SELF-CLINCHING STUDS AND PINS

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1 Bulletin F-1217 Rev 718 PEM brand self-clinching studs and pins install permanently in aluminum, steel or stainless steel sheets. F SELF-LINING STUDS AND PINS

PEM self-clinching studs are easily installed by placing them in properly sized holes in sheets and squeezing into place with any standard press: Install permanently in aluminum, steel or stainless

Dog Point and Anti ross- Options - PAGE 4 F /FS /FA (flush-head) studs are available in aluminum, steel, or stainless steel - PAGE 5 F4 /FP (flush-head) studs are designed to provide strong threads

2 PEM self-clinching studs are easily installed by placing them in properly sized holes in sheets and squeezing into place with any standard press: Install permanently in aluminum, steel or stainless steel in sheets as thin as.020 / 0.51 mm. igh torque-out and pushout resistances. Dog Point and Anti ross- Options - PAGE 4 F /FS /FA (flush-head) studs are available in aluminum, steel, or stainless steel - PAGE 5 F4 /FP (flush-head) studs are designed to provide strong threads in stainless steel sheets as thin as.040 /1 mm. FP studs have high corrosion resistance - PAGE 6 FL /FLS (flush, low-displacement head) studs have a smaller head diameter and install closer to the edge of a sheet than PEM F/FS studs - PAGE 7 TF /TFS (non-flush) studs are for sheets as thin as.020 / 0.51 mm. The stud head will project above the sheet surface approximately.025 /0.64mm - PAGE 8 F /FS (heavy-duty) studs have a large head which projects above the sheet material to distribute the axial tightening force over a large area thereby improving pull through resistance - PAGE 9 FB (heavy-duty BUSBAR ) studs are ideal for applications which demand superior electrical/mechanical attachment points - PAGE 9 FE /TFE (heavy-duty) studs Provides maximum pull through in sheets as thin as.031 / 0.8 mm - PAGE 10 FG8 /F109 (heavy-duty high tensile strength) studs are manufactured for the most demanding applications from medium carbon alloy steel, then heat-treated to high strength and hardness qualities - PAGE 11 FL studs are for installation into thin, harder, high-strength materials - PAGE 12 SGP swaging collar studs can install into most panel material and accommodate multiple panels as long as the total thickness does not exceed the maximum sheet thickness - PAGE 13 FX flush-head studs with X-Press thread profile are typically used with push-on or other plastic fasteners - PAGE 14 F /FS /FA (flush-head) Pins are available on special order - PAGE 15 TPS /TP4 /TPXS (flush-head) pilot pins satisfy a wide range of positioning, pivot, and alignment applications - PAGE 16 Material and finish specifications - PAGE 17 Installation - PAGES Performance data - PAGES PAGE 5 PAGE 7 PAGE 8 PAGE 9 PAGE 10 Flush-head studs s F/FA/FS/FP/F4 Flush, low-displacement head studs s FL/FLS Thin sheet studs s TF/TFS eavy-duty studs s F/FS/FB eavy-duty studs for thin sheets s FE/TFE F PennEngineering.

STUD SELETOR GUIDE PEM Stud F Application Requires: FA FS F4 FP FL FLS TF Grade 8/ Sheet Installation ompati- Property thickness into bility losest Large Max. lass 10.

020 / electrical steel aluminum corrosion to-edge Unthreaded attached plastic hardness head duty strength 0.

/ property class 9.8 tensile requirements. (2) RB - ardness Rockwell B Scale. B - ardness Brinell. Standard product features shown above.

