All designs mechanically, electrically and software (PLC and SCADA) in house Several export awards - Queens Awards for Export 3 times DTI, etc.

Size: px
Start display at page:

Download "All designs mechanically, electrically and software (PLC and SCADA) in house Several export awards - Queens Awards for Export 3 times DTI, etc."

Transcription

1 1973 Mechatherm formed 1991 Mechatherm international Limited by C. B. Emes and A. F. Riley World wide projects 90% export Project Management expertise with high number of professional engineers All designs mechanically, electrically and software (PLC and SCADA) in house Technical and commercial expertise to run multimillion pound turnkey contracts Latest energy saving burner technologies used Several export awards - Queens Awards for Export 3 times DTI, etc. No production facilities local manufacture Handle projects in excess of 20million GBP Works in India since 1984 now via Licensee AIFL Sold Plant in India to Balco, Nalco, Hindalco (Aditya, Mahan, Mouda, Renukoot,) Indal, IAPL, Jindal, Banco, Vedanta, Sterlite Industries Recently sold new products MMLC and Slab Saw Looking at Diversifying into plants to recycle cooking oil into biodiesel.

2 Furnaces Supplied to Vedanta and Balco Some of the Furnaces Mechatherm have Supplied to Hindalco Furnaces Supplied to Hindalco Aditya Two 60T Tilting Electrically Heated Melting/Holding Furnaces awarded in 2013 Furnaces Supplied to Hindalco Mahan Four 60T Tilting Electrically Heated Melting/Holding Furnaces awarded in 2013 Furnaces to Hindalco Mouda One 60T Twin Chamber Furnace Furnaces to Hindalco Nagpur One 18T Static Melting Furnace Hindalco Renukoot One 5T Solution Heat Treatment Furnace awarded 2015 One 60T HFO Regen Burnered melting Furnace awarded in 2007

3 A s s o c i a t e d i n d u s t r i a l f u r n a c e s ( P ) l t d Vision To be a trusted name in our core activity by building sustainable business, which will be best in its class, beneficial to all concerned.

4 GROUP PROFILE - PART OF JIWANRAM SHEODUTTRAI EMPIRE MANUFACTURING :- Nilachal Refractories Ltd. Manufacturer of a wide range of advanced refractories in partnership with associates. NRL Clayburn Ltd. Manufacturer of monolithic refractories and bricks for the global aluminum industry in partnership with associates. A JV between NRL and Clayburn, Canada. Associated Industrial Furnaces Pvt. Ltd. Turnkey supplies of industrial furnaces in partnership with associates under technical license from global leaders. Jiwanram Sheoduttrai Industries Pvt. Ltd. A Star Export House, manufacturing and exporting work & safetywear. Sarralle Equipment India Pvt. Ltd. Design, engineering, fabrication and erection of steel melt shop equipment in partnership with associates. A JV with Sarralle, Spain along with Indian partners. United Creations Pvt. Ltd. Manufacturer of fashion gloves in partnership with associates. TURNKEY PROJECTS :- COMPANY INTRODUCTION Uniseven Engineering and Infrastructure Pvt. Ltd. Executes turnkey engineering projects and provides engineering, manufacturing, supply, erection and O&M services. Beroa Uniseven Refractory Services Pvt. Ltd. JV with Beroa (Karrena), Germany for refractory engineering, applications and maintenance solutions. Unimark Metallurgical Pvt. Ltd. Marketing and EPC solutions for the entire iron and steel value chain. Hidro-Uni Water Solutions Pvt. Ltd. JV with Hidroambiente to deliver water treatment solutions to industry.

5

6 MELTING FURNACE UPGRADE DUBAL, Dubai Existing Gautschi Melting Furnace Upgrade with New King Beam Structure, Door Surround and Hydraulic Tilting System complete with Radial Shield Exhaust

7 MELTING AND HOLDING FURNACES China Steel, Taiwan COMPANY INTRODUCTION 2 X 80T Static Melting Furnaces, 1 x 60T Twin Chamber Melter with Incineration and FTP, 3 x 25T Scrap Charge Machines, 3 x 75T Tilting Holders, 2 x 75T VDC Slab casters with fully Automatic MMLC.

8 MELTING AND HOLDING FURNACES ALBA, Bahrain COMPANY INTRODUCTION 45T Tilting Melting furnace (8T/hr) complete With Building Extension and Civils

9 MELTING AND HOLDING FURNACES Hindalco (Novelis), India COMPANY INTRODUCTION 60T Twin Chamber Melting Furnace with MMEI Mechanical Pumps

10 MELTING AND HOLDING FURNACES SWT, Venezuela (Under Construction) COMPANY INTRODUCTION Several Melting and Holding Furnaces

11 TILTING ROTARY MELTING FURNACE SAMSUNG, Ma aden, Saudi Arabia COMPANY INTRODUCTION 24T Tilting Rotary Melting Furnace (6T/hr) and Automatic Lift/Lower Dross Charging Machine

12 TILTING ROTARY MELTING FURNACE AND CHARGING MACHINE SAMSUNG, Ma aden, Saudi Arabia 24T Tilting Rotary Melting Furnace (6T/hr) and Automatic Lift/Lower Dross Charging Machine

13 MELTING AND HOLDING FURNACES, SAPA Finspang, Sweden COMPANY INTRODUCTION 40T Tilting Melting Furnace (oxy-fuel), 38T Tilting Holding Furnace, Launders and FTP

14 MELTING AND HOLDING FURNACES ALCOA, UK 70T Static Melting furnace (20T/hr) and 75T Holding Tilting Furnace

15 MELTING AND HOLDING FURNACES ALCOA, Russia COMPANY INTRODUCTION DC Casting Centre including 2 x 80 tonne Static Melting Furnaces with Regenerative Burners, 1 x 78 tonne Tilting Holding Furnaces and 1 x 75 tonne DC Casting Machine for rolling ingot slabs, together with SCADA control system and ancillary equipment.

16 MELTING AND HOLDING FURNACES ALCOA, Russia COMPANY INTRODUCTION 1 x 75 tonne DC Casting Machine for rolling ingot slabs, with SCADA control system and ancillary equipment.

17 MELTING AND HOLDING FURNACES ALCOA, Russia COMPANY INTRODUCTION DC Casting Centre including 1 x 50 tonne Static Melting Furnace with Regenerative Burners, 1 x 45 tonne Tilting Holding Furnace and 1 x 45 tonne DC Casting Machine for billets and slabs, together with SCADA control system and ancillary equipment.

18 MELTING AND HOLDING FURNACES ALCOA, Russia COMPANY INTRODUCTION 1 Static Top Loading Melting Furnace (14T/hr)

19 VDC SLAB CASTER ALCOA, China 1 x 60T VDC Slab Casting Machine

20 MELTING AND HOLDING FURNACES EMAL, UAE 3 x 130T Tilting Melting/Holding furnaces (10T/hr)

21 MELTING AND HOLDING FURNACES EMAL, UAE 10 x 83T Tilting Melting/Holding furnaces

22 MELTING AND HOLDING FURNACES HYDRO, UK Capacity : 60,000T/Annum Billet Casting Melting Furnace Capacity : 28T Burner Type : 2 pairs Bloom Lumi Flame Melt rate : 12 Tonnes per hour Door size : 8,500mm x 1,750mm

23 MELTING AND HOLDING FURNACES HYDRO, Spain COMPANY INTRODUCTION Capacity : 60,000T/Annum Billet Casting Melting Furnace Capacity : 28T Burner Type : 2 pairs Bloom Lumi Flame Melt rate : 12 Tonnes per hour Door size : 8,500mm x 1,750mm

24 MELTING AND HOLDING FURNACES MATALCO, Canada COMPANY INTRODUCTION Capacity : 90,000T/Annum Billet Casting Melting Furnace Capacity : 2 x 32T Burner Type : Hot air recuperation Melt rate : 11 Tonnes per hour Furnace size : 5,900mm diameter ABB Induction stirrer

25 MELTING AND HOLDING FURNACES MATALCO, Canada COMPANY INTRODUCTION 32T Side Tilting Holding Furnace Matalco - Canada

26 MELTING AND HOLDING FURNACES MATALCO, Canada COMPANY INTRODUCTION

27 VDC BILLET CASTER MATALCO, Canada 32T Vertical DC Casting Machine : Matalco - Canada

28 SCRAP & FURNACE CHARGING MACHINES Furnace casing delivered to site pre-assembled

29 SCRAP & FURNACE CHARGING MACHINES Client : Alba - Bahrain Installed : 1997 Capacity : 1 x 65T Melting / Holding furnace Burner Type : Cold air Melt rate : 10 Tonnes per hour

30 INTRODUCTION Client : Garmco - Bahrain Installed : 2001 Melting Furnace Capacity : 12T Melt rate : 3 Tonnes per hour Scrap : Chips and Swarf EMP Pump & Vibrator Feeder Conveyor

31 SCRAP & FURNACE CHARGING MACHINES Box type furnace scrap charging machine with pusher plough design 2 x 100T Electrically Heated Holding Furnaces : RUSAL Russia (KRAZ)

32 SCRAP & FURNACE CHARGING MACHINES Box type furnace scrap charging machine with pusher plough design 6 x 60T Electrically Heated Holding Furnaces : RUSAL Russia (SAZ)

33 SCRAP & FURNACE CHARGING MACHINES Client : Balco - India Installed : 2005 Capacity : 5x 45T Holding furnaces Burner Type : Heavy oil cold air Melt rate : 4 Tonnes per hour Box type furnace scrap charging machine with pusher plough design

34 SCRAP & FURNACE CHARGING MACHINES Client : Hindalco - India Installed : 2007 Capacity : 1 x 60T Melting furnaces Burner Type : Heavy oil regenerative Melt rate : 12 Tonnes per hour Box type furnace scrap charging machine with pusher plough design

35 MULTICHAMBER RECYCLING FURNACE TECHNOLOGY COMPANY INTRODUCTION 1 x 75T Static multi-chamber melting furnace, 7T/hr gas fired regenerative (rolling mill scrap) 2 x 79T Static side well melting furnace, 8T/hr gas fired regenerative (UBC)

36 DESIGN VERIFICATION OF FURNACE CONSTRUCTION COMPANY INTRODUCTION Finite Element Analysis of furnace casing. Severe catastrophic failure modeled i.e.: tilt cylinder failure. Optimise furnace construction. Furnace casing designed low stress and deflections typically 100 N/mm2 and 1:1000. Tilt cylinder failure casing and components design to take extra loads and ensuring yield stresses are within safe working limits

37

38

39

40

41

42 MMLC - Automated Molten Metal Level Control

43 20m Lg Automated Plate Saw 200mm thick Plates up to 2.2m wide fro Alcoa UK