Sawing Solutions Products that are a cut above the rest!

Transcription

1 Machines Blades Fluids Sawing Solutions Products that are a cut above the rest! 1480 S Wolf Rd Wheeling, IL

2 Introducing the newest member of the DoALL Sawing Products Tilt Frame Family... The TF-1418 The newest vertifcal tilt frame saw, the TF-1418 is designed to be an affordable option for small to midsize fabrication operations. This versatile saw can tilt 60 degrees left and 45 degrees right. Materials can be fed from either the left, right or front making it perfect for a variety of cuts. The TF-1418 has a capacity of 14" x 18" and performs exceptionally well cutting solids or tubular steel. SPECIFICATIONS Easy to use controls. Manual vise jaws for secure material placement. Capacity at 90 Rectangle 18" H x 14" W (457 x 355 mm) Round 10" (250 mm) Capacity at 45 Rectangle 12.5" H x 14" W (317 x 355 mm) Round 10" (250 mm) Capacity at 60 Rectangle 8" H x 14" W (203 x 355 mm) Round 8" (203 mm) Saw Band 1" x.035" (27 x 0.9 mm) Saw Band Length 159" (4,039 mm) Band Drive 2 HP AC (1.5 kw) Band Speed Infinitely variable, 50 to 400 fpm (15 to 120 mpm) Table Capacity 500 lb (227 kg) AC Drive Motor 2 hp AC (1.5 kw) Band Tension Feed Control Vises Wheels Color Manual Adjustable Feed Rate and Feed Force Manual 14.5" diameter cast iron DoALL Blue (368 mm) 2

3 DoALL University DoALL University Training Program A New Way To Deliver Added Value For Our Customers At DoALL Sawing Products, we are committed to delivering added value for our customers. We take a comprehensive approach to training our customers by sharing our expertise and resources to optimize your sawing experience. The DoALL University training program offers plant saw operators, maintenance personnel, and department supervisors the educational and operational sawing solutions needed to improve product quality and increase productivity. This half-day in-depth complimentary training program is designed to enhance and educate the saw operator. Today s operators are required to perform with a higher level of knowledge, skill, and urgency. This generic projected instructional training course consists of classroom and hands on machine training. DoALL Sawing Products offers sawing solutions through every phase of the sawing process. Our experienced and knowledgeable sawing solutions team focuses on details relating to the correct operation of saws, blades, and metalworking fluids in the workplace. Customer Training Experience First Element of Sawing: Machine Second Element of Sawing: Blade Third Element of Sawing: Metalworking Fluid Hands on Machine Training The DoALL University training program is a key way DoALL Sawing Products ensures a higher level of competence, reliability, and support. We believe it is inherent to provide real sawing solutions for our customersotherwise we have not fulfilled our end of the relationship. Reserve Your Place Today To reserve your place at one of our DoALL University trainings or for additional information contact: Your DoALL Sawing Products Factory Representative dsptraining@doall.com Satisfaction guaranteed! 3

4 Solutions for All Your Sawing Needs... There s a DoALL saw that will meet your specific requirements. Whether you saw in: a metal service center; fabrication or machine shop; or a maintenance department or tool room. DoAll s wide range of sawing machines include: general purpose saws; vertical contour saws; miter cutting saws; and production power saws with capacities up to 32 inches in diameter. The following pages provide an overview of DoAll s standard machine product offering. How to Select & Order the Right Band Saw Machine Use the chart on page 5 as a guide to select the right saw for typical sawing applications. Consider the following conditions in making your choice. High vs. Low Production. In high production applications (6 or more hours per shift or high cutting rates) a heavy duty saw, wide band, and more horsepower provide greater productivity and reliability. Design Capacity vs. Effective Capacity. A saw is most effective in materials from 1/3 to 2/3 of the rated size capacity. Using a 12" capacity saw is not ideal for cutting 12" solids all day. Exotic Materials vs. Mild Materials. Hard-to-cut materials, like Inconel and 316 stainless, are best cut with heavy duty machines and wide blades. Bundle Cutting vs. Two-at-a-Time. Bundle cutting is good when cutting long bundles into short bundles because it eliminates the need to break and re-strap the bundles. Cutting material two-at-a-time is often faster than bundle cutting. It also eliminates the potential of bars spinning and can be done on a smaller, less expensive machine. Standard Machine vs. Custom. Some applications benefit from unique saws or handling systems that accommodate unusual materials, enhance safety, or boost productivity. If a standard machine just doesn t seem to fit, ask about DoALL s custom sawing and solutions. Budget Constraint vs. The Right Machine. Purchasing a less expensive machine may fall within your budgetary constraints, but not selecting the right machine may cost you in lost production. DoALL s Solutions and Applications Managers will help you select the right machine for your application. There are financing programs also available to help you work through any budgetary constraints. 4

5 Band Saw Selector For General Purpose, Miter Cutting & Production Power Machines Start Here No Miter Cuts Yes Bundle Cuts No Yes Bundle Cuts No Yes Manual Operation Automatic Manual Operation Automatic Manual Operation Automatic Manual Operation Automatic Production Low High Production Low High Production Low High Production Low High Round Capacity Pg. 12 C-305A 7 16 C-4100A, C-4100NC 7 22 DC-560NC 6 26 C-650NC 7 27 DC-700NC 6 32 C-820NC 7 Round Capacity Pg A 6 12 DC-310NC II 7 17 C-430A 4 Round Capacity Pg M 6 16 C-4100M 7 26 C-650M 7 32 C-820M 7 Bundle Capacity Pg x 11.5 C-305A 7 8 x 12 C-4100A, C-4100NC x 4 DC-280NC x DC-330NC x DC-420NC x 9.38 DC-460NC 6 25 x 25 C-650NC 7 32 x 32 C-820NC 7 Bundle Capacity Bundle Capacity Pg. 14 x SNC 8 21 x SNC 8 Pg. 8 x 12 C-4100M 7 10 x 20 TF-2025M 8 12 x 18 TM-1822M 8 25 x 25 C-650M 7 32 x 32 C-820M 7 Rectangle Capacity Pg. 20 x 25 TF-2025NC 8 Rectangle Capacity Pg. 14 x SNC 8 20 x 25 TF-2025NC 8 Rectangle Capacity Pg. 10 x S 6 14 x 18 TF x DS 8 15 x S 8 18 x 22 TM-1822M 8 20 x 25 TF-2025M 8 25 x 25 C-650S 8 25 x 40 C-1000/650S 8 Bundle Capacity Pg. 10 x 20 TF-2025NC 8 Bundle Capacity Pg. 10 x 20 TF-2025NC 8 14 x SNC 8 Bundle Capacity Pg. 10 x 20 TF-2025M 8 12 x 18 TM-1822M x 25 TF x DS 8 15 x S 8 5

