ALPHAIR PNEUMATIC ACTUATORS

Transcription

1 September 201

2 ALPHAIR PNEUMATIC ACTUATORS 90 - I Series Y Series X Series ALPHAIR pneumatic actuators are made by the best manufacture experience on design, material, machining, assembly. The internal rotation adjusting system is ever free of side-loads on pistons, shaft and body at every feeding pressure. HEAVY DUTY, MAXIMUM LIFETIME! ALPHAIR pneumatic actuators are compact, heavy and reliable. Easy assembly/change on every mean of valve. STANDARD VERSION FEATURES ASTM 0 extruded Aluminium Body, inside surface finish Ra=0,-0,. 0 micron Hard. ASTM B179 die-casted Aluminium alloy Pistons, 1 micron. ASTM B179 die-casted Aluminium alloy Covers, painted with 0-80 micron polyester powder. Carbon steel Shaft, 20 micron nickel-plated. Optional in Stainless Steel AISI 1 (A). Screws in Stainless Steel AISI 0 (A2). Seals in nitrile nubber NBR. Optional HIGH Temperature = FPM/FKM. Optional LOW Temperature = SILICONE. Bearings in low friction acetal resin LAT-LUB, easily replaceable for maintenance. Optional HIGH/LOW Temperature = PA. Pre-compressed Spring Cartridges, easily replaceable for maintenance, 0-80 micron polyester painted. Standard grease: High performances Syntetic Grease. Optional: special grease for HIGH/LOW Temperature. Several special protections available for chemical, pharmaceutical, food and industrial environments. Double lower drilling for valve fastening and centering, according to ISO 211-DIN 7 Standards. Double square lower female shaft key (starlike), according to ISO 211-DIN 7 Standards for assembly on valves with square key on line (0 ) and diagonal key ( ). Solenoid connections according to NAMUR VDI\VDE-8 Standards. Top drilling for accessories fastening, and upper shaft end according to NAMUR VDI\VDE-8 Standards. Position indicator on request, enabling switch-box assembly on top. Aluminium adhesive nameplates, with progressive serial number punched. Lubrification carried out by the manufacturer, guaranteed for min operations. Running test and 100% seal test carried out with electronic equipment and certification of each individual product. Standard execution for temperatures from 20 C to +80 C (optional, special execution for extreme temperatures). According to ATEX-9-9-CEE Standard for explosive environnement; STANDARD version actuator: II 2GD c Tmax = 9 C. According to EN 171- design and manufacture standard requirements. AIR SUPPLY Dry or lubricated filtered compressed air. TYPE TEMPERATURE RANGE Standard C (- +17 F) HIGH Temperature C ( F) LOW Temperature C ( F) VERY LOW Temperature C ( F) DOUBLE ACTING TORQUE RATINGS IN Nm FEEDING PRESSURE 8 bar/120 psi - CONTINUOUS 10 bar/12 psi - MAXIMUM AIR SUPPLY IN BAR TURNING ROTATION RANGE +\- Y Series = 120 X Series = AP 02 -,0, 7, 8,8 10,0 11, 12, AP 02, 8,7 10,9 1,0 1,2 17, 19, 21,7 AP 00 9,2 12, 1, 18, 21, 2, 27,7 0,8 AP 0 1, 22,0 27,,0 8,,0 9,,0 AP 07,1,8 8, 70,2 81,9 9, 10, 117,0 AP 08, 71,2 89,0 10,9 12,7 12, 10, 178,1 AP 100 8,2 110,9 18, 1, 19,1 221,8 29, 277, AP 11 17,2 18,0 228,7 27, 20,2,0 11,7 7, AP , 20,7 00,9 1,1 21,2 81, 1, 01,8 AP 1 20,1,8, 20,2 0,9 9, 780, 87,0 AP 10,0 7, 91,7 710,1 828, 9, AP ,0 8, 798, 98, AP 200, 887, AP AP AP AP

