Automotive Powertrain Solutions. Development Manufacturing

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1 Automotive Powertrain Solutions Development Manufacturing AssemBly

2 2 3 Global footprint lean manufacturing Worldwide Swedish Powertrain has a global footprint with 17 locations on 3 continents and a workforce of over people, offering worldwide machining solutions to demanding customers based on Swedish quality systems. Sales > 300 m EUR p. a. Employees > Plants Equipment 9 in Sweden, 2 in Latvia, 1 in Germany, 1 in Hungary, 1 in Brazil and 1 in China > 800 machines for primary and secondary operations Experience and sustainable growth Swedish quality with tradition The vehicle industry is becoming more and more global and competitive. Swedish Powertrain is your partner for complex machining solutions of components and systems for the Powertrain of Commercial Vehicles. Swedish Powertrain comes from the heartland of iron and steel. We are a proud part of the high-quality metal machining industry serving global customers. Our growth has been fast and we became a substantial player in our field of business. Our vision is to develop into the world s leading supplier of advanced machining for our demanding customers. Sustainable growth rates growth m/eur % +37 % +5 % +6 % +10 % forecast +14 % year Köping Mekaniska Verkstad, the beginnings of VOLVO gearboxes. OUR VALUES FOR LONG TERM PARTNERSHIP the day we cease getting better Value for money is the day we stop being good Our product is our production facilities We listen to our customers Respect and mutual trust A strong set of values governs our actions. One of our core values is to listen to our customers and to be in constant dialogue with them. This is why we knew from the very beginning how crucial it is for our customers to have a supplier who can deliver from multiple locations, which is the main reason why we are now present on three continents. Big enough to make things happen small enough to care. Sweden 1 Falun 2 Charlottenberg 3 Arvika 4 Filipstad 5 Köping 1 6 Köping 2 7 Falköping 8 Tidaholm 9 Sibbhult Rest of world 10 Riga, Latvia 11 Rezekne, Latvia 12 Detmold, Germany 13 Mezökövesd, Hungary 14 Curitiba, Brazil 15 Kunshan, China 16 St. Petersburg, Russia 17 Chennai, India

3 4 5 From Engine to Axle components and Systems Machined components Swedish Powertrain offers a comprehensive and innovative range of components and systems for the Powertrain of heavy commercial vehicles. We supply OEMs and Tier 1 s in the areas of Engines, Engine Timing gears Rocker arms and rocker arm shafts E-motor shaft Flywheel Housings Inlet manifold Injection pump tappet Gearboxes, Retarders, Power Take-Offs, Propeller Shafts and driven Axles. Axle Adding value in the supply chain is an increasing requirement. Swedish Powertrain offers complete systems and modules with long experience in high volume automated assembly. We can take Tier 1 or Tier 2 solution responsibility. Shafts - input / output shafts - drive shafts Differentials - casted - forged Gears - planetary and sun gears - helical gears - carrier outer wheel Gearbox OEM Housings - front - central - rear Shafts - main shafts - input shafts - gear shift shafts Gears Planetary carriers Stator / Rotor Assembled systems TIER 1 System supplier TIER 2 Machined components TIER 3 Iron & Aluminum casting Retarders Power take-offs (PTOs) Propeller shafts Hub reductions Exhaust manifolds Welded planetary carriers complete gearboxes (low volume)

4 6 7 Industry 4.0 manufacturing We are developing modular structures resulting in smart factories. By connecting machines, work pieces and systems, we create intelligent networks along the entire value chain. This allows maximum flexible production and a high level of un-manned machining increases efficiency and competitiveness. One-Stop Solution Process chain competence Your requirements Our flexible production solutions We cover a wide range of processes throughout the value chain, starting with pre-production processes like research, development, prototyping and sourcing. Obviously, serial production is our core process supported by value adding processes like heat and surface treatment and assembly. Serial production is our cardinal process. We build flexible production cells according to your requirements and annual volumes. Flexible Solutions tech center (Research and development) Research and development on electrical support concepts for engines, gearboxes and axles In-house Casting Solutions Aluminum tilt casting and low pressure die casting Nodular and grey iron casting For high volumes we use efficient production equipment with a high level of automation and low labour share. For lower volumes we use more manual or semi-automated production methods. Often we implement those projects in best cost countries. Engineering and project management Development and Co-Engineering prototyping material sourcing expertise i ndustrialization and Ramp-Up ProductioN Soft and Hard CNC machining end milling Turning Milling (up to 5 axis) Gear and spline cutting Broaching Deep hole drilling Grinding multi-operation machines Heat treatment Case hardening and induction hardening Surface treatment Welding Thermal spraying Painting Assembly operations Manual Automated Quality control Stable processes Measuring Testing Evaluation

