Formerly DE-STA-CO Cylinders 2293 Werth Road Alpena, Michigan Phone: (800) (WGB-CYLS) Fax: (866) (WGB-FAXS)

Transcription

1 9 Werth Road Alpena, Michigan Phone: (800) (WG-YLS) Fax: (866) (WG-FAXS) Pre-Lubricated Pressures to 50 psi ylinders NFPA Industrial, Interchangeable uilt to Ford Standards, Effective January 00 Your Worldwide Provider for Productivity Solutions

2 LIMITED EXPRESS WARRANTY WGenjey, IN. herein supplies only a LIMITED EXPRESS WARRANTY for all products the company manufactures or assembles for a period of one year from the date of manufacture as follows: It will only repair or replace any parts which its inspection proves to be defective in material or workmanship occurring within twelve () months from its date of delivery to its original purchaser when the product has been used under conditions in which it was designed to operate. We will not accept any charges for removal, installation, assembly or any other charges in connection with replacement or repair of the product(s). No warranty is extended against corrosion, erosion or chemical attack, and the liability of the company under this warranty for loss or damage of any nature, whether based on contract or tort, shall not exceed the purchase price of the equipment manufactured by the company. The company shall not be liable for any consequential, contingent, punitive or incidental damages. At our option, we retain the right to have the product(s) repaired on site or returned to our manufacturing plant for our inspection, repair and testing of the units. All product(s) under warranty, which are alleged to be defective, are to be returned to the factory freight prepaid. A complete explanation is required of the alleged defects and circumstances of such claimed failure. REPRESENTATIONS If manufacturer representatives or other persons or entities in soliciting a sale of our product have made oral or written statements about the merchandise described in this contract or the literature of the company or its statements, such statements do not constitute warranties, shall not be relied on by the buyer, and are not part of this contract of sale. The entire contract is embodied in this writing except as to engineering details and specifications. This writing constitutes the final expression of the parties agreement, and it is a complete and exclusive statement of the terms of that agreement. LIMITATION OF REMEDY The parties agree that the purchaser s sole and exclusive remedy against the seller shall be for the repair or replacement of defective parts as provided herein. The purchaser agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, lost incidental or consequential loss) shall be available to purchaser. This exclusive remedy shall not be deemed to have failed of its essential purpose so long as the seller is willing and able to repair or replace defective parts in the prescribed manner. EXLUSION OF WARRANTIES The parties agree that the implied warranties of merchantability and fitness for a particular purpose are excluded from this transaction and shall not apply to the goods sold. The above limited warranty is in lieu of any other warranties including any implied warranty of merchantability of fitness for a particular purpose. The company neither assumes nor authorizes any other person to assume for it any other liability in connection with the products hereby purchased. INDEX Ordering ode ylinder Parts List artridge Assemblies artridge Seals ylinder Seals Extended Tie Rod Mounting - MXO Mount Side Lug Mounting - MS Mount levis Mounting - MP Mount Head End Flange Mounting - MF Mount ap End Flange Mounting - MF Mount Intermediate Trunnion Mounting - MT4 Mount Head Square Mounting - ME Mount ap Square Mounting - ME4 Mount Accessories Theoretical Push and Pull Forces Torque and Weights Notes