6 General Purpose Saws In machine shops, tool rooms, maintenance departments and low-volume production operations, nothing beats DoALL s general purpose saws for long life, reliability and accuracy. These models will cut a wide range of materials such as tool steel, aluminum, wood, plastic and more. Horizontal Series 400-M Model 400-M 400-A Cutting Capacity Round 10-3/4" 10-3/4" Cutting Capacity Rect. 10" x 16" 10" x 16" Index Stroke N/A 24" Band Drive 2 HP 3 HP Speed 105 to 275 fpm 50 to 400 fpm Blade Width 1" 1" Blade Length 158" 158" Net Weight 950 lbs 1,320 lbs Production Power Saws These saws are designed for cutting a wide range of metals on a production basis. They offer automatic operation and numerical control, and feature solid heavy-duty construction. This provides more rigidity and reduces vibration for higher cutting rates, exceptional accuracy, superior surface finish and increased blade life. Continental Series DC-700NC Cutting Capacity Bundle Capacity Specification Model Number DC-280NC DC-330NC DC-420NC DC-460NC DC-560NC DC-700NC Round 11" (280mm) 13" (330mm) 16-1/2" (420mm) 18" (460mm) 22" (560mm) 27" (7000mm) Rectangle (W X H) Maximum (W x H) Minimum (W x H) 11-3/4" x 11" (300mm x 280mm) 9-3/4" x 4" (250mm x 100mm) 6-1/2" x 5/8" (165mm x 15mm) 15-3/4" x 13" (400mm x 330 mm) 14-1/2" x 6-5/8" (370mm x 170mm) 6-1/2" x 2" (165mm x 50mm) 16-1/2" x 16-1/2" (420mm x 420mm) 14-1/2" x 7-5/8" (370mm x 200mm) 6-1/2" x 3-1/4" (165mm x 80mm) 20" x 18" (510mm x 460mm) 18-7/8" x 9-3/8" (480mm x 240mm) 9-1/2" x 3-1/4" (240mm x 80mm) 24" x 22" (610mm x 560mm) N/A 31" x 27" (800mm x 700mm) Band Saw Blade 1-1/4" x 150" 1-1/4" x 167" 1-1/2" x 192" 1-1/2" x 209" 2" x 260" 2-5/8" x 325" Band Speed SFPM ( m/min) SFPM ( m/min) SFPM ( m/min) SFPM ( m/min) N/A SFPM ( m/min) Band Drive 5 HP 5 HP 7.5 HP 7.5 HP 10 HP 15 HP Hydraulic Pump 1HP 1HP 2HP 2HP 3HP 3 HP Hydraulic Tank Capacity Coolant Tank Capacity Automatic Index Length Material Pass Line Height 16 Gal. (60 Liters) 20 Gal. (80 Liters) 16 Gal. (60 Liters) 24 Gal. (90 Liters) 22 Gal. (85 Liters) 26 Gal. (100 Liters) 22 Gal. (85 Liters) 29 Gal. (110 Liters) 34 Gal. (130 Liters) 37 Gal. (140 Liters) N/A N/A SFPM 34 Gal. (130 Liters) 60 Gal. (230 Liters) Single 15.75" (400mm) 19.68" (500mm) 19.68" (500mm) 19.68" (500mm) 15.75" (400mm) 15.75" (400mm) Multiple " (3600mm) " (4500mm) " (4500mm) " (4500mm) " (3600mm) " (3600mm) 27-1/2" 27-1/2" 27-1/2" 29-1/2" 33-1/2" 31-1/2" Machine Weight 3858 lbs lbs lbs lbs lbs lbs. 6

7 Production Power Saws These saws are designed for cutting a wide range of metals on a production basis. They offer automatic operation and numerical control and feature solid heavy-duty construction. This provides more rigidity and reduces vibration for higher cutting rates, exceptional accuracy, superior surface finish and increased blade life. Horizontal Series C-305A C-4100NC Model C-305A C-4100M C-4100A C-4100NC Cutting Capacity Round 12" 16" 16" 16" Cutting Capacity Rect. 12" x 12" 14" x 16" 14" x 16" 14" x 16" Index Stroke 16" N/A 24" 24" Min Index Length 1/4" N/A 1/4" 1/4" Band Drive 5 HP 10 HP 10 HP 10 HP Speed 60 to 450 fpm 40 to 360 fpm 40 to 360 fpm 40 to 360 fpm Blade Width 1-1/4" 1-1/2" 1-1/2" 1-1/2" Blade Length 144" 186" 186" 186" Net Weight 4,200 lbs 6,500 lbs 6,800 lbs 6,800 lbs Dual Column Series DC-310NC II C-650NC C-820M Model DC-310NC II C-650M C-650NC C-820M C-820NC Cutting Capacity Round 12" 26" 26" 32" 32" Cutting Capacity Rect. 12" x 12" 25" x 25" 25 x 25" 32" x 32" 32" x 32" Index Stroke 16" N/A 20" N/A 20" Min Index Length 3/8" N/A 1/4" N/A 1/2" Band Drive 5 HP 10 HP 10 HP 15 HP 15 HP Speed 50 to 400 fpm 40 to 360 fpm 40 to 360 fpm 40 to 360 fpm 40 to 360 fpm Blade Width 1-1/4" 2" 2" 2-5/8" 2-5/8" Blade Length 166" 300" 300" 360" 360" Net Weight 3,800 lbs 10,000 lbs 12,000 lbs 14,000 lbs 20,300 lbs 7