5 8 9 Design and Development Industrializing of Innovations Hard-to-beat competitiveness Lean manufacturing excellence Every good product is the result of smart and efficient design. Engineering teams in our Tech Center locations develop mechanical systems and powertrain solutions for high performance applications. They provide optimized product solutions using tools like Design For Assembly (DFA) and Design For Manufacturing (DFM). Our Tech Center serves also as a support partner in development of new products for high volume production with optimized manufacturing processes concentrating on minimum operator levels. We assist in taking your ideas, products and systems from the drawing board to real-life products. LEAN is our mind-set in all activities resulting in continuous improvements. We apply it all the way from the design phase by using tools like DFA and DFM to the serial production leading to overall productivity gains. Our production system ensures stable processes and eliminates waste releasing assets and resources that are re-invested in the production. order-driven production customer focus continuous improvements dedication and team work stability and standard quality in every stage One focus area is e-mobility and we work on future electrical support concepts for engines, gearboxes and axles. The day we cease getting better is the day we stop being good! Industrialization

6 10 11 Speed logistics excellence High delivery precision is a standard requirement from our customer base. We are flexible to fulfill such needs on Logistics. Our offering ranges from pick-up by the customer to Just-In-Sequence (JIS) deliveries where we have proven results of zero default over several years. Fast time to market We have decades of experience in industrialisation of projects. We will find the right production set-up and we will ensure that your project will be implemented in the fastest possible way. Just-In-Sequence delivery Manufacturing sequence Thanks to our global footprint, we are able to start one project in several locations simultaneously so even very challenging projects with numerous components and a variety of needed processes can be managed fast. When implementation timing is critical we often buy used machines, because they are much faster available than new machines. Our experienced maintenance technicians rebuild them as necessary to suit production needs. Moreover, we have a comprehensive network of suppliers for machining tools that secure shortest possible lead-times on tooling. Quality and Environment From the very first step, the quality of your product is our main focus. Quality and environmental protection are important to us, so we develop stable processes that fulfills the requirements of standards as ISO TS ISO ISO ISO 9001 ISO VDA 6.1 Industry standard quality assurance tools like measuring, function tests and metallurgical examination ensure that our customers will only receive products of the highest grade.

7 12 13 Raw material competence and efficiency Aluminum & iron casting solutions Aluminum Casting We are proud to run one of the most modern and automated aluminum permanent mold foundries in Northern Europe. IRON Casting Our iron casting plant processes components in nodular and grey iron. We offer Pre-engineering Surface treatments Supply chain solutions Prototype-, serial and aftermarket supplies Casting characteristics In close cooperation with the customer we perform Design for Manufacturing (DfM) studies and casting simulations resulting in castings with: light weight soundness high strength complex shapes Typical products Serial volumes from approx, pcs per year Large parts (mould box: 1375 x 975 x 390/390 mm) Weight kg/pcs (depending of design) High demand on material and product design technologies Tilt casting (20 lines medium to very large) Low Pressure Die Casting LPDC (8 lines medium to very large) Sand casting (prototypes) Raw materials Ductile iron EN-GJS-400/500/600 acc. EN 1563 Grey Iron EN-GJL-200/250 acc. EN 1561 High Silicon EN-GJS acc. EN 1563 Casting and heat treatment lines are integrated with machining centers allowing efficient production of your complex products ready for assembly. Part weights range from 1kg to 50 kg with volumes ranging from prototyping up to pcs. p.a. Raw materials can be primary and secondary alloys like AlSi8Cu3, AlSi7Mg, AlSi9Mg, AlSi10Mg.

8 14 15 Supply chain management global sourcing In addition to our in-house casting plants we have a global sourcing organization which will find the best quality and lowest-cost suppliers four your projects. Sourcing materials include Steel, Aluminum, Iron and Copper. Steel Carbon steels Micro Alloyed steels Quenched & Temp steels Case Hardening steels Boron steels Stainless steels Structural steels Aluminum Nodular & Grey Iron Copper & Brass Bars Tubes & Pipes Forgings Castings for you we know how! References leading OEMs and Tier 1 Suppliers Industries supplied include Commercial Vehicles like trucks and buses, Construction and Agricultural Vehicles as well as Forestry Equipment.

9 swedish powertrain ab Nya Hamnvägen 4 SE Köping Sweden Phone +46 (0) info@swedishpowertrain.com Proud members of Swedish Powertrain: sagner-heinze [02202]