 A b c 0 20 A P EKR 60 N V x 40 A b c 0 20 A P EKR 46 N V x 40 A b c 0 20 A P EKR 36 N V x 40 b c D 0 20 hape, ylindrical round nose according to Ordering example: A Product number Description Quality D recoended for A WR NDW 100 QU V x 30 b C 0 20 A WR NDW 100 QU V x 50 b C

24 hape, pherical according to Ordering example: A Product number Description Quality D recoended for A KU CERAMIC 80 L V x 30 b C d G 0 20 A KU CERAMIC 80 L V x 30 b C d G 0 20 A KU CERAMIC 46 L V x 40 b C d G 0 20 A KU CERAMIC 46 L V x 40 b C d G 0 20 hape, pherical according to Ordering example: A Product number Description Quality D recoended for A KU NDW 100 QU V x 30 b C 0 20 A KU NDW 100 QU V x 50 b C 0 20 A KU NDW 100 QU V x 30 b C 0 20 A KU NDW 100 QU V x 50 b C 0 20 A KU NDW 100 QU V x 30 b C 0 20 A KU NDW 100 QU V x 50 b C 0 20 Inox/teel teel Aluminium tone Cast material Plastic itanium 115

25 hape, pherical according to Ordering example: A Product number Description Quality D recoended for A KU EKR 60 N V x 30 A b c 0 20 A KU EKR 80/100 QU V x 30 A b c 0 20 A KU EKWBR 60 0/P V x 30 A b 0 20 A KU EKR 60 N V x 40 A b c 0 20 A KU EKWBR 60 0/P V x 40 A b 0 20 A KU EKR 60 N V x 30 A b c 0 20 A KU EKWBR 60 O/P V x 30 A b 0 20 A KU EKR 60 N V x 40 A b c 0 20 A KU EKR 60/80 QU V x 40 A b c 0 20 A KU EKR 60 N V x 30 A b c 0 20 A KU EKWBR 60 0/P V x 30 A b 0 20 A KU RKD 80 P V x 30 b c D 0 20 A KU EKR 60 N V x 40 A b c 0 20 A KU EKR 46 N V x 30 A b c 0 20 A KU EKR 46 N V x 40 A b c 0 20 A KU EKR 46 QU V x 40 A b c 0 20 A KU EKR 46 N V x 40 A b c 0 20 A KU RKD 60 P (6) V x 40 b c D 0 20 A KU EKR 36 N V x 40 A b c 0 20 A KU EKR 60 P V x 40 A b c 0 20 A KU EKWBR. 46 0/P V x 40 A b 0 20 A KU EKR 36 N V x 40 A b c 0 20 A KU NK 24 N BA soft x 40 B C D f 0 20 A KU RKD 30 QU V x 40 b c D 0 20 A KU HOK 0-3 V x 40 H 0 20 A KU EKR 30 N V x 40 A b c 0 20 A KU HOK 0-3 V x 40 H

26 hape, up according to Ordering example: A Product number Description Quality D recoended for A O EKR 60 N V x 40 A b c 0 20 A O EKR 60 N V x 40 A b c 0 20 A O EKR 60 N V x 40 A b c 0 20 A O EKR 60 N V x 40 A b c 0 20 hape E, onical round nose according to Ordering example: A Product number Description Quality D recoended for A KE CERAMIC 46 L V x 40 b C d G 0 20 Inox/teel teel Aluminium tone Cast material Plastic itanium 117

27 hape E, onical round nose according to Ordering example: A A Product number Description Quality D recoended for A A KE IC-ALU 80 V27 W x 40 F 0 20 A A KE IC-ALU 80 V27 W x 40 F 0 20 hape E, onical round nose according to Ordering example: A Product number Description Quality D recoended for A KE RKD 60 P (6) V x 40 b c D 0 20 A KE EKRBR 46/60 P V x 40 A 0 20 A KE EKR 46 N V x 40 A b c 0 20 A KE MK 36 N V x 40 b d E 0 20 A KE EKR 46 N V x 40 A b c 0 20 A KE RKD 46 O V x 40 b c D 0 20 A KE EKRBR 46/60 P V x 40 A 0 20 A KE EKR 36 N V x 40 A b c 0 20 A KE MK 36 N V x 40 b d E 0 20 A KE EKR 36 N V x 40 A b c 0 20 A KE MK 36 N V x 40 b d E 0 20 A KE RKD 36 O (6) V x 40 b c D 0 20 A KE EKR 36 N V x 40 A b c 0 20 A KE RKD 30 O (6) V x 40 b c D 0 20 A KE HK 30 N V x 40 d E

