CA5 Series CA510 CA515 CA525 CA530. New coated grade CA5 series for longer tool life and stable machining. CVD Coated Grade for Steel NEW CVD COATING

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1 Insert Grades CA5 Series CA5 Series CVD Coated Grade for Steel New coated grade CA5 series for longer tool life and stable machining High speed and longer tool life Continuous to light interrupted machining General use Heavy interrupted machining and high feed rate CVD COATING

2 CVD coated grade for steel 1 Long tool life and stable machining by improved adhesion strength 40% improved adhesion strength 2O3 Special crystalline control technology Long tool life by high- layer TiN layer layer TiCN layer Carbide substrate Smart chipbreaker Perfect PP / PQ / PG Perfect 1. Wide chip control range Applicable to various cutting conditions 2. Stable at high feed rate Reduced chip control problem at higher the feed rates 3. Long tool life in combination with CA5 series 1

3 CVD COATING!! Perfect cutting force Low resistant and stable machining Smooth and flat surface prevents sudden breakage caused by material welding on the cutting edge Special carbide substrate Special carbide substrate with deformation resistance at high temperature 10% improved hardness at high temperature Special carbide substrate 5 4 C12Type Steels / C-type Edge Length=12 PG Wear resistance Conventional coating P05 Conventional coating P15 Conventional coating P PP PQ Stability Conventional coating P Feed rate(mm/rev) PP / PQ / PG chipbreaker expand more application in steel machining PG chipbreaker for medium to roughing 2

4 Application: 1st recommendation for steel machining Wear resistance comparison Fracture resistance comparison Competitor A Competitor B VB Wear (mm) Competitor C Competitor D Competitor E Time (min) Number of impacts Conv nvent ntional na coating P05 e si sta nce Wea ar rr r es CA5 510 CA Conventi ventional coat ating P15 high wear resistance Application: For continuous to light interrupted steel machining (general use) Wear resistance comparison Fracture resistance comparison Competitor F Competitor G Competitor H VB Wear (mm) Conventional I Competitor J Time (min) Number of impacts 3

5 W Wear resistance comparison Fracture resistance comparison Competitor L Competitor M VB max (mm) Competitor K Competitor N Competitor O Competitor P 515 Time (min) Number of impacts Convention ntional coating P25 Stability C onventi ntional na oat ating P35 wear resistance Application: General to heavy interrupted machining (stability oriented) Wear resistance comparison Fracture resistance comparison Competitor R VB max (mm) Competitor Q Competitor S Competitor T Time (min) Number of impacts 4

6 φ φ25 6 φ20 φ18.5 φ240 φ φ120 φ144 φ280 φ80 5

7 φ280 φ195 φ φ60 φ φ125 φ130 Key slot φ φ φ φ20 φ50 6

8 5 4 C12Type Steels / C-type Edge Length=12 PG PERFECT PQ PP Feed rate(mm/rev) For Medium - Stable machining with wide chip control range Features Stable machining with good balance of edge sharpness and strength Prevent chip entangle at high feed rate. Good chip control even at low feed rate. 5 (C12Steel / C-type Edge Length=12) PG 100mm SCM435 v c =200m/min WET ap(mm) 3 2 PG ap (mm) Feed rate(mm/rev) f (mm/rev) Good balance of sharpness and strength with double structure design Prevents chip entangling at high feed rate Twin Dots low feed rate Hybrid land (Balance of sharpness and strength) Flat part (Breaking area) Step Wall (Prevents chip entangling at high feed rate) Case Studies Wear resistance comparison φ25 φ35 Time(min) 14 min 20 min 26 min PG () 7 25 Competitor I Competitor J Stop cutting due to facture Stop cutting due to facture 7

9 For Solution for chip entanglement in small ap or high feed machining 5 C12Steel / C-type Edge Length=12 4 Features 3-dots design of PP smart chipbreaker is suitable for a wide range Smooth Taper Cutting Edge reduces cutting force ap(mm) PP Feed rate(mm/rev) Case Studies (Chip Control Comparison) Automotive part (SCM420) 3-dots design of PP smart chipbreaker chip evacuation in a wide range of feed rate PP Vc=350m/min ap=0.3mm f=0.3mm/rev Wet 1st Dot Small ap and low feed rate 2nd Dot General use range 3rd Dot Large ap and high feed rate Smooth taper cutting edge reduced cutting force For Prevents chip entanglement and reduces cutting force at high feed cutting 5 C12Steel / C-type Edge Length=12 4 Features 2 realized by newly developed "Flat Zone" (Braking Area) and 2-steps rising smooth wall 1 Twin dots on the cutting edge provide smooth chip control at low ap and high feed turning and facing 0.2 Special designed Continuous Variable Land (CVL) with a well-balanced edge sharpness and toughness Case Studies (Chip Control Comparison) ap(mm) 3 PQ Automotive part (S45C) Feed rate(mm/rev) Twin Dots 2-steps light rising smooth wall design prevents damage dots at high feed cutting and provides excellent chip control in a wide range applications PQ Vc=200m/min ap= mm f=0.3mm/rev Wet Flat Zone (Braking Area) Special Designed Continuous Variable Land (CVL) Specially designed positive land with the well-balanced combination of sharpness and toughness Flat Zone (Braking Area) 2-step light rising wall design for small chip evacuation, Flat Zone (Braking Area) achieving smooth chipbreaking 8

10 with Wiper Edge WP WP PS PS PS PS WQ WQ PS PS with Wiper Edge WQ PP PP PP PP PT PT PT PT PT GP GP GP PQ PQ PQ GT GT HQ HQ HQ HQ HQ PH PH PH CQ CQ CQ PH PH PH Up facing Up facing CQ CQ CJ CJ CJ CJ GS GS CNMM CNMM PH PH PH PH PX PX PX PX PX PX GS GS GS PG PG PG PG Single Sided CNMM PX PX PX PX XP XP 9

11 120404XQ XQ CJ CJ Medium cutting XS PP PP PP PP Up facing CJ CJ GS GS GS GS GS PP PP PP PP GP GP GP GP GP PQ PQ PQ PQ PQ PQ HQ HQ HQ HQ HQ HQ HQ HQ CQ CQ CQ GS GS PG PG PG PG PG PG PG PG PS PS PS PS PS PS PS PT PT PT PT GT GT GT GT Up facing CQ CQ CQ

12 Single Sided Medium cutting DNMM DNMM PH PH PH PH PH PH PX PX PX PX PX PX XP XP XQ XQ Single Sided SNMG SNMG SNMG PH PH PH SNMG SNMG SNMM SNMM SNMM PH PH PH PH PX PX PX PX PX PX PX PX SNMG XP XS RNMG SNMG XQ RNMG Medium cutting RNMG SNMG XS SNMG SNMG SNMG SNMG PQ PQ PQ HQ HQ HQ PG PG PG PS PS PS Low Carbon Steel PP PP PP PP GP GP GP PQ PQ PQ HQ HQ SNMG PT PT HQ HQ HQ 11

13 Right-hand shown Up facing CQ CQ CQ CQ CQ GS GS Medium cutting XP XP XQ XQ GS GS XS PG PG PG $-ST $-ST PS PS PS PS PS PS PS PT PT GT GT VNMG VNMG VNMG VNMG PP PP PP PP GP GP GP VF VF VF PQ PQ PQ PH PH VNMG HQ HQ HQ VNMG Single Sided TNMM TNMM PH PH PH PX PX PX PX PX With Wiper Edge With Wiper Edge WP WP WQ WQ WQ 12

14 080402PP PP PP PP PQ PQ PQ PH PH 06T304HQ 06T308HQ Up facing HQ HQ HQ HQ HQ CQ CQ CQ Medium cutting XP XP XQ XQ XS Up facing CJ CJ GS GS GS GS GS PG PG PG PG PS PS PS PS PT PT GT GT 13

15 Relief Angle Relief Angle CCMT GK GK DCMT XP CCMT 09T302GK 09T304GK CCMT GK GK GK CCMT HQ HQ CCMT 09T302HQ 09T304HQ 09T308HQ DCMT DCMT 11T302XP 11T304XP 11T308XP 11T304XQ 11T308XQ RCMX 1003M0 CCMT 09T308 Medium RCMX 1204M0 Medium CPMT GP SCMT 09T304HQ 09T308HQ CPMT GP GP CPMH HQ HQ SPMR Medium CPMH HQ HQ CPMH CPMH Medium SPMR TBMT DP DP CPMT XP CPMT XP XP TCMT HQ HQ Medium cutting CPMT XQ XQ TPMT GP DCMT DCMT DCMT DCMT DCMT GP GP 11T304GP 11T308GP GK GK GK 11T302GK 11T304GK 11T308GK HQ HQ HQ TPMT GP GP TPMT GP TPMT TPMT HQ HQ HQ HQ HQ DCMT 11T302HQ 11T304HQ 11T308HQ TPMT HQ HQ 14

16 Relief Angle Left-hand shown Relief Angle TPMT XP TPMT TPMT TPMT TPMT XP XP XP XP XQ XQ XQ XQ TPMR GP VBMT VBMT VBMT VBMT VCMT VF VF VF VF VF VF VF HQ HQ HQ HQ HQ VF VF TPMR HQ HQ VCMT HQ HQ TPMR HQ HQ WBMT $-DP $-DP TPMR WBMT $-DP $-DP WPMT GP Medium TPMR WPMT GP VBMT GP WPMT HQ HQ VBMT GP GP WPMT HQ HQ Search "KYOCERA Tools" on App Store & Google play CP317-1EN CAT/17T1312TYU