3 ORDER ODES - PRELURIATED PNEUMATI YLINDERS 4 EXAMPLE: - MS -.5 X H - P - HP - S** SPEIAL PORT LOATION AT. HEAD END PORT LOATION AT. AP END HEAD END USHIONED AT POS. AP END USHIONED AT POS..5 ORE X.00 STROKE TYPE OF YLINDER MOUNTING (SIDE LUG) GROUP NUMER YLINDER MOUNT DESRIPTION (MX) TIE RODS EXTENDED OTH ENDS (MX) TIE RODS EXTENDED AP END (MX) TIE RODS EXTENDED HEAD END (MF) (.50 THRU 6.00) HEAD RETANGULAR FLANGE (MF) (.50 THRU 6.00) AP RETANGULAR FLANGE (ME)(8.00 THRU.00) HEAD SQUARE (ME4)(8.00 THRU.00) AP SQUARE (MP) AP FIXED LEVIS (MS) SIDE LUG (MT4) INTERMEDIATE FIXED TRUNNION 4 YLINDER ORE AND STROKE (USTOMER SELETED) PISTON ROD AND ROD END STYLE DO NOT INDIATE IN MODEL NUMDER (SEE EXAMPLE) ONE ROD SIZE AVAILALE FOR EAH ORE SIZE ONLY USHION LOATIONS MUST E SPEIFIED Y USTOMER INDIATES AP END USHION H INDIATES HEAD END USHION USHION ADJ. AVAILALE AT POS. #,, OR 4 USHIONS SHOULD E SPEIFIED IN YLINDERS WITH STROKES GREATER THAN.0 4 PORT LOATIONS MUST E SPEIFIED Y USTOMER P INDIATES AP END PORT NPT HP INDIATES HEAD END PORT NPT T INDIATES SAE STRAIGHT THREADS - J96 PORTS (SAE STRAIGHT THREADS ONLY - J96) ARE AVAILALE AT POS. #,, OR 4 **NOTE:WHEN USING S INTHE MODEL NUMER, ALL NON-STANDARD DIMENSIONS MUST E SPEIFIED NOTE: DIAGRAM INDIATES STANDARD PORT AND USHION LOATION STANDARD ORES AND RODS ORES RODS YLINDERS: ARE UILT TO FORD MOTOR OMPANY VEHILE OPERATION SPEIFIATIONS. ANY DEVIATIONS FROM THIS NEW STANDARD MUST E APPROVED IN WRIGHTING Y THE FORD MOTOR OMPANY.

4 YLINDER PARTS LIST ROD WIPER OFFERS SUPERIOR ROD PROTETION AND IS A SEONDARY SEALING SOURE TIE ROD NUT ALLOY STEEL SELF LOKING NUT ROD ARTRIDGE TIE ROD MADE FROM DUTILE IRON AND ENDURA OATED FOR MAXIMUM ORROSION MANUFATURED FROM HIGH STRENGTH 00,000 PSI MINIMUM TENSILE STEEL RESISTANE, REDUED FRITION AND INREASED SURFAE HARDNESS WITH ROLLED THREADS HEAD AP PREISION MAHINED ASSURING ONENTRIITY OF ALL MATING PARTS LAK 4 ADJUSTMENT SREW ALLOWS FINE METERING FOR EXAT USHIONING PERFORMANE, SREW IS FLUSH WITH NO ALL HEK NEEDED OXIDED AFTER MAHINING TO PREVENT ORROSION 5 ADJUSTMENT SREW O-RING 4 PISTON ROD SEALS THE SREW TO THE HEAD WHILE ALLOWING FOR METERING ADJUSTMENT ORE HARDNESS OF Rc8-4, OD ASE HARDENED TO Rc50-55 AND HARD HROME PLATED.000/.0005" THIK TUE DOM STEEL HONED TO 5 MIRO INH FINISH AND HARD HROME PLATED.000/.0005" THIK ON THE ID USHION USHING MADE FROM GRAY IRON FOR ORROSION RESISTANE AND SMOOTH OD ALLOWS FOR SMOOTH USHIONING PISTON ONE PIEE STEEL PISTON, SEALED TO THE ROD WITH LOTITE TO PREVENT LEAKAGE. LAK OXIDED TO PREVENT ORROSION AP USHION SEAL HEAD USHION SEAL POSITIVE, RESILIENT USHION SEALS ARE USED FOR LONG LIFE, SEALS ALSO AT AS A ALL HEK FOR PROMPT AELERATION AP USHION SEAL RETAINER HEAD USHION SEAL RETAINER RETAINS THE USHION SEAL, ALLOWING FOR EASY REMOVAL ROD ARTRIDGE O-RING STATI SEAL SURROUNDING THE ROD ARTRIDGE ROD SEAL 8 9 WEAR AND MADE FROM HIGH STRENGTH DELRIN FOR MAXIMUM WEAR RESISTANE PISTON SEAL LURITHANE K-SEAL FOR REDUED SEAL FRITION, INTERNAL LURIATION AND ARASION RESISTANE LURITHANE K-SEAL FOR REDUED SEAL FRITION, INTERNAL LURIATION AND ARASION RESISTANE ARTRIDGE RETAINER HIGH STRENGTH STEEL LAK OXIDED FOR ORROSION RESISTANE RETAINER SREW 0 TUE O-RING ALLOY STEEL SOKET HEAD AP SREW ONFINEMENT OF THE O-RING IN THE HEADS PREVENT EXTRUSION UNDER NORMAL OPERATING ONDITIONS

5 ARTRIDGE ASSEMLIES ROD ORE ROD ARTRIDGE ASSEMLY.6.50, ,.00, , 4.00, , , , 0.00, EAH OF THE AOVE SEAL KITS ONTAINS: ITEM# QTY DESRIPTION 4. ROD ARTRIDGE. ROD WIPER. ROD SEAL 4. ROD ARTRIDGE O-RING

6 ARTRIDGE SEALS ROD ORE ROD SEAL KITS.6.50, ,.00, , 4.00, , , , 0.00, EAH OF THE AOVE SEAL KITS ONTAINS: ITEM# QTY DESRIPTION. ROD WIPER. ROD SEAL. ROD ARTRIDGE O-RING 4

7 YLINDER SEALS ORE YLINDER SEAL KITS EAH OF THE AOVE SEAL KITS ONTAINS: ITEM# QTY DESRIPTION 4 5. TUE SEAL. * PISTON SEAL. WEAR AND 4. AP RETAINING RING 5. AP USHION INSERT 6. USHION ADJ. O-RING 7. HEAD RETAINING RING 8. HEAD USHION INSERT *Note: K-Seals do not need ack-up Rings ack-up Rings only used on Parker Seals

8 EXTENDED TIE ROD MOUNTING - MXO.50" ORE Z + STROKE E SQ Y D AROSS FLATS A STROKE P + STROKE EE PORTS 4 R MM DE-STA-O INDUSTRIES AA DD THREAD R STYLE A LONG MALE THREAD K KA.8 G J.00" THRU.00" ORE Z + STROKE E SQ Y D AROSS FLATS A WF V VA LG + STROKE P + STROKE EE PORTS F 4 5 R MM DE-STA-O INDUSTRIES AA DD THREAD R STYLE A LONG MALE THREAD KA K G J MX0 - NO TIE RODS EXTENDED MX - TIE RODS EXTENDED OTH ENDS MX - TIE RODS EXTENDED AP END MX - TIE RODS EXTENDED HEAD END 6

9 EXTENDED TIE ROD MOUNTING - MXO ENVELOPE MOUNTING DIMENSIONS ORE AA DD E EE (SAE) EE (NPT) G J K LG P R KA SIZE OPTIONAL STANDARD / (#6) 9/6-8 / / (#6) 9/6-8 / / (#6) 9/6-8 / / (#0) 7/8-4 / / (#0) 7/8-4 / / (#0) 7/8-4 / / (#) -/6- / / (#) -/6- / / (#6) -5/ / (#6) -5/ ROD END DIMENSIONS MOUNT DIMENSIONS ORE MM LL A F D VA V WF Y Z SIZE ROD DIA THREAD / / / / / / / / / / NOTE:.50 &.00 ORE WITH.00 ROD DIA - NON-ADJUSTALE USHIONS HEAD END ONLY NOTE: USHION SUPPLIED AT POSITION# AS STANDARD UNLESS OTHERWISE SPEIFIED FOR ORDERING ODE SEE PAGE# 7

10 SIDE LUG MOUNTING - MS.50" ORE E SQ D AROSS FLATS S 4 HOLES 4 DE-STA-O INDUSTRIES ST.006 E.008 SW SW SW TS SW SW US G.00" THRU.00" ORE E SQ D AROSS FLATS F S 4 HOLES 4 5 DE-STA-O INDUSTRIES.006 E.008 ST SW SW SW SW TS US 8

11 SIDE LUG MOUNTING - MS ENVELOPE MOUNTING DIMENSIONS ORE E EE (SAE) EE (NPT) G J K LG P S SS ST SU SW TS US SIZE OPTIONAL STANDARD (DIA) (OLT) (#6) 9/6-8 / / (#6) 9/6-8 / / (#6) 9/6-8 / / (#0) 7/8-4 / / (#0) 7/8-4 / / (#0) 7/8-4 / / (#) -/6- / / (#) -/6- / / (#6) -5/ (#6) -5/ ROD END DIMENSIONS MOUNT DIMENSIONS ORE MM LL A F D VA V WF XS Y Z SIZE ROD DIA THREAD / / / / / / / / / / NOTE:.50 &.00 ORE WITH.00 ROD DIA - NON-ADJUSTALE USHIONS HEAD END ONLY NOTE: USHION SUPPLIED AT POSITION# AS STANDARD UNLESS OTHERWISE SPEIFIED FOR ORDERING ODE SEE PAGE# 9

12 LEVIS MOUNTING - MP.50" ORE A.00 Y STROKE NOTE: NO TIE ROD NUTS.50 &.00 ORES ONLY.50 P + STROKE E SQ EE PORTS D DE-STA-O INDUSTRIES MM 4 LR STYLE A LONG MALE THREAD K.8 G J L PIN SUPPLIED WITH YLINDER W W X + STROKE.00" THRU.00" ORE A WF Y LG + STROKE K NOTE: NO TIE ROD NUTS.50 &.00 ORES ONLY V P + STROKE E SQ VA EE PORTS D DE-STA-O INDUSTRIES MM 4 LR STYLE A LONG MALE THREAD PIN SUPPLIED WITH YLINDER G J L W W X + STROKE 0

13 LEVIS MOUNTING - MP ENVELOPE MOUNTING DIMENSIONS ORE D W E EE (SAE) EE (NPT) G J K L LG LR P SIZE PIN DIA OPTIONAL STANDARD (#6) 9/6-8 / (#6) 9/6-8 / (#6) 9/6-8 / (#0) 7/8-4 / (#0) 7/8-4 / (#0) 7/8-4 / (#) -/6- / (#) -/6- / (#6) -5/ (#6) -5/ ROD END DIMENSIONS MOUNT DIMENSIONS ORE MM LL A VA V WF X Y SIZE ROD DIA THREAD / / / / / / / / / / NOTE:.50 &.00 ORE WITH.00 ROD DIA - NON-ADJUSTALE USHIONS HEAD END ONLY NOTE: USHION SUPPLIED AT POSITION# AS STANDARD UNLESS OTHERWISE SPEIFIED FOR ORDERING ODE SEE PAGE#

14 HEAD END FLANGE MOUNTING - MF.50" &.00" ORE UF Z + STROKE E A STROKE K D AROSS FLATS.50 P + STROKE EE PORTS 4 R E MM DE-STA-O INDUSTRIES STYLE A LONG MALE THREAD TF F 4 HOLES F G J.50" THRU 6.00" ORE UF E A W Y Z + STROKE L + STROKE K D AROSS FLATS V P + STROKE EE PORTS DE-STA-O INDUSTRIES 4 R E MM STYLE A LONG MALE THREAD TF F 4 HOLES F G J

15 HEAD END FLANGE MOUNTING - MF ENVELOPE MOUNTING DIMENSIONS ORE E EE (SAE) EE (NPT) F F G J K L P R TF UF SIZE OPTIONAL STANDARD (DIA) (OLT) (#6) 9/6-8 / / (#6) 9/6-8 / / (#6) 9/6-8 / / (#0) 7/8-4 / / (#0) 7/8-4 / / (#0) 7/8-4 / / (#) -/6- / / ROD END DIMENSIONS MOUNT DIMENSIONS ORE MM LL A D V W Y Z SIZE ROD DIA THREAD / / / / / / / NOTE:.50 &.00 ORE WITH.00 ROD DIA - NON-ADJUSTALE USHIONS HEAD END ONLY NOTE: USHION SUPPLIED AT POSITION# AS STANDARD UNLESS OTHERWISE SPEIFIED FOR ORDERING ODE SEE PAGE#

16 AP END FLANGE MOUNTING - MF.50" ORE UF ZF + STROKE E SQ Y D AROSS FLATS A STROKE P + STROKE EE PORTS 4 R E MM DE-STA-O INDUSTRIES STYLE A LONG MALE THREAD R F 4 HOLES K TF.8 G J F.00" THRU 6.00" ORE UF ZF + STROKE E SQ Y D AROSS FLATS A WF V VA LG + STROKE P + STROKE EE PORTS F 4 5 R E MM DE-STA-O INDUSTRIES R F 4 HOLES STYLE A LONG MALE THREAD TF K G J F 4

17 AP END FLANGE MOUNTING - MF ENVELOPE MOUNTING DIMENSIONS ORE E EE (SAE) EE (NPT) F F G J K LG P R TF UF SIZE OPTIONAL STANDARD (DIA) (OLT) (#6) 9/6-8 /8 /8 0. / (#6) 9/6-8 /8 / / (#6) 9/6-8 /8 / / (#0) 7/8-4 / 5/ / (#0) 7/8-4 / 5/ / (#0) 7/8-4 / 5/ / (#) -/6- /4 / / ROD END DIMENSIONS MOUNT DIMENSIONS ORE MM LL A F D VA V WF Y ZF SIZE ROD DIA THREAD / / / / / / / NOTE:.50 &.00 ORE WITH.00 ROD DIA - NON-ADJUSTALE USHIONS HEAD END ONLY NOTE: USHION SUPPLIED AT POSITION# AS STANDARD UNLESS OTHERWISE SPEIFIED FOR ORDERING ODE SEE PAGE# 5

18 INTERMEDIATE TRUNNION MOUNTING - MT4.50" ORE Z + STROKE UM TL TM TL A STROKE K E SQ.50 P + STROKE D AROSS FLATS EE PORTS /8 R MM 4 TD UV STYLE A LONG MALE THREAD.8 G D J XI + / STROKE /8 GREASE FITTINGS OPTIONAL TRUNNION WILL E POSITIONED AT XI + / STROKE UNLESS OTHERWISE SPEIFIED Y THE USTOMER.00" THRU.00" ORE Z + STROKE UM Y TL TM TL A WF LG + STROKE K E SQ V P + STROKE D AROSS FLATS VA EE PORTS F /8 R MM 4 TD UV STYLE A LONG MALE THREAD G D J XI + / STROKE /8 GREASE FITTINGS OPTIONAL TRUNNION WILL E POSITIONED AT XI + / STROKE UNLESS OTHERWISE SPEIFIED Y THE USTOMER 6

19 INTERMEDIATE TRUNNION MOUNTING - MT4 ENVELOPE MOUNTING DIMENSIONS MIN ORE D E EE (SAE) EE (NPT) G J K LG P TD TL TM UM UV STROKE SIZE OPTIONAL STANDARD (#6) 9/6-8 / (#6) 9/6-8 / (#6) 9/6-8 / (#0) 7/8-4 / (#0) 7/8-4 / (#0) 7/8-4 / (#) -/6- / (#) -/6- / (#6) -5/ (#6) -5/ ROD END DIMENSIONS MOUNT DIMENSIONS ORE MM LL A F D VA V WF XI Y Z SIZE ROD DIA THREAD / / / / / / / / / / NOTE:.50 &.00 ORE WITH.00 ROD DIA - NON-ADJUSTALE USHIONS HEAD END ONLY NOTE: USHION SUPPLIED AT POSITION# AS STANDARD UNLESS OTHERWISE SPEIFIED FOR ORDERING ODE SEE PAGE# 7

20 HEAD/AP SQUARE MOUNTING - ME/ME4 8.00" THRU.00" ORE E SQ Z + STROKE Y D AROSS FLATS A WF V LG + STROKE P + STROKE K VA EE PORTS F 4 TE DE-STA-O INDUSTRIES MM STYLE A LONG MALE THREAD TE E 4 HOLES G J 8.00" THRU.00" ORE ZJ + STROKE Y E SQ A WF V LG + STROKE P + STROKE VA EE PORTS DE-STA-O INDUSTRIES 4 TE MM STYLE A LONG MALE THREAD TE E 4 HOLES K G J 8

21 HEAD/AP SQUARE MOUNTING - ME/ME4 ENVELOPE MOUNTING DIMENSIONS ORE E E EE (SAE) EE (NPT) G J K LG P TE SIZE (DIA) (OLT) OPTIONAL STANDARD /8 (#) -/6- / /4 (#6) -5/ /4 (#6) -5/ ROD END DIMENSIONS MOUNT DIMENSIONS ORE MM LL A F D VA V WF Y Z ZJ SIZE ROD DIA THREAD / / / NOTE: USHION SUPPLIED AT POSITION# AS STANDARD UNLESS OTHERWISE SPEIFIED FOR ORDERING ODE SEE PAGE# 9

22 AESSORIES FEMALE ROD LEVIS NOTE: PIN MUST E ORDERED SEPARATELY FEMALE ROD EYE NOTE: PIN MUST E ORDERED SEPARATELY H E E ER D A D J A A F AROSS FLATS KK THREAD OR R KK THREAD OR EYE RAKET NOTE: PIN MUST E ORDERED SEPARATELY JAM NUT E SQ D DIA 4 HOLES HEX A H K A D THREAD F G R SQ LEVIS RAKET NOTE: PIN MUST E ORDERED SEPARATELY PIVOT PIN F SQ E DIA 4 HOLES A J L A D P G H D D R SQ 0

23 AESSORIES FEMALE ROD LEVIS KK WG A D E F H LL WG PART NO. THREAD PART NO. PART NO. THREAD PART NO /6-0 D A /-0 D-06-S -40 /4-6 D A 7/8-4 D-07-7/ D A -/4- D-0-M /4- D A -/- D-8-S /- D A -/4- D-9-S /8- D A -/4- D-50-S - -/4- D KK WG A A D J R ER LL WG PART NO. THREAD PART NO. PART NO. THREAD PART NO /6-0 DE A /-0 DE-06-S -05 /4-6 DE A 7/8-4 DE-08-S DE A -/4- DE-5-S -07 -/4- DE A -/- DE-8-S -08 -/- DE A -/4- DE-9-S -09-7/8- DE A -/4- DE-50-S - -/4- DE JAM NUT WG A A D PART NO. PART NO /4-8-JN / /6-4-JN / /8-4-JN / /6-0-JN / /-0-JN / /8-8-JN /8-8 - /4-6-JN / /8-4-JN / JN /4--JN /4- - -/--JN /- - -/4--JN / /8--JN / JN /4--JN..6. -/4- EYE RAKET FEMALE ROD EYE WG A D E F G H K R PART NO. PART NO. -0 DE DE DE DE DE DE DE LEVIS RAKET WG A D E F G H J L R PART NO. PART NO. -04 D D D D D PIVOT PIN WG A D P PART NO. PART NO. -0 DP-05H DP-07H DP-0H DP-H DP-7H DP-0H DP-5H

24 THEORETIAL PUSH & PULL FORES PUSH FORE AND DISPLAEMENT YLINDER PISTON YLINDER PUSH STROKE FORE DISPLAEMENT PER ORE AREA IN POUNDS INH OF PUSH STROKE SIZE (SQ. IN.) AT VARIOUS PRESSURES (INHES) GALLONS UI FT DEDUTIONS FOR PULL FORE AND DISPLAEMENT PISTON ROD DIAMETER FORE IN POUNDS AT VARIOUS PRESSURES DISPLAEMENT PER PISTON PISTON TO DETERMINE YLINDER PULL FORE DISPLAEMENT, INH OF PUSH STROKE ROD ROD DEDUT THE FOLLOWING FORE OR DISPLAEMENT ORRESPONDING DIA AREA TO ROD SIZE, FROM SELETED PUSH STROKE FORE OR DISPLAEMENT (INHES) (SQ. IN.) ORRESPONDING TO ORE SIZE IN TALE AOVE GALLONS UI FT GENERAL FORMULA THE YLINDER OUTPUT FORES ARE DERIVED FROM THE FORMULA: F = P x A WHERE: F = FORE IN POUNDS P = PRESSURE AT THE YLINDER IN POUNDS PER SQUARE INH, GAUGE A = EFFETIVE AREA OF YLINDER PISTON IN SQ. INHES

25 TORQUE & WEIGHTS YLINDER WEIGHT HART ORE STANDARD ASE WEIGHT ADD PER INH SIZE ROD DIA (ZERO STROKE) OF STROKE IN LS. IN LS NOTE: YLINDER WEIGHTS ARE APPROXIMATE TO WITHIN +/- 0% FOR ALL MOUNTS YLINDER TORQUE HARTS ORE RG PLATE TORQUE TIE ROD NUT TORQUE SIZE SHS (FT. LS.) (FT. LS.) / / / /4-8 9 / /6-4 4 / /6-4 4 / /6-4 4 / / / /6-4 4 / /6-4 4 /4-6 85

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