28 hape A, American shapes Ordering example: A bonded Product number Description hape Quality D inch inch D recoended for A A EKR 36 N V4 7/8 2 1/ x 40 A b c 0 20 A A HK 36/46 M V13 7/8 2 1/ x 40 d E 0 20 A A EKR 36 QU V / x 40 A b c 0 20 A A HK 36/46 M V13 5/8 1 3/ x 40 d E 0 20 A A EKR 36 N V / x 40 A b c 0 20 A A HK 36/46 M V / x 40 d E 0 20 A A HK 36/46 M V / x 40 d E 0 20 A A EKR 30/36 QU (7) V21 1 1/4 1 1/ x 40 A b c 0 20 A A EKR 36 QU V4 7/ x 40 A b c 0 20 A A EKR 36 N V4 7/ x 40 A b c 0 20 A A HK 36/46 M V13 7/ x 40 d E 0 20 A A HOK 0-3 V9 7/ x 40 H 0 20 A A HK 36/46 M V13 7/ x 40 d E 0 20 A A EKR 30/36 QU 1 1 1/ x 40 A b c 0 20 (7) V21 1/16 A A EKR 80/100 QU V4 1/ x 40 A b c 0 20 A A HK 46/60 N V13 1/ x 40 d E 0 20 A A EKR 60/80 1/4 3/ x 40 A b c 0 20 QU V4 A A EKR 60/80 QU V4 1 5/8 3/ x 40 A b c 0 20 A A EKW 60 L (2) V13 1 5/8 3/ x 40 c G i 0 20 A A EKR 46 QU V4 1 1/4 1/ x 40 A b c 0 20 Inox/teel teel Aluminium tone Cast material Plastic itanium 119

29 hape B, American shapes Ordering example: A Product number Description hape Quality D inch inch D recoended for A B EKR 60/80 QU V4 A B EKR 46 QU V4 A B EKR 60/80 QU V4 5/8 5/ x 30 A b c /8 3/ x 30 A b c /16 5/ x 30 A b c 0 20 Miniature mounted points Ordering example: A Product number Description hape Quality D recoended for A D1 EKR 100 N V x 30 A b c 0 20 A D1 EKBR 100 M V1/ x 30 b C 0 20 A D2 EKR 80 N V x 30 A b c 0 20 A D2 EKBR 80 M V1/ x 30 b C 0 20 A D3 EKR 100 N V x 30 A b c 0 20 A D3 EKBR 100 M V1/ x 30 b C 0 20 A D4 EKR 100 N V x 30 A b c 0 20 A D4 EKBR 100 M V1/ x 30 b C 0 20 A D5 EKR 80 N V x 30 A b c 0 20 A D5 EKBR 80 M V1/ x 30 b C 0 20 A D6 EKR 80 N V4 7/4 6 3 x 30 A b c

30 Miniature mounted points Ordering example: A Product number Description hape Quality D recoended for A D7 EKR 100 N V4 2,5/5 2,5 3 x 30 A b c 0 20 A D7 EKBR 100 M V1/6 2,5/5 2,5 3 x 30 b C 0 20 A D8 EKR 100 N V4 2,5/6 3 3 x 30 A b c 0 20 A D8 EKBR 100 M V1/6 2,5/6 3 3 x 30 b C 0 20 A D9 EKR 80 N V4 3,5/8 4 3 x 30 A b c 0 20 A D9 EKBR 80 M V1/6 3,5/8 4 3 x 30 b C 0 20 A D10 EKR 100 N V4 2/3,2 4 3 x 30 A b c 0 20 A D10 EKBR 100 M V1/6 2/3,2 4 3 x 30 b C 0 20 A D11 EKR 80 N V x 30 A b c 0 20 A D12 EKR 80 N V4 4/7 6 3 x 30 A b c 0 20 A D12 EKBR 80 M V1/6 4/7 6 3 x 30 b C 0 20 A D13 EKR 100 N V x 30 A b c 0 20 A D13 EKBR 100 M V1/ x 30 b C 0 20 A D14 EKR 80 N V x 30 A b c 0 20 A D14 EKBR 80 M V1/ x 30 b C 0 20 A D15 EKR 80 N V x 30 A b c 0 20 A D15 EKBR 80 M V1/ x 30 b C 0 20 A D16 EKR 100 N V x 30 A b c 0 20 A D16 EKBR 100 M V1/ x 30 b C 0 20 A D17 EKR 80 N V x 30 A b c 0 20 A D17 EKBR 80 M V1/ x 30 b C 0 20 A D18 EKR 80 N V x 30 A b c 0 20 A D18 EKBR 80 M V1/ x 30 b C 0 20 A D20 EKR 100 N V x 30 A b c 0 20 A D21 EKR 100 N V4 8 1,6 3 x 30 A b c 0 20 A D21 EKBR 100 M V1/6 8 1,6 3 x 30 b C 0 20 A D22 EKR 100 N V4 2,5 6 3 x 30 A b c 0 20 A D22 EKBR 100 M V1/6 2,5 6 3 x 30 b C 0 20 A D23 EKR 80 N V x 30 A b c 0 20 A D23 EKBR 80 M V1/ x 30 b C 0 20 A D24 EKR 60 N V x 30 A b c 0 20 A D24 EKBR 60 M V1/ x 30 b C 0 20 A D25 EKR 100 N V4 5 1,5 3 x 30 A b c 0 20 Inox/teel teel Aluminium tone Cast material Plastic itanium 121

31 Miniature mounted points Ordering example: A Product number Description hape Quality D recoended for A D26 EKR 100 N V4 6 2,5 3 x 30 A b c 0 20 A D26 EKBR 100 M V1/6 6 2,5 3 x 30 b C 0 20 A D27 EKR 100 N V4 2/3, x 30 A b c 0 20 A D28 EKR 80 N V4 3,5/5, x 30 A b c 0 20 A D29 EKR 100 N V4 3 6,4 3 x 30 A b c 0 20 A D29 EKBR 100 M V1/6 3 6,4 3 x 30 b C 0 20 A D30 EKR 100 N V4 4, x 30 A b c 0 20 A D30 EKBR 100 M V1/6 4, x 30 b C 0 20 A D32 EKR 100 N V x 30 A b c 0 20 A D32 EKBR 100 M V1/ x 30 b C 0 20 A D33 EKR 80 N V x 30 A b c 0 20 A D33 EKBR 80 M V1/ x 30 b C 0 20 A D34 EKR 100 N V4 4, x 30 A b c 0 20 A D34 EKBR 100 M V1/6 4, x 30 b C 0 20 A D35 EKR 80 N V x 30 A b c 0 20 A D35 EKBR 80 M V1/ x 30 b C 0 20 A D36 EKR 80 N V x 30 A b c 0 20 A D36 EKBR 80 M V1/ x 30 b C

32 aper sided, grinding heels, hape E nach - Ordering example: A max. operating speed 50 m/s = /min Product number Description Quality D U H J recoended for A E HK 24 M BA soft d E 0 10 A E HK 16 P BA hart d E 0 10 A E HK 24 M BA soft d E 0 10 A E HK 16 P BA hart d E 0 10 hese tools must be used with a flange which complies with the regulations of DIN Inox/teel teel Aluminium tone Cast material Plastic itanium 123

33 Handstones Ordering example: A Further dimensions (see table below) and qualities on request. Product number Description Quality L B C recoended for A RU 1 ICGR 60 O V23/green=fine I 0 5 A RU 1 ICDKL 24 O V23/dark=coarse I 0 5 A RU 2 ICGR 60 O V23/green=fine I 0 5 A RU 2 ICDKL 24 O V23/dark=coarse I 0 5 A RU 3 ICGR 60 O V23/green=fine I 0 5 A RU 3 ICDKL 24 O V23/dark=coarse I 0 5 A RU 4 ICGR 60 O V23/green=fine I 0 5 A RU 4 ICDKL 24 O V23/dark=coarse I 0 5 A RU 5 EKW 100 E (9) V ,5 C 0 5 A RU 6 EKW 100 E (9) V C 0 5 RU 1-4 is particularly suitable for profiling opening of pores sharpening dressing of bonded grinding and polishing tools. vailable dimensions for handstones hape length width height half-round

34 Mounted point-assortment Ordering example: A F1 Product number Description hank diameter Quality Contents 1 piece each recoended for A F1 Assortment Ceramic 6 Ceramic 5-pieces ZY 1020, ZY 1632, P 1320, KU KE 1632 b C d G 0 1 Mounted point assortment INOX Ordering example: A WF1 Product number Description hank diameter Quality Contents 1 piece each recoended for A WF1 Assortment Inox 6 NK BA 4-pieces ZY NK 24 N BA oft, ZY NK 24 N BA oft, ZY NK 24 N BA oft, KU NKB/NK 24 R BA 98 B C D f 0 1 Mounted point assortment teel Ordering example: A F1 Product number Description hank diameter Quality Contents 1 piece each recoended for A F1 Assortment teel 6 EKR 5-pieces ZY EKR 46 N V4, ZY EKR 36 N V4, WK EKR 60 N V4, KU , EKR 36 N V4, KE , EKR 46 N V4 A b c 0 1 Inox/teel teel Aluminium tone Cast material Plastic itanium 125

35 Mounted point-assortment bonded Ordering example: A Product number Description hank diameter Quality Contents 1 piece each recoended for A Assortment 10 3 x 50 NDW 10-pieces ZY 0408, ZY 0610, ZY 0810, ZY 1013, P 0510, P 0810, KU 0404, KU 0606, KU 0808, WR 1013 b C 0 1 ounted point- ssortment according to Ordering example: A Product number DescriptionImage hank diameter Quality Contents 1 piece each recoended for A Assortment 14 3 x 30 EKR 14-pieces ZY 0205, ZY 0306, ZY 0408, ZY 0510, ZY 0610, ZY 0810, ZY 0816, ZY 1010, ZY 1013, ZY 1313, KU 0808, ZY2 1303, ZY2 1604, ZY A Assortment 45 6 x 40 EKR 45-pieces ZY 0306, ZY 0510, ZY 0408, ZY 0610, ZY 0810, ZY 0816, ZY 1010, ZY 1020, ZY 1032, ZY2 1303, ZY 1313, ZY 1320, ZY2 1604, ZY 1616, ZY 1620, ZY 1632, ZY2 2006, ZY 2020, ZY 2025, ZY 2032, ZY 2040, ZY2 2506, ZY2 2510, ZY 2520, ZY 2525, ZY 2532, ZY2 3208, ZY 3220, ZY 3232, ZY2 4010, ZY 4020, P 0816, P 1020, P 1320, P 2032, KE 1632, KE 1640, KE 2032, KE 2040, KU 1010, KU 1313, KU 1616, KU 2020, KU 2525, KU 3232 A b c 0 1 A b c

36 ounted point- ssortment according to Ordering example: A bonded Product number Description Image hank diameter Quality Contents 1 piece each recoended for A Assortment 36 3 x 30 EKbr 36-pieces D1, D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12, D13, D14, D15, D16, D17, D18, D19, D20, D21, D22, D23, D24, D25, D26, D27, D28, D29, D30, D31, D32, D33, D34,D35, D36 A Assortment 36 3 x 30 EKR 36-pieces D1, D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12, D13, D14, D15, D16, D17, D18, D19, D20, D21, D22, D23, D24, D25, D26, D27, D28, D29, D30, D31, D32, D33, D34,D35, D36 b C 0 1 A b c 0 1 Inox/teel teel Aluminium tone Cast material Plastic itanium 127

37 Grinding wheels especially for your particular application e are pleased to be able to offer you a tailor-made grinding heel uality e g : Wheels in special qualities Wheels with special dimensions Wheels with special profiles Mounted points with imperial dimensions and/or imperial shanks Mounted points with internal threads and threaded shanks to suit Cup wheels Grinding wheels plain and tapered Mounted points with extended shanks Mounted points with threaded shanks and extended shanks to suit Handstones and dressing sticks and many more Please advise us of your application problem ith all relevant information the uic er this is done, the uic er e can react! he relevant information re uired is: hape, dimensions, shank, bore size of the abrasive wheel (a sketch or technical drawing would be of great assistance) Material to be ground ype of application (e.g. fettling, deburring) urface finish requirements Machine R.P.M anticipated order quantity wheel currently being used (type, quality ) etc. 128

38 aterial classification Power tools A teels and Cast teels Rm up to 800 N/ 2 coon structural steels free cutting steels case hardened steels fine grained structural steels extruded steels toughened structural steels boiler plate nitrided steels cast steels heat treated steels heat resistant structural steels B Alloyed, empered teels Rm 800 up to 1200 N/ 2 case hardened steels spring steels fine grained structural steels nitrided steels heat treated steels wear resistant steels bearing steels C ool teels Rm up to 1300 N/ HRC high-speed steels non-alloyed tool steels cold working tool steels hot working tool steels D Rust, acid and heat resistant teels and Cast teels austenitic ferritic ferritic-austenitic heat-resistant martensitic stainless, sulpherized E Cast Iron F Aluminium, Magnesuim and Copper Alloys over 300 HB HB up to 200 HB over 15% i 10 15% i 0,5 10% i below 0,5% i G itanium and Nickel Alloys Rm 900 up to 1500 N/ 2 Rm up to 900 N/ 2 H Plastics, Wood, Rubber I Glass/Carbides J tone/iles/gas Cement K Concrete/Reinforced Concrete L Ceramic/Floor iles M Marble N Granite O Freshly Poured Concrete P Asphalt best suitable suitablet 0 delivery ex-stock 1 delivery on request traight grinder Free-hand angle grinder Pneumatic angle grinder Conditioning machine Backstand Boring machine Flexible shaft grinder Product Lines High Performance Industry Base Fixed-base cutting machine Petrol-driven cutting machine afety ymbols (Depending on the product these symbols may vary) Wear eye protection Wear hearing protection Wear a respirator Read the instructions Wear gloves Only permitted with a back-up pad Not permitted for wet grinding Not permitted for face grinding Do not use if damaged Not permitted for hand-held or manually-guided grinding 438