3 STUD SELETOR GUIDE PEM Stud F Application Requires: FA FS F4 FP FL FLS TF Grade 8/ Sheet Installation ompati- Property thickness into bility losest Large Max. lass 10.9 as thin as Superior stainless with Superior centerline- hole in Push on panel Flush- eavy thread.020 / electrical steel aluminum corrosion to-edge Unthreaded attached plastic hardness head duty strength 0.51 mm conductivity sheets anodizing resistance distance stud/pin Panel fasteners (2) TFS F (1) FB FS FE TFE FG8/F109 FL SGP FX F Unthreaded FA Unthreaded FS Unthreaded TPS TP4 TPXS (1) Meets grade 5 / property class 9.8 tensile requirements. (2) RB - ardness Rockwell B Scale. B - ardness Brinell. Standard product features shown above. Studs can also be custom designed to meet your exact application requirements. RB 80 B 150 RB 50 B 82 RB 70 B 125 RB 92 B 195 RB 92 B 195 RB 80 B 150 RB 70 B 125 RB 80 B 150 RB 70 B 125 RB 85 B 165 RB 55 B 83 RB 70 B 125 RB 85 B 165 RB 85 B 165 RB 89 B 180 RB 96 B 216 Any sheet hardness RB 80 B 150 RB 80 B 150 RB 50 B 82 RB 70 B 125 RB 70 B 125 RB 92 B 195 RB 70 B 125 PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 16 eavy-duty, high tensile strength studs s FG8/F109 Studs for hard panels FL Swaging collar studs SGP Flush-head Studs with X-Press Profile FX Flush-head pins s TPS/TP4 F-3

OPTIONAL DOG POINT FEATURE PEM dog point lead-in option for studs allows quick location of the mating fastener during assembly and protects the first thread of the stud during nut engagement.

All dimensions are in inches. Unified ±.005 E ±.010 B Nom. Metric ±0.13 E ±0.25 B nom. Size (2) Transitional Length to Full Size (2) Transitional Length to Full.138-32 (#6-32).086.050.098 M3.5 x 0.

149 M8 x 1.25 6.05 2.67 3.73.250-28 (1/4-28).192.085.110 M10 x 1.5 7.72 3.43 4.37.313-18 (5/16-18).228.105.164.313-24 (5/16-24).246.105.127.375-16 (3/8-16).282.125.

08 mm less than minimum minor diameter of 2B or 6 nut threads.

This unique design allows the threads to self-align and drive easily with reduced effort.

OPTIONAL POINTED STUD FEATURE A pointed lead-in option for studs allows quick location of mating fastener during assembly to speed assembly and significantly reduces the likelihood of cross threading.

Anti ross- Feature OPTIONAL TREAD MASK PEM Blu-oat thread mask is available for applications where hardware is installed prior to painting.

4 OPTIONAL DOG POINT FEATURE PEM dog point lead-in option for studs allows quick location of the mating fastener during assembly and protects the first thread of the stud during nut engagement. This feature is available on s F, FL, F, FE, F109, FG8, TF and TFE studs. L (1) B Approx. 45 E PEM Dimple Registered Trademark Standard Dog Point Detail linching profile may vary. All dimensions are in inches. Unified ±.005 E ±.010 B Nom. Metric ±0.13 E ±0.25 B nom. Size (2) Transitional Length to Full Size (2) Transitional Length to Full (#6-32) M3.5 x (#8-32) M4 x (#10-24) M5 x (#10-32) M6 x (1/4-20) M8 x (1/4-28) M10 x (5/16-18) (5/16-24) (3/8-16) (3/8-24) All dimensions are in millimeters. OPTIONAL PART NUMBER DESIGNATION F D S (1) For L refer to type stud lengths. (2) Maximum dog point diameter is.003 / 0.08 mm less than minimum minor diameter of 2B or 6 nut threads. : Any type code D = Dog Point M = MA Material: Any material code OPTIONAL MA ANTI ROSS-TREAD FEATURE PennEngineering is a licensee of MA Anti ross- ing Technology. This unique design allows the threads to self-align and drive easily with reduced effort. This helps speed assembly, reduce or eliminate failures, repairs, scrap, downtime, and warranty service associated with thread damage. This option is available on most types of PEM studs. OPTIONAL POINTED STUD FEATURE A pointed lead-in option for studs allows quick location of mating fastener during assembly to speed assembly and significantly reduces the likelihood of cross threading. lip grooves for snap rings can also be added. This feature can be added to most types of PEM studs. MA is a registered trademark of MA inc. Anti ross- Feature OPTIONAL TREAD MASK PEM Blu-oat thread mask is available for applications where hardware is installed prior to painting. During assembly, the threads of the mating hardware will remove paint, electro deposited automotive under coatings, and weld spatter upon application of torque. PEM studs can be specially ordered with thread mask applied. B suffix will be added to part number to designate Blu-oat thread mask to fastener. AVAILABLE PEM VARIMOUNT FASTENING SYSTEM The PEM VariMount fastening system (see PEM Bulletin VM) utilizes a self-clinching stud paired with a round steel or stainless steel base plate to offer a clean and ready-made assembly for mounting into any rigid material or panel, including composites, plastics, and metals. Multiple radial holes in the base plate and a generous footprint provide effective mounting of the assembly. Mounting can be performed either on the front or through the back of a panel. F-4