8 Miter Cutting Saws DoALL miter cutting saws increase flexibility and improve efficiency in fabrication shops or other sawing applications that require the cutting of miters. Models feature cutting capacities to 26-inch diameter rounds and rectangles to 26 x 39-1/2-inch with angle cutting capabilities to 60. Horizontal Series 400-S 500-S 500-DS 500-SNC 800-SNC Model 400-S 500-S 500-DS 500-SNC 800-SNC Cutting Capacity Round /4" 15" 15" 14" 21" Cutting Capacity Round /4" 15" 15" 14" 21" Cutting Capacity Round - 60 N/A 10" 10" N/A 16" Cutting Capacity Rect " x 16" 14" x 20" 14" x 20" 14" x 20" 21" x 31-1/2" Cutting Capacity Rect " x 10-3/4" 14" x 14" 14" x 14" 14" x 14" 21" x 24" Cutting Capacity Rect N/A 14" x 10" 14" x 10" N/A 21" x 16" Index Stroke N/A N/A N/A 40" 60" Band Drive 2 HP 3 HP 5 HP 5 HP 10 HP Speed 105 to 275 fpm 50 to 400 fpm 50 to 400 fpm 50 to 400 fpm 70 to 400 fpm Blade Width 1" 1-1/4" 1-1/4" 1-1/4" 1-1/2" Blade Length 158" 197" 197" 197" 271" Net Weight 1,150 lbs 1,600 lbs 2,400 lbs 3,150 lbs 10,800 lbs Vertical Series Dual Column Swivel Series TF-1418 TM-1822M TF-2025M C-650S C-1000/650S Model TF-1418 TM-1822M TF-2025M TF-2025NC Cut. Cap. Rnd " 18" 20" 20" Cut. Cap. Rnd " 15" 17" 17" Cut. Cap. Rnd " 10-1/4" 11" 11 Cut. Cap. Rect " x 18" 18" x 22" 20" x 25" 25" x 20" Cut. Cap. Rect " x 18" 15" x 18" 17" x 20" 17" x 20" Cut. Cap. Rect " x 18" 10-1/4" x 18" 11" x 20" 11 x 20 Index Stroke N/A N/A N/A 1/2" to 40" Band Drive 5 HP 5 HP 10 HP 10 HP Speed 50 to 400 fpm 65 to 385 fpm 50 to 400 fpm 50 to 400 fpm Blade Width 1" 1-1/4" 1-1/4" 1-1/4" Blade Length 159" 196" 209" 209" Net Weight 2,800 lbs 2,800 lbs 7,200 lbs 11,200 lbs Model C-650S C-1000/650S Cutting Cap. Rnd " 26" Cutting Cap. Rnd " 26" Cutting Cap. Rect " x 30" 26" x 39-1/2" Cutting Cap. Rect Right 25" x 23" 26" x 22" Cutting Cap. Rect Left 25" x 16" 26" x 22" Band Drive 10 HP 10 HP Speed 40 to 360 fpm 40 to 360 fpm Blade Width 2" 2" Blade Length 327" 340" Net Weight 13,000 lbs 13,500 lbs 8

9 Vertical Saws Among the most versatile machines available, vertical contour saws cut aluminum, brass, copper, mild steel, tough tool steel, stainless steel and sheet metal as well as nonmetals like plastics, wood, paper and fibrous materials. Plus, they re available with a wide variety of attachments for contour cutting, miter cutting, disc cutting and more. Contour Series 2013-V 2013-V V V3 Model 2013-V 2013-V V V V V5 Throat Depth 20" 20" 20" 26" 36" 36" 36" Max Work Height 13" 13" 13" 13" 13" 13" 13" Band Drive 2 HP 3 HP 5 HP 3 HP 3 HP 3 HP 5 HP Speed /960-5,200 fpm /550-5,500 fpm 550-5,500 fpm /550-5,500 fpm /950-5,200 fpm /550-5,500 fpm 550-5,500 fpm Blade Width 1/16" to 1" 1/16" to 1" 1/16" to 1" 1/16" to 1" 1/16" to 1" 1/16" to 1" 1/16" to 1" Blade Length 154" 154" 154" 183" 199" 199" 199" Net Weight 1,250 lbs 1,250 lbs 1,250 lbs 1,350 lbs 1,460 lbs 1,460 lbs 1,460 lbs Ask about these and other accessories for your vertical band saw! HMD Power Feed Tables Hydraulic Tables Friction & Diamond Saws Zephyr Series Diamond Series ZV-3620 Model ZV-3620 Throat Depth 35-1/4" Max Work Height Under Guide 20", at Column 15" Band Drive 15 HP Speed Specify: 1,000 to 4,400, 4,000 to 8,000 or 10,000 to 15,000 fpm Blade Width 1/16" to 1" Blade Length 234" Net Weight 3,600 lbs 2012-D12 Model 2012-D12 D-900 Throat Depth 20" 35" Max Work Height 12" 16" Band Drive 5 HP 15 HP Speed 550 to 5,500 fpm fpm Blade Width 1/2" to 1" 1-1/4" Blade Length 154" 234" Net Weight 1,900 lbs 4500 lbs D-900 9

10 How to Select & Order a Band Saw Blade Selecting the Right Blade Step 1. Choose a Blade Style. Use the table below to select a blade style for the material(s) you are cutting. The table gives the page number where each blade style is detailed. Step 2. Determine a Blade Pitch. Use the Bi-Metal or Tungsten Carbide blade pitch table on the next page to determine the correct pitch for the size of your work. Step 3. Determine a Blade Width. Most machines accept only one blade width. For contour sawing, choose the widest blade that can cut the smallest work radius. Once you have made these choices, turn to the blade style page and find the catalog number for your blade. Pg. Style Non Metals Non-Ferrous Steels and Alloys Wood Plastic Rubber Aluminum Copper Brass Free Machining Machinability Easy Moderate Difficult Very Difficult Mild Steels High Carbon Alloy Steels Medium Carbon Tool Steels Mold Steels Stainless Titanium Nickel Based Knife Edge Blades for soft, low density work that can be slit and spread, such as fabric, foam, rubber, leather, corrugated cardboard 24 Straight Edge Very soft, low density 26 Wavy Edge Felt, hoses 26 Scallop Edge Dense foam, rubber 25 V-tooth Soft plastics, firm foam 25 Honeycomb Medium firmness, density Very soft and thin Carbon Steel Blades for easier-to-cut materials that generate little heat or tool wear 23 Metal Master Lowest cost blade 21 Dart Hard back allows high band tension, heavy feed 23 Friction Special high-speed sawing of ferrous metals up to 1 inch 22 Woodworking Wood Bi-Metal Blades for highest productivity and lowest costs in most metal sawing applications 12 Matrix GP General purpose General purpose bi-metal blade 13 Silencer GP Longer wear life General purpose bi-metal blade with longer wearing tooth 17 StructurALL Best choice for structurals, tubing and bundles 14 Silencer Plus Best all around choice for multi-purpose applications 15 Penetrator Best choice for most high-production sawing applications 16 Supreme Longest wearing most aggressive bi-metal high production blade Super Alloys Tungsten Carbide Blades for the very toughest and most abrasive applications that generate high cutting temperatures and rapid tool wear 20 TC Set Very abrasive materials Cast aluminum 19 TC Production Ultimate tooth for the toughest metals 19 TC Wave Wave enhanced penetration 19 Negative Rake For case-hardened metals Grit Edge Blades for grinding materials too hard, too brittle, or too abrasive to machine with a toothed blade Tungsten Diamond Hard metals (between 45 and 65 Rc), brittle and abrasive materials Hardest, most brittle, most abrasive materials 10

11 Ordering the Right Blade The part number you will use in ordering is a combination of the catalog number and three numbers that indicate the blade length, as explained below. To order welded bands, attach the band length in inches to the end of the catalog number. Example: If you want a 180 inch welded band of catalog number , order part number (For bands 99 inches or shorter, lead with a zero. For example, to order a 93-inch welded band of catalog number , order part number ) To order a coil of blade, attach the ordering code from the table below to the end of the catalog number. (Check the blade style page for available coil lengths.) Coil Length: 100 ft (30m) 150 ft (46m) 250 ft (76m) 300 ft (91m) 500 ft (152m) Ordering Code: Example: If you want a 150 foot coil of catalog number , order part number Blade Pitch For best results, a minimum of 3 teeth and maximum of 24 teeth should be in contact with the workpiece at any given time. Determining the proper pitch is based on the length of this contact. For solids, this length is determined by measuring the diameter of a round or the side of a rectangle. For tubing, use two to three times the wall thickness. For structurals, use the contact length through most of the cut. Find this length in the appropriate table below. The primary pitch recommendation is in the thicker section directly above or below that length. The secondary recommendation is in the thinner section. Example: To cut 5-inch work using a bi-metal blade, 3-4 pitch is the primary recommendation. 2-3 pitch is the secondary recommendation. Bi-Metal Blades Millimeters es Tungsten Carbide Blades Millimeters es Note: These pitch recommendations are based on typical applications. For more detailed recommendations, contact DoALL s Solutions and Applications Manager (SAM) at or 11

12 Bi-Metal MATRIX GP For general purpose sawing of highly machinable metals Matrix HSS tooth Neutral rake tooth Lowest cost bi-metal blade Tough, strong tooth that tolerates abuse Carbon steels Low Alloy steels Free Machining steels Matrix GP Bi-Metal Blades Single & Multi Pitch Teeth per Width Gage Set Width Gage Set / Sawing Questions? ask"sam" DoALL s Solutions & Applications Manager SAM Hotline:

13 Bi-Metal SILENCER GP For general purpose sawing of most metals Silencer GP Bi-Metal Blades Wide set precision teeth provide greater back clearance Single & Multi Pitch Teeth per Powdered M42 HSS tooth Metal Tooth Tips 70 Neutral Rc Tip rake Hardness tooth Positive Rake Tooth Profile Strong, wear-resistant tooth stays sharp longer Tougher Than Conventional Blade for Longer Tooth Life Greater Wear Resistance Carbon steels Alloy Aggressive steels Cutting Stainless steels Tool steels Width Gage Set Width Gage Set 1/ / / / / Sawing Questions? ask"sam" DoALL s Solutions & Applications Manager SAM Hotline:

14 Bi-Metal SILENCER PLUS For sawing a wide variety of shapes and metals M42 HSS tooth 5 positive rake tooth 4-6, 5-8 TPI 10 positive rake tooth 3-4 TPI & coarser Special tooth form Aggressive, wear-resistant, multi-purpose blade Use these blades to saw Easy through difficult machining metals in solids and structurals Silencer Plus Bi-Metal Blades Single & Multi Pitch Teeth per Width Gage Set Width Gage Set 1/ / / / / Claw Tooth Sawing Questions? ask"sam" DoALL s Solutions & Applications Manager SAM Hotline:

15 Bi-Metal PENETRATOR For fast production cutting of most solids Penetrator Bi-Metal Blades * Available also as a coated blade. Claw Tooth Single & Multi Pitch Teeth per Powdered M42 HSS tooth Metal Tooth Tips Rc positive Tip Hardness rake curvilinear Positive Rake tooth Tooth Profile Tougher Fast cutting, Than wear-resistant Conventional Blade blade for Longer Tooth Life Greater Wear Resistance Aggressive Cutting Easy to difficult-machining metals at fast production rates Width Gage Set Width Gage Set / / * * * * * * * * * / Sawing Questions? ask"sam" DoALL s Solutions & Applications Manager SAM Hotline:

16 Bi-Metal SUPREME For aggressive penetration in very tough solids Powder metal HSS tooth Most wear resistant bi-metal tooth Best penetrating bi-metal blade design Work Hardening and very tough metals that cut at slow band speeds Powdered Metal Tooth Tips Powdered metal tooth tips (above) have a fine carbide size (light color) and uniform distribution. Up to 25% more carbide forming elements provide 70 Rc tip hardness. (1,000 X micro photograph) Supreme Bi-Metal Blades Single & Multi Pitch Teeth per Width Gage Set Width Gage Set / / / Conventional high speed steel teeth above have uneven carbide sizes and distribution. (1,000 X micro photograph) Sawing Questions? ask"sam" DoALL s Solutions & Applications Manager SAM Hotline:

17 Bi-Metal STRUCTURALL For optimum performance on structurals and bundles Powdered M42 HSS tooth Metal Tooth Tips Rc positive Tip Hardness rake tooth Positive Special tooth Rake form Tooth Profile StructurALL Bi-Metal Blades Single & Multi Pitch Teeth per Width Gage Set Width Gage Set / / / Tougher Controlled, Than quiet Conventional sawing of Blade non-solid for Longer materials Tooth Tooth Life resists stripping in structurals Greater Wear and Resistance bundles Aggressive Cutting Structurals Tubing Angles Singly or in bundles or nests Wide set precision teeth provide greater back clearance Sawing Questions? ask"sam" DoALL s Solutions & Applications Manager SAM Hotline:

18 Bi-Metal COATED For extending the life of selected bi-metal blades Titanium Nitride coating Provides longer blade life Improved wear resistance Easy to difficult-tomachine metals. TiN Coated Supreme Bi-Metal Blades Single & Multi Pitch Teeth per Width Gage Width Gage / / TiN Coated Penetrator Bi-Metal Blades Single & Multi Pitch Teeth per Width Gage Width Gage / / Sawing Questions? ask"sam" DoALL s Solutions & Applications Manager SAM Hotline:

19 Tungsten Carbide TRIPLE CHIP For sawing the most difficult-to-machine metals Production Triple Chip Tungsten Carbide tooth Triple Chip tooth design Tungsten Carbide Production Triple Chip Blades Single & Multi Pitch Teeth per Tungsten Carbide Wave-Length Triple Chip Blades with enhanced penetration for the toughest metals Width Gage Set Width Gage Set 3/ / / / Single & Multi Pitch Teeth per Wide set precision teeth provide greater back clearance Width Gage Set Width Gage Set 1-1/ / Tungsten Carbide Negative Rake Triple Chip Blades with enhanced penetration for case hardened metals Single & Multi Pitch Teeth per Width Gage Set 3-4 Width Gage Set 1-1/ / Positive rake tooth Wave Length Triple Chip Tungsten Carbide tooth Triple Chip tooth design Positive rake tooth Wave tooth height variation Production Triple Chip Most heat and wear resistant band saw blade tooth Smooth finish Aggressive sawing Wave Length Triple Chip All the advantages of Production TC blade with enhanced penetration for the toughest metals Production Triple Chip Superalloys, Titanium Wave Length Triple Chip Large size Superalloys and Titanium 19

20 Tungsten Carbide SET TOOTH For cutting easier-to-machine, highly abrasive materials Tungsten Carbide tooth Set tooth design Positive rake tooth Withstands rapid tool wear caused by fast cutting, highly abrasive materials Abrasive materials that rapidly dull carbon and bi-metal blades Tungsten Carbide Set Tooth Blades Single & Multi Pitch Teeth per Width Gage Set Width Gage Set 3/ / / / / Sawing Questions? ask"sam" DoALL s Solutions & Applications Manager SAM Hotline:

21 Carbon Steel DART For non-production sawing of highly machinable materials Hardened back Carbon steel teeth Accepts high band tension for straight cuts under heavy feed Resists scoring Dart Hard Back Carbon Steel Blades Mild steels and other metals Plastic Aluminum Wood Single Pitch Teeth per Width Gage Set Width Gage Set 3/ / / / * * * * * * / / * * * * * * * * * * * * / ** *** Precision Tooth Buttress Tooth Claw Tooth Wave Set + Straight Set Standard 100-foot coils *Also available in 500-foot coils **Available only in 300-foot coils ***Available only in random length coils

22 Carbon Steel WOODWORKING For contour and cut-off sawing of wood Precision milled tooth form Flame hardened tooth tips Long blade life Woodworking applications Spring-Back Raker Set Carbon Steel Woodworking Blades Single Pitch Teeth per Width Gage Set Width Gage Set 1/ / * / / / *Straight Set Metal Master Flex Back Carbon Steel Blades Single Pitch Teeth per Width Gage Set Width Gage Set 1/ / * * * / * * / * * * * / * * Precision Tooth Claw Tooth Standard 100-foot coils *Also available in 500-foot coils 22

23 Carbon Steel METAL MASTER For general purpose sawing easily of machined metals Metal Master Flex Back Carbon Steel Blades Single Pitch Teeth per Width Gage Set Width Gage Set 1/ / * * * / * * / / * * * * * * Precision Tooth Claw Tooth Standard 100-foot coils *Also available in 500-foot coils Carbon steel teeth Unhardened back Lowest cost band saw blade Contour Sawing Easy-machining non-ferrous metals Plastic Wood FRICTION For high-speed friction sawing of ferrous metals Friction Carbon Steel Blades Single Pitch Teeth per Width Gage Set 8 10 Width Gage Set 1/ / / Note: 1/2", 3/4" & 1" Blades foot coils or custom welded lengths 1-1/4" Blades foot coils or custom welded lengths Sawing Questions? ask"sam" DoALL s Solutions & Applications Manager SAM Hotline: Silicon-enhanced carbon steel Slower set wear and longer fatigue life Ferrous metals of any hardness up to one inch thick at speeds exceeding 5000 fpm 23

24 Knife Edge STRAIGHT For slicing soft, low-density materials Slices smoothly Produces no chip or dust Cleanly cuts soft, low density materials Fabrics Sponge Foam Straight Knife Edge Blade Single Edge Double Edge Width Gage Single Bevel Double Bevel Double Bevel Width Gage 1/ * /8 1/ ** ** * ** / / * / / ** ** *Minimum order 250 ft (75m) **Welding Lengths Only Note: Available in custom welded lengths or 100 ft (30m) coils Also available in 250 ft (75m) or 500 ft (150m) coils in strip-out containers on request Sawing Questions? ask"sam" DoALL s Solutions & Applications Manager SAM Hotline:

25 Knife Edge HONEYCOMB For cutting expanded honeycomb aluminum Honeycomb Knife Edge Blade Single Pitch Teeth per Width Gage 4 Width Gage 5/ * * *Minimum order 250 ft (75m) Note: Available in custom welded lengths or 100 ft (30m) coils Also available in 250 ft (75m) or 500 ft (150m) coils in strip-out containers on request Alternately honed teeth slit and spread Passes cleanly through honeycomb and medium-firm materials Expanded aluminum honeycomb Soft wood Corrugated cardboard V-TOOTH For sawing soft, medium-density materials V-Tooth Knife Edge Blade Width Pitch Gage Single Bevel Single Edge Double Bevel Hard Edge Double Bevel Double Edge Double Bevel *Minimum order 250 ft (75m) Note: Available in custom welded lengths or 100 ft (30m) coils Also available in 250 ft (75m) or 500 ft (150m) coils in strip-out containers on request Width Pitch Gage 3/ / * / / * * * / V-tooth adds "nibbling" action Penetrates soft to medium-firm materials Soft plastics Firm foams 25

26 Knife Edge WAVY For enhanced penetration in low-density materials Wavy Knife Edge Blade Single Edge Wavy edge eases penetration Produces no chips or dust Fast cutting Clean operation Felt Hoses Width Gage Single Bevel Double Bevel Width Gage 1/ / * / * * * * / *Minimum order 250 ft (75m) Note: Available in custom welded lengths or 100 ft (30m) coils Also available in 250 ft (75m) or 500 ft (150m) coils in strip-out containers on request SCALLOP For aggressive penetration in medium-density materials Scallop Knife Edge Blade Single Edge Hard Edge Scallop tips impact and slice Assures penetration of softer materials Dense foam Paperboard Rubber Width Gage Single Bevel Double Bevel Single Bevel Double Bevel Width Gage 1/ * * /2 5/8 3/ * * * * * * * * * * * * * / * / * *Minimum order 250 ft (75m) Note: Available in custom welded lengths or 100 ft (30m) coils Also available in 250 ft (75m) or 500 ft (150m) coils in strip-out containers on request 26

27 Grit Edge DIAMOND For sawing extremely brittle and abrasive materials Diamond Grit Edge Blades - Carbon Steel Backing Type Width Gage 30/40 40/50 60/80 100/ Width Gage 1/ Continuous Continuous /4 Segmented Continuous Continuous Segmented Continuous Segmented /4 1-1/ Kerf Factor Note: To determine approximate kerf add Kerf Factor to Gage of the band. Diamond Grit Edge Blades with Alloy Steel Backing Type Diamond Grit Size (mm) Width Gage 30/40 40/50 60/80 100/120 Width Gage 3/4" 0.040" Continuous " 0.040" 1-1/4" 0.040" Continuous Segmented 32 Continuous 1 Segmented Continuous Segmented Continuous Segmented Continuous Segmented inches millimeters Continuous Segmented Continuous Segmented Continuous (Synthetic) Diamond grit edge Grinds the hardest, most brittle, most abrasive special applications Silicon Glass Quartz Abrasive composites Hard graphite 1-1/2" 0.040" 2" 0.040" Kerf Factor Continuous Segmented Continuous Segmented inches millimeters Note: To determine approximate kerf add Kerf Factor to Gage of the band 27

28 Grit Edge TUNGSTEN For sawing hard, brittle or abrasive materials Tungsten carbide grit edge Cuts hardened steels and a wide range of hard or abrasive materials Hardened steels Glass foam Car Tires Friction materials Tungsten Grit Edge Blades Pitch Edge Type Continuous Edge Segmented Edge Width Gage Kerf Class Continuous Segmented Width Gage Kerf 3/ Medium / / Fine Medium Medium Coarse Medium Medium Coarse Medium Medium Coarse / Coarse / Coarse Continuous edge blades reduce work chipping, especially in thin sections Segmented edge blades carry coolant through large work sections

29 DoALL Cutting Fluids ABOUT DoALL FLUIDS DoALL Sawing Products has been manufacturing sawing fluids for the metalworking industry since the mid-1930s. We are commited to offering quality sawing fluids at affordable prices to meet all your machining needs. DoALL is dedicated to offering environmentally-friendly and worker-safe solutions to our customers. DoALL Sawing Products knowledgeable sales team and distributor network market products worldwide. DoALL is committed to providing customers with high-quality performance fluids to improve operations and reduce costs. DoALL LAB The DoALL Cutting Fluids Labratory provides critical support for your metalworking fluid needs. Our cutting fluids specialists offer techincal support, recommended metalworking fluids preventative maintenance programs, and complimentary lab analysis to ensure the overall health of your metalworking fluid. Custom mixed products are also available to handle specific requirements. Call DoALL today and a fluid specialist will review your application and materials used, make recommendations on the best fluid for you, and work with you to ensure you receive maximum productivity out of your cutting fluid. COMMITMENT TO A GREENER FUTURE DoALL continues to expand its product line to offer innovative and environmentally conscious metalworking fluids. DoALL strives to provide environmentally-responsible and worker-safe products. Readily biodegradable Renewable resource technology Non-toxic (using natural ingredients that are less hazardous) Non-polluting Low misting Lower Volatile Organic Compounds (VOC) Recyclable packaging options 29

30 DoALL Cutting Fluids Straight Oils Bright-Edge 80 A low viscosity oil specially formulated with anti-weld and lubricity agents. The combination of lower viscosity, high-penetrating ability, good heat removal, and excellent lubricity allows for heavyduty machining at faster speeds than normally achievable with cutting tools. Chlorine and Sulfur EP additives Ideal for high-speed sawing, machining, and deep cavity machining Suited for use with ferrous metals and super alloys Not suited for use with material susceptible to sulfur staining Bright-Edge 1VB G R E E N PRO DUCT A vegetable oil based fluid containing no petroleum. This product is especially suited for cutting oil applications in Swissstyle CNC lathes. Low viscosity levels allowing for maximum air escape making it resistant to foaming even in long cycle times Ideal for cutting, sawing, turning, tapping, drilling, and milling No sulfur or chlorine Suited for use on mild steel, aluminum, titanium, stainless steel, and most other ferrous and non-ferrous metals Bright-Edge 150 A low viscosity oil specially formulated with anti-weld and lubricity agents. This product contains no sulfur and is non staining to most non-ferrous metals. Low-medium viscosity oil Ideal for sawing, drilling, and grinding Suited for steel, stainless steel, and aluminum alloys Water Soluble Fluids * All of the fluids on page 30 are available in the following sizes: Size Container Type 1 Gallon Plastic Bottle 5 Gallons Plastic Pail 55 Gallons Metal Drum 275 Gallons Disposable Tote Band-ALL 101 DoALL s premium soluble oil specially designed with a chlorinated extreme pressure additive package for medium to heavy-duty machining. Ideal for sawing, tapping, and heavy duty machining application Suitable for use with a variety of materials including ferrous metals, cast iron, stainless steels, and non-ferrous alloys This product is non-staining to most copper and aluminum alloys This fluid is dyed green Also available non-chlorinated Band-ALL 103 DoALL s premium synthetic with an extreme pressure additive package for moderate to heavy-duty machining operations. The extreme pressure additive package is ideal for tough machining operations. Long sump life Ideal for moderate to heavy-duty machining, sawing, tapping, and deep hole drilling Suitable for ferrous and non-ferrous metals Product is dyed green Band-ALL 102 DoALL s premium cutting and grinding metalworking fluid designed with a high oil content for increased lubricity for medium to heavy duty-machining. It is excellent in high pressure coolant delivery systems and is formulated to contain no extreme pressure additives. Long sump life Excellent tool life and surface finish Ideal for medium to heavy duty machining operations, sawing, cutting, drilling, turning, boring, milling, and tapping Suitable for use with mild steels, stainless steels, aluminum, and most other ferrous and non-ferros metals This fluid is dyed green Also available non-chlorinated 30

31 Sawing Fluid Product Selector SYNTHETIC SEMI-SYNTHETIC SOLUBLE OIL STRAIGHT OILS BAND- ALL 103 BAND- ALL 102 BAND- ALL 101 BRIGHT EDGE 80 BRIGHT EDGE 150 BRIGHT EDGE 1VB METALS LOW CARBON STEEL HIGH CARBON STEEL STAINLESS STEEL CAST IRON TITANIUM HASTALOY MONEL INCONEL LOW Si ALUMINUM HI Si ALUMINUM AEROSPACE ALUMINUM COPPER ALLOYS CARBIDE MAGNESIUM APPLICATION SAWING EP ADDITIVES CHLORINE N N H M M N SULFUR N N L M N N PHOSPHORUS M N N N N N ESTER M L L M H N OTHER H L L N N N LUBRICANT M M L L H N COBALT LEACH PROTECTION L L M N/A N/A N/A EXCELLENT POOR N = NO H = HIGH GOOD NOT RECOMMENDED Y = YES M = MEDIUM FAIR N/A = NOT APPLICABLE L = LOW A refractometer is a hand held instrument that measures how light is refracted through a liquid. When using a refractometer for metalworking fluids, it is the coolant concentration that causes light to refract. Properly maintaining coolant concentrations will assist in preventing the disruption in production due to cleanouts and costly disposals. This will result in less coolant waste, protection of the tool and the machine and better cutting results. It will also help avoid the alkalinity reserve that may cause rusting and the encouragement of bacteria. Using a refractometer is the easiest, quickest, and most economical way to measure coolant concentration. The refractometer can be used with all coolant types and brands, however, it is important to note that all coolants have their own distinctive concentration readings and scale. Refractometer Chart (% Brix) Concentration 2% 3% 4% 5% 6% 7% 8% 9% 10% Percent Dilution Ratio 50:1 33:1 25:1 20:1 16:1 14:1 12:1 11:1 10:1 Ounces Per Gallon REFRACTOMETER READINGS FOR ABOVE DILUTIONS Product Names Band-ALL Band ALL Band-ALL

32 DoALL Cutting Fluids AL Metalworking Fluids These fluids are high-efficiency metalworking lubricants that form a high-strength molecular coating on the cutting edge of the tool, reducing friction and extending tool life. They contain no petroleum, sulfur, or chlorine, and are non-toxic, non-flammable, and non-polluting. DoALL s Direct Application Fluids are designed for use in applications where flood coolants are prohibited or not required. Used with an air driven application system, it produces dry chips as the fluid is used in the cutting operation. These fluids are suitable for use in air driven spray mist systems or in Maximum Quantity Lubricant (MQL) equipment. M H AL-500 G R E E N PRO DUCT AL-500 is a vegetable based lubricant. A light to medium-duty lubricant for general machining Suitable for use on ferrous and non-ferrous metal AL-600 G R E E N PRO DUCT AL-600 is derived from natural oils. A light to medium-duty lubricant for general machining Suitable for use on ferrous and non-ferrous metals AL-2000 DoALL s full synthetic lubricant. Ideal for general machining and most cutting, sawing, turning, tapping, drilling, and milling operations Suitable for use on mild steel, aluminum, titanium, stainless steel, and other ferrous and non-ferrous metals Food Grade approved AL-3000 AL-3000 is a natural blend of synthetic based products. Ideal for medium to heavy duty machining, sanding, and punching operations Suitable for use on mild steel, aluminum, titanium, stainless steel, and other ferrous and non-ferrous metals Contains a versatile extreme pressure additive * All of the fluids on page 32 are available in the following sizes: Size Container Type 1 Gallon Plastic Bottle 5 Gallons Plastic Pail 55 Gallons Metal Drum 275 Gallons Disposable Tote 32

33 Machining Lubricants Hydraulic Oils Premium quality anti-wear, rust, and oxidation inhibited lubricating oils. The several viscosity grades meet or surpass the requirements of major manufacturers and users of hydraulic equipment. Increased water tolerances more than conventional anti-wear hydraulic oils Suitable to withstand the combination of water and heat better than standard hydraulic oils Specially formulated with a thermally stable, modified ZDP additive Withstands high-temperature operating conditions Available viscosity grades: ESL Hydraulic Oil AW 32 ESL Hydraulic Oil AW 46 ESL Hydraulic Oil AW 68 ESL Hydraulic Oil AW 100 Gear Oils These products are formulated to meet or exceed industry gear lube standards such as The American Gear Manufacturing Association (900.D94 & 250.4) and U.S. Steel (224). High quality base oils are blended with special non-corosive phosphorus extreme pressure additives to enhance the load bearing capabilites of each grade. Excellent high temperature stability Resists oxidation Non-foaming Excellent corrosion protection Available viscosity grades: ESL Gear Oil 68 ESL Gear Oil 100 ESL Gear Oil 150 ESL Gear Oil 220 ATF MP Fluid Multipurpose automatic transmission fluid is specially formulated to meet the service requirements on a wide variety of applications. This product is designed for new generation, electronically controlled transmissions. Ideal for use in transmissions built by General Motors, Daimler Chrysler, Ford (with the exception of Type F requirements) and most foreign manufacturers where a Dexron IIIH, Dexron IIIG, Dexron IIE, Mercon, or Type A- Suffix A performance level transmission fluid is specified Meets the performance requirements of Allison Transmission Division C-4 and major hydraulic manufacturers requirements for anti-wear hydraulic fluids ATF #34 Fluid ATF #34 is a premium quality, tractor hydraulic fluid, specifically formulated for use in transmissions, differentials, final drives, hydraulic systems, and wet brakes in agricultural equipment. Contains a premium additive package Provides maximum protection against wear, deposits, and sludge build up * All of the fluids on page 33 are available in the following sizes: Size Container Type 1 Gallon Plastic Bottle 5 Gallons Plastic Pail 55 Gallons Metal Drum 275 Gallons Disposable Tote 33

34 DoALL Cutting Fluids Cleaning Fluids Do-Kleen 2007 This product is an effective conditioner designed for removing soils and metal fines from machinery and hard to reach places within the coolant reservoir system. Removes rotten egg odor Eliminates bacteria and removes fungus growth Effective at restoring loose emulsions in soluble oil systems caused by tramp oil and bacteria Do-Kleen 3004 An oil emulsifying cleaner designed for removing soils and oil from machinery and the manufacturing floor. Lower ph enables compliance with waste stream restrictions Eliminates bacteria and removes fungus growth Minimizes downtime for sump cleaning Aerosols Machine Cleaner Polish DoALL s Machine Cleaner Polish is a premium industrial machine cleaner designed for use on all painted machine surfaces. Removes grease, oil, and shop grime Leaves a protective coating behind Improves appearance on new and old machines Size Container Type 15 ounces Aerosol Can AL-3000 Metalworking Aerosol The AL-3000 Aerosol is a high efficiency, industrial strength, natural, synthetic blend lubricant that forms a high strength molecular coating on the cutting edge of the tool which prevents heat build up. This product is designed for use in dry cutting applications or to be applied directly to the working edge of the tool. Clean mist application Extends tool life Contains no chlorine or sulfur Non-polluting and non-toxic Size Container Type 16 ounces Aerosol Can Pen-ALL 4000 Penetrating Oil The Pen-ALL 4000 is a biodegradable, industrial strength, fast acting penetrating and lubricating oil. This product loosens seized and corroded nuts, bolts, and other frozen metal mechanisms. Pen-ALL 4000 quickly and effectively disperses rust, scale, and corrosion. It eases the disassembly of plant machinery, tools, and equipment for routine maintenance and emergency repairs. Clean mist application Renewable resource technology Penetrates in hard to reach areas Non-polluting and non-toxic Reduces maintenance costs Size Container Type 16 ounces Aerosol Can AL-2000 Metalworking Aerosol The AL-2000 Aerosol is a premium, high efficiency, industrial grade, natural synthetic metalworking lubricant. It is also biodegradeable and is formulated with renewable resource technology. This product forms a high strength molecular coating on the cutting edge of the tool which reduces friction and extends tool life. Non-staining Contains no chlorine or sulfur Non-polluting and non-toxic G R E E N PRO DUCT G R E E N PRO DUCT Size Container Type 16 ounces Aerosol Can D 34

35 Kleen Flush This product is a water based non-ionic cleaner. Ideal for removing grease, oil, sludge, and scum Effective in minimizing or eliminating bacteria and fungus Non-foaming Heavy Duty Machine Cleaner This product quickly aids in the removal of mineral oils, fatty oils, polishing compounds, greases, and grime from machine surfaces. Protects machine efficiency Retains integrity of machine tools paint films * All of the Cleaning Fluids are available in the following sizes: Size Container Type 1 Gallon Plastic Bottle 5 Gallons Plastic Pail Specialty Products Tool Saver Tool Saver is specially compounded to combat detrimental abrading and friction between the work and the tool. Extends the tool life Improves finish Reduces overall production costs Lowers power requirements Size Container Type 1 pound Wax Stick Refractometer The refractometer is a handheld instrument that measures how light is refracted through a liquid. Easiest, quickest, and most economical way to monitor coolant concentration 0-32% Brix scale For use with water soluble coolants and brands Size Container Type 3.1 ounces, 6 3/4 x 1 1/2 Comes in a plastic case Sump Deodorizing Tablets Odor eliminating tablets designed for small sumps of 200 gallons or less. Eliminates and prevents odors Reduces biofilm, a breeding ground for bacteria and fungi Neutralizes endotoxins released from the micro-organisms found in mwf s Contains no formaldehyde or formaldehyde releasing chemicals Magnetic Chip Remover The Magnetic Chip Remover is a stainless steel round rod with a strong magnet inside. Collects unwanted metal chips Increases cleanliness in the workplace Easy to use Size Container Type 400 mml Box Size Sleeve of 15 Container Type Plastic tube De-Foam De-Foam is an organic (non-silicone) based defoamer specially formulated for general purpose use in water soluble cutting and grinding fluids. Add tank side to eliminate foaming issues Prolongs coolant life Size Container Type 32 ounces Plastic Bottle 35

36 Sawing Solutions Products that are a cut above the rest! Machines Combining maximum performance and versatility with guaranteed accuracy. Blades The most complete line of blades in the industry. Fluids Combining maximum performance and versatility with guaranteed accuracy. Additional Sawing Resources Have technical questions or need more information? Call SAM, The Solutions and Applications Manager. SAM can be reached during normal business hours at Sign up for our DoALL University training program and sharpen your skills today! Class includes: Four hour training on the elements of sawing (machine, blade, fluids) and one meal. DGISSB S Wolf Rd Wheeling, IL