3 SINGLE ACTING TORQUE RATINGS IN Nm TYPE AP 02 AP 00 N OF AIR SUPPLY IN BAR SPRINGS SPRING STROKE PER SIDE OF 7 8 PISTON ,7, 8,9 7,7,,7 7,1,1 9, 8,1 12,0 10,8 9, 8, 9, 7,7,8,9 1,1 1,9 12,7 11,,,1 12,7 10,8 8,9 7,0 11, 10,2 18,1 1,9 1,7 1, 8,,2 1,7 1,8 11,9 10,0 1,7 12, 21,2 20,0 18,8 17, 10,7 8, 18,8 1,9 1,0 1,1,8 9,0,7 7,7 9, 11,,8,0,,7,8 7,0 AP 0 9,, 1,9 12, 11,7 8, 20, 17,8 1, 1,0 17,2 1,8 10, 7,0 2,9 2, 20,9 18, 22,7 19, 1,9 12, 1, 28,8 2, 2,0 28,2 2,8 21, 18,0,9, 1,9 29,,7 0, 2,9 2, 10,2 1,7 17,1 20, 7,2 9,7 12,1 1, AP 07 22, 12,,2 0,0 2, 1,9,0 1,8 7,,,1 28, 21,1 1, 7,7, 9,,1 7,8 0, 2,8 2, 9,,2 1,0,8 9, 2,0, 7,0 81,1 7,9 72,7 8, 71,2,7,2 8,7 22, 0,0 7,,1 12, 1,9 21,1 2, AP 08, 18,9 2,,1,7 2,2 70,2,9 7, 1,,,0 1, 20,0 88,0 81,7 7, 9,1 72, 0,8 9, 7,8 10,8 99, 9,2 8,9 90,1 78, 7,1, 12, 117, 111,0 10,7 107,9 9, 8,9 7,,,1 7, 9,1 18,9 2,2 1, 7,8 AP 100,2 0,0 80,9 70,9 7,7 0,0 108,7 98,7 88,7 78,7 8, 7,7 0,0 2,2 1, 12, 11, 10, 11,1 9, 77,7 0,0 1,1 1,1 1,1 1,1 10,8 12,1 10, 87,7 191,8 181,8 171,8 11,8 18, 10,8 1,1 11,,2 70,9 88,7 10, 0,0 0,0 0,0 0,0 AP 11 8,,0 10,0 112, 98,8 70,7 17,8 18,1 10, 122,7 1, 11, 88, 0,2 221, 20,9 18,2 18, 190, 12,2 1,1 10,0 27, 29, 21,9 21,2 2,0 207,9 179,8 11,7 1,0 29, 277, 29,9 281,7 2, 22, 197, 8, 112, 10, 18,,0 70,7 88, 10,0 AP 12 11,8,7 177,0 1,7 12,9 8,0 27, 21,0 19,7 17, 18,1 1,2 10, 7, 297, 27,2 2,9 2, 2,2 20, 1, 127, 7,, 1,0 29,7 0, 2, 22, 187, 17,7 9, 7,1,8, 2, 28, 27,7 11,8 1,7 19,7 2,,7 8,0 10, 127, AP 1 18,0 92,0 2,0 211,0 179,0 12,0 2,0 298,0 2,0 20,0 2,0 210,0 1,0 98,0 18,0 8,0 0,0 1,0 2,0 29,0 20,0 18,0 0,0 71,0 7,0 0,0 9,0 8,0 27,0 271,0 92,0 8,0 2,0 90,0 2,0 70,0 1,0 8,0 18,0 22,0 280,0,0 102,0 1,0 170,0 20,0 AP , 12, 0,7 29, 21,0 17,9 9,1 1,9 70,7 2, 9, 29,2 221,1 17,0 77,,2 89,0,8 87, 1, 9, 2, 9,7 1, 07,,1 0,9 1,8 7,7 8, 81,0 79,8 72, 81, 72,2 0,1 7,0 01,9 222, 29, 70,7,8 12, 17,9 221,1 2, AP ,9 191,0 7, 8,9 0,7 2,7 07,, 79,9 1,2 10, 1, 18, 222, 7,9 70, 9, 7,9 70,0 7,0 78,1 82,1 92, 82,9 792,2 7, 829,7 7,7 7,7 1,8 108,0 1022, 98, 89,9 989,1 89,1 797,1 701,1 287,9 8,9 79,9 7,9 191,0 2,7 18, 82,1 AP 200 2, 22,0,7,8,8 22, 87, 78,7 70,0 2, 8,8, 0, 22, ,9 87,2 907,7 7, 2, 8, , 87,2 70, ,0 2,,8 70,0 87,2 22,0 22, 0, 8,1 AP 20,0, , 82,2 0, , , 7,0, , ,0 88, , 0,8 7,0 907,2 AP , 70, , , , ,1 90, AP AP Torque output available from air supply Springs torque output Air supply/springs balanced torques 0 = closed pistons, extended springs 90 = open pistons, compressed springs

4 DIMENSIONS - European sizes in millimetres Y Series = 120 X Series = 180 POSITION Standard feeding connection 1/2 GAS NPT for AP 20, 270, 0, 20 Special NAMUR plate on request TYPE AP02 AP02 AP00 AP0 AP07 AP08 AP100 AP11 AP12 AP1 AP10 AP180 AP200 AP20 AP270 AP0 AP20 A , , A A B C 8 0, AUXILIARY D x E VDI/VDE 8 F x G - 10 x x 22-0x2 80 x 0 10 x 0 200x0 L 22, 27, 8 2, 9, 9, M 2,, 1, 8 1, 70, 71, Port A Port B DIN 29 1/8 GAS NPT 1/ GAS NPT 1/2 GAS NPT N x O 8 x 12 1 x x 2 x 2 2 x 0 x 80 P Q x I 9 x 10 F ISO 211 F0 F0 9 x x 1 F0 F0/0 9 x x 1 F0 F0 F0/0 F0 9 x x 1 1 x 1 F0/0 F//7 F0 F0 F0/07 11 x 1 1 x 1 17 x x 20 1 x 1 17 x x 2 22 x 2 17 x 20 F0 F0/07 F0/07 F07/10 F/7/10 F07/10 F07/10 F12 17 x x 2 22 x 2 27 x 0 27 x 0 x 9 22 x 2 27 x 0 27 x 0 x 9 x 9 x 0 27 x 0 F10/12 F10/12 F10/12 F1 F10/12 F1 (F1) (F12) F1 F1 x 9 x 0 (F12) F1 F1 x 0 x 0 F1 F2 X 0 7 x 80 (F1) F2 F0 POSIZIONE F ISO 211 F0 F0 F0/0 F0 F0/07 F/7/10 F07/10 F10/12 F12 F1 F1 F2 F0 Ø (W) (Mx8) 2 (Mx8) (Mx8) 0 (Mx9) 0 (Mx9) 0 (Mx9) 70 (M8x12) 0 (Mx9) 70 (M8x12) 102 (M10x1) 70 (M8x12) 102 (M10x1) 102 (M10x1) 12 (M12x18) 12 (M12x18) 10 (M1x2) 1 (M20x0) 2 (M1x2) 298 (M20x) H 2 escluso AP (AP08=0) 0 AP1 = 70 AP10 = 7 AP180 = 8 AP200 = (AP270 = 10) 10 AP200 =

5 CONSTRUCTION PARTS - SPECIFICATIONS ISO 211 FORCE INTAKES 0 2 PART QUANTITY MATERIAL SPECIFICATION PROTECTION 1 1 Body Extruded aluminium alloy ASTM 0 T A - N - TF 2 2 Piston Aluminium alloy ASTM B179 - DIN172/ A 2 Cover Aluminium alloy ASTM B179 - DIN172/ N - V - TF 1 Shaft Carbon steel ASTM A10 optional S.S. AISI 1 (A) optional S.S. AISI 1 (A) N * 2 Antiejection key Acetalic resin PA PA * 1 Lower shaft O-Ring NBR - Viton - Silicone 7 * 1 Upper shaft O-Ring NBR - Viton - Silicone 10 * 1 Seeger ring Carbon steel N Spring cartridge Carbon steel, PA, S.S. C-98 V 12 * 2 Piston O-Ring NBR - Viton - Silicone 1 * 2 Piston head bearing Acetalic resin PA PA 1 * 2 Cover gasket NBR - Viton - Silicone 1 1 Nameplate Aluminium Cover fastening screw Stainless Steel AISI 0 (A2) 17 Nut Stainless Steel AISI 0 (A2) 18 Washer Stainless Steel AISI 0 (A2) 19 * O-Ring NBR - Viton - Silicone 21 2 Cover dowel Stainless Steel AISI 0 (A2) 2 * 1 Shaft thrust washer Stainless Steel AISI 0 (A2) 2 * 1 Antifriction washer Acetalic resin PA PA 2 * 1 Lower shaft pilot ring Acetalic resin PA PA 2 * 1 Upper shaft pilot ring Acetalic resin PA PA 27 * 2- Piston bearing Acetalic resin PA PA 28 2 Piston dowel Stainless Steel AISI 0 (A2) * Standard NBR spare parts set - Special HIGH Temperatures VITON - Special LOW Temperatures SILICONE Protection A = N = chemical Nickel-plating V = Painting TF = +PTFE

6 COATINGS MATERIAL TREATMENTS AV standard Hard Polyester painting opt. AISI 1 (A) Colour Dark gray Several available Brown Polished steel Thickness 0 ц 0/80 ц 1 ц 20 ц NV Polyester painting opt. AISI 1 (A) Colour Polished steel Several available Brown Polished steel Thickness 20 ц 0/80 ц 1 ц 20 ц NN opt. AISI 1 (A) Colour Polished steel Polished steel Brown Polished steel Thickness 20 ц 20 ц 1 ц 20 ц TF TF Hard + PTFE coating + PTFE coating opt. AISI 1 (A) Colour Blue Blue Brown Polished steel 0 ц 0 ц Thickness 1 ц 20 ц PTFE 1 ц PTFE 1 ц - Caustic soda. - Detergents. - Low alcaline solutions. - Caustic soda. - Detergents. - Low alcaline solutions. - Low alcaline and low acid solutions. - Marine environments. - High temperatures. HARD ANODIZING is an electrolytic process that produces anodic coating on aluminum, called alumine, with high thickness. Alumine is one of the most hard known materials, with resistance values up to HV (- HRC); properties and features of Hard (alumine thickness 0 micron) are well know and appreciated both for mechanical and chemical resistance. Best friction and corrosion resistance, best surface hardness, good thermic and electrical insulation. ELECTROLESS NICKEL-PLATING Chemical is an electroless coating process that gives nickel layers at extremely constant thickness also on sharp angles, blind-holes, threads and grooves recess. During the process, nickel is combined with phospor at a percentage of 12% (hig-phospor). The obtained surface hardness is about HV (- HRC). Best friction and corrosion resistance, best surface hardness, best external appearence similar to S.S., increased resistance to alcali and detergents in sanitary and food applications. POLYESTER PAINTING Polyester painting is obtained throug powder coatings on polarized parts, by means of light differences in electrical potentials. After applications, parts are baked in order to polymerize and let the painting be spread to avoid micro-porosity. The best elasticity can be obtained at 0/80 micron thickness; a satisfactory adhesion can be assured by sandblasting or brushing, and by special degreasing baths of the rough pieces to be treated. Better corrosion resistance, protection against crashes, better external appearence and several available colours, resistance to chemicals. HARD ANODIZING + PTFE COATING As further improvement of the hard anodizing on aluminium alloys, protective coating made of PTFE is used, known for its particular chemical and physical features. On these double treated surfaces, oxide hardness and low roughness (internal slipping parts) is summed to the chemical resistance and the excellent qualities as a thermic barrier of PTFE (external surfaces, subjected to corrosion). Best corrosion resistance, protection against high temperatures, crashes, extreme resistance to chemicals and in marine environment. AISI 1 (A) STAINLESS STEEL SHAFT - OPTIONAL AISI 1 (A) Stainless Steel shaft, with its great corrosion resistance, is recommended for special applications such as: marine and chemical environments, food and pharmaceutical industry, high temperature applications. Via Molino Emili, MACLODIO (BS) Italy - Tel /2 - Fax All rights reserved - Not guaranteed for accuracy - Data subject to change without notice - Older data sheets are invalid