5 F /FS /FA FLUS-EAD STUDS Flush-head for sheet thickness of.040 / 1 mm and greater. F studs are recommended for use in steel or aluminum sheets RB (Rockwell B scale) 80 / B (ardness Brinell) 150 or less. FS studs are recommended for use in steel or aluminum sheets RB (Rockwell B scale) 70 / B (ardness Brinell) 125 or less. FA studs are recommended for use in aluminum sheets RB (Rockwell B scale) 50 / B (ardness Brinell) 82 or less. L PEM Dimple Registered Trademark PART NUMBER DESIGNATION F ZI F S F A Material Length Finish S unthreaded length linching profile may vary. All dimensions are in inches. METRI Length L ±.015 ole Max. Fastener Material (Length in 16ths of an inch) Sheet Size in ole Dist. S Thick- Sheet in ole Size ±.015 Max. Steel Stainless Alu- ness Attach (2) Steel minum (1) Parts to Edge (#2-56) F FS (#4-40) F FS FA (#6-32) F FS FA (#8-32) F FS FA (#10-24) F FS FA (#10-32) F FS FA (1/4-20) F FS FA (5/16-18) F FS All dimensions are in millimeters. Max. ole Fastener Material Sheet ole Dist. Length L ±0.4 Size in S Size x Thick- in ole (Length in millimeters) Sheet Pitch Steel Stainless Alu- ± 0.4 Max. ness Attach. Steel minum (2) (1) Parts to Edge M2.5 x 0.45 F FS FA M M3 x 0.5 F FS FA M M3.5 x 0.6 F FS FA M M4 x 0.7 F FS FA M M5 x 0.8 F FS FA M M6 x 1 F FS FA M M8 x 1.25 F FS M (1) See page 18 for installation tool requirements. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. F-5

6 F4 /FP FLUS-EAD STUDS FOR STAINLESS STEEL SEETS Recommended for use in stainless steel sheets RB (Rockwell B Scale) 92 / B (ardness Brinell) 195 or less. FP studs offer optimum corrosion resistance and are ideal for medical, foodservice, and marine applications. L PEM Dimple Registered Trademark PART NUMBER DESIGNATION F F P Material Length S unthreaded length linching profile may vary. All dimensions are in inches. METRI Length L ±.015 ole Max. (Length code in 16ths of an inch) Fastener Material Sheet Size in ole S Dist. Thick- Sheet in Size ±.015 Max. ole/l ness Attach. Stainless Steel (1) (3) to Edge (2) Parts (#4-40) F4 FP (#6-32) F4 FP (#8-32) F4 FP (#10-32) F4 FP (1/4-20) F All dimensions are in millimeters. Max. ole Length L ±0.4 Sheet ole Size in S Dist. Size x Fastener Material (Length in millimeters) Thick- in Sheet ±0.4 Max. ole/l Pitch ness Attach. Stainless Steel (1) (3) to Edge (2) parts M3 x 0.5 F4 FP M M4 x 0.7 F4 FP M M5 x 0.8 F4 FP M M6 x 1 F4 M (1) See material and finish specifications chart on page 17 for details. (2) Performance may be reduced for studs installed into thicker sheets. (3) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. A NOTE ABOUT 400 SERIES FASTENERS FOR STAINLESS STEEL PANELS In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed. In the case of stainless steel panels, fasteners made from 300 Series Stainless Steel do not meet this hardness criteria. It is for this reason that 400 series fasteners are offered (s F4 and TP4). owever, while these 400 Series fasteners install and perform well in 300 Series stainless sheets they should not be used if the end product: Will be exposed to any appreciable corrosive presence. Requires non-magnetic fasteners. Will be exposed to any temperatures above 300 F (149 ) If any of the these are issues, please contact techsupport@pemnet.com for other options such as the FP stud, made from precipitation hardened grade stainless steel which is not subject to these issues. F-6

7 FL /FLS FLUS, LOW-DISPLAEMENT EAD STUDS Installs closer to the edge of a sheet than PEM F/FS studs without causing that edge to bulge. Flush-head for sheet thickness.040 / 1 mm and greater. FL studs are recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 80 / B (ardness Brinell) 150 or less. FLS studs are recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 70 / B (ardness Brinell) 125 or less. L PEM Dimple Registered Trademark PART NUMBER DESIGNATION FL ZI FL S Material Length Finish All dimensions are in inches. METRI Size (#2-56) (#4-40) (#6-32) (#8-32) (#10-32) All dimensions are in millimeters. S unthreaded length linching profile may vary. Length L ±.015 ole Max. Fastener Material Sheet Size in ole Dist. (Length in 16ths of an inch) S Thick- Sheet in ole ±.015 Max. Steel Stainless ness Attach (2) Steel (1) Parts to Edge FL FLS FL FLS FL FLS FL FLS FL FLS Max. ole Fastener Material Sheet ole Length L ±0.4 Size in Size x Thick- in Sheet Pitch Steel Stainless (Length in millimeters) ness Attach Steel (1) Parts S ±0.4 Max. (2) M2.5 x 0.45 FL FLS M M3 x 0.5 FL FLS M M3.5 x 0.6 FL FLS M M4 x 0.7 FL FLS M M5 x 0.8 FL FLS M Dist. ole to Edge (1) See page 19 for installation tool requirements. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. Depending on thread size, FL studs can be installed almost 50% closer to the edge of a sheet than PEM F/FS studs. F-7

8 TF /TFS NON-FLUS STUDS Non-flush for sheets as thin as.020 / 0.51 mm. TF studs are recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 80 / B (ardness Brinell) 150 or less. TFS studs are recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 70 / B (ardness Brinell) 125 or less. T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION TF ZI TF S Dimple in head identifies TF/ TFS studs S unthreaded length linching profile may vary. Material Length Finish All dimensions are in inches. METRI Length L ±.015 ole Max. Fastener Material (Length in 16ths of an inch) Sheet Size in ole Dist. S T Thick- Sheet in ole Size Stainless ±.015 Max. Max. Steel ness Attach. Steel (2) (1) Parts to Edge (#2-56) TF TFS (#4-40) TF TFS (#6-32) TF TFS (#8-32) TF TFS (#10-24) TF TFS (#10-32) TF TFS All dimensions are in millimeters. Max. ole Fastener Material Sheet ole Dist. Size in S T Size x Stain- Length L ±0.4 Thick- in ole Sheet ±0.4 Max. Max. Pitch Steel less (Length in millimeters) ness Attach. Steel (2) (1) Parts to Edge M3 x 0.5 TF TFS M M4 x 0.7 TF TFS M M5 x 0.8 TF TFS M (1) See page 20 for installation tool requirements. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. F-8

9 F /FS /FB EAVY-DUTY STUDS F studs are for high-strength applications in sheets as thin as.050 / 1.3 mm. FS studs offer high corrosion resistance. FB studs are for superior electrical/mechanical attachment in copper. F studs are recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 85 / B (ardness Brinell) 165 or less. FS studs are recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 70 / B (ardness Brinell) 125 or less. FB studs are recommended for use in copper sheets RB (Rockwell B Scale) 55 / B (ardness Brinell) 83 or less. T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION F ZI F S F B X Material Length Finish S linching profile may vary. unthreaded length All dimensions are in inches. METRI Length L ±.015 ole Max. Fastener Material (Length in 16ths of an inch) Size in ole Dist. Sheet S T Sheet in ole Size Thick- ±.01 Max. Max. Steel Stainless Phosphor Attach. ness (2) Steel Bronze (1) Parts to Edge (#10-32) F FS FB (1/4-20) F FS FB (5/16-18) F FS FB (3/8-16) F FS FB Tensile strength: F ksi / FS - 75 ksi / FB - 60 ksi. All dimensions are in millimeters. Max. ole ole Dist. Fastener Material Sheet Size in S T Size x Length code L ±0.4 in ole Thick- Sheet ±0.25 Max. Max. Pitch Steel Stainless Phosphor (Length in millimeters) Attach. ness (2) Steel Bronze(1) Parts to Edge M5 x 0.8 F FS FB M M6 x 1 F FS FB M M8 x 1.25 F FS FB M M10 x 1.5 F FS FB M Tensile strength: F MPa / FS MPa / FB MPa. (1) The electrical resistance (tested at 10 amps D) between phosphor bronze studs and copper busbars is below 104µ ohms and 62µ ohms for the #10-32 / M5 and 3/8-16 / M10 thread sizes respectively, after repeated thermal and mechanical cycling. For complete electrical resistance test data for type FB studs installed in copper, see bulletin entitled Electrical Resistance of FB Studs Installed in opper on our website. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. F-9

10 FE /TFE EAVY DUTY STUDS FOR TIN SEETS Enlarged head diameter reduces stress on panel. Thicker head allows for larger hole in attached panels. linch design provides high-strength in sheets as thin as.031 / 0.8 mm. Recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 85 / B (ardness Brinell) 165 or less. T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION FE ZI TFE ZI Length Finish S unthreaded length linching profile may vary. All dimensions are in inches. Length L ±.015 ole Size Max. (Length in 16ths of an inch) Sheet In Sheet ole In S T Dist. Fastener Material Size Thickness Attached ±.01 Max. Max. ole/l Steel (1) Parts (2) To Edge FE (#10-32) FE (1/4-20) TFE FE (5/16-18) TFE Tensile strength: 120 ksi All dimensions are in millimeters. ole Max. Length L ±0.4 Size x Sheet Size ole In S T Dist. Fastener Material Pitch (Length in millimeters) Thickness In Sheet Attached ±0.25 Max. Max. ole/l Steel (1) Parts (2) To Edge METRI M5 x 0.8 FE M M6 x 1 FE M TFE M8 x 1.25 FE M TFE Tensile strength: 900 MPa (1) See page 21 for installation tool requirements. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. F-10

FG8 /F109 EAVY DUTY, IG TENSILE STRENGT STUDS FG8 and F109 studs are for heavy-duty applications in sheets as thin as.040 / 1 mm. Grade 8 and property class 10.

11 FG8 /F109 EAVY DUTY, IG TENSILE STRENGT STUDS FG8 and F109 studs are for heavy-duty applications in sheets as thin as.040 / 1 mm. Grade 8 and property class 10.9 studs meeting 150 ksi/1040 MPa minimum. Recommended for use in steel or SLA steel sheets RB (Rockwell B Scale) 89 / B (ardness Brinell) 180 or less. Large head diameter spreads compressive stress on panel. T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION F G ZI F 109 M6 20 ZI Strength Length Finish S unthreaded length linching profile may vary. All dimensions are in inches. Length L ±.015 (1) ole Size Max. ole S Dist. Size (Length in 16ths of an inch) Sheet in Sheet in Attached Max. T ole /L Steel Thickness Parts ±.01 (2) Max. To Edge (#10-32) FG (1/4-20) FG (5/16-18) FG Tensile strength: 150 ksi All dimensions are in millimeters. METRI ole Size Max. ole S Dist. Size x Length L ±0.4 (1) Sheet in Sheet in Attached Max. T ole /L Pitch Steel (Length in millimeters) Thickness Parts ±0.25 (2) Max. To Edge M5 x 0.8 F109 M M6 x 1 F109 M M8 x 1.25 F109 M (1) Other lengths available up to a maximum of 1.5 (unified) and 40 mm (metric) on special order. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. Tensile strength: 1040 MPa To be sure that you are getting genuine PEM products, look for the PEM stamp. Studs within the size range of the SAE and ISO specs are also identified with the Grade 8 and 10.9 head markings respectively. FG8 Marking* * size #10-32 does not have SAE head marking since it is technically not within the size range of the specification. F-11

12 FL ARD PANEL STUDS Installs into thinner, harder, high strength steel materials Recommended for use in s500 SLA sheets up to 700MPa (hardness up to 96 RB) T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION FL ZI Length Finish S unthreaded length All dimensions are in inches. Length L ±.015 Fastener (Length in 16ths of an inch) ole Size Max. S T Material Sheet In Sheet ole In Dist. Size Thickness Attached ±.01 Max. Max. ole/l ardened Alloy Steel (1) Parts (2) To Edge (#10-32) (1/4-20) (5/16-18) FL FL FL Tensile strength: 120 ksi All dimensions are in millimeters. METRI Fastener Length L ±.0.4 ole Size Max. S T Size x Material Sheet (Length in millimeters) In Sheet ole In Dist. ±0.25 Max. Max. Pitch Thickness ardened Attached ole/l Alloy Steel (1) (2) Parts To Edge M5 x 0.8 FL M M6 x 1 FL M M8 x 1.25 FL M Tensile strength: 900 MPa (1) See page 21 for installation tool requirements. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. (3) See PEM Technical Support section of our web site ( for related plating standards and specifications. (4) X suffix studs may have pitch diameters and major diameters below 2A Basic, per ANSI B1.1, Section 7, and B1.13M, Section 8 to allow for minimum of / mm of plating. F-12

13 SGP SWAGING OLLAR STUDS Installs into sheets as thin as.024 / 0.6 mm. an be used to attach dissimilar materials. an accommodate multiple panels as long as the total thickness does not exceed the maximum sheet thickness.(1) an be installed into most materials, including stainless steel and rigid non-metallic panels. Allows for close centerline-to-edge distance. T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION SGP Length S unthreaded length linching profile may vary. All dimensions are in inches. Length L ±.015 ole ole Fastener (Length in 16ths of an inch) Size in Dia. of Dist. S T Material Sheet Sheet Attached ole Size ±.010 Max. ±.004 Stainless Thickness Panel Steel (2) (3) to Edge (#2-56) SGP (#4-40) SGP (#6-32) SGP (#8-32) SGP (#10-32) SGP (1/4-20) SGP All dimensions are in millimeters. ole Fastener ole Dia. of Dist. S T Material Length L ±0.4 Sheet Size in Attached ole Size x ±0.25 Max. ±0.1 Stainless (Length in millimeters) Thickness Sheet Panel Pitch Steel (2) (3) to Edge M2.5 x 0.45 SGP M M3 x 0.5 SGP M M4 x 0.7 SGP M M5 x 0.8 SGP M M6 x 1 SGP M METRI (1) When using the fastener to attach more than one sheet or panel, the stud may seem slightly loose after installation. This is a normal condition in some applications and will not effect the stud s performance. (2) See page 23 for installation tooling requirements. ontact Technical Support (techsupport@pemnet.com) for other thicknesses. (3) s are gaugeable to within 2 pitches on the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. F-13

oarse thread design of the thread reduces assembly time and

Self-clinching stud mounts flush in metal sheets as thin as 1mm.

length All dimensions are in millimeters. Size Length L ±0.

Thickness +0.08 ±0.4 Max. 5 mm x 1.6 F X5 10 15 20 25 1 5.2 6.

2 4 (1) See page 23 for installation tool requirements.

14 FX FLUS-EAD STUDS WIT X-PRESS TREAD PROFILE FOR USE WIT PUS ON PLASTI MATING FASTENERS Offers fast, reliable attachment. oarse thread design of the thread reduces assembly time and provides high retention force. Allows for lighter assembly. Self-clinching stud mounts flush in metal sheets as thin as 1mm. design accommodates paints and coatings without compromising performance. Self-clinching technology is cleaner and has a more attractive finished appearance than welding. an be installed during the stamping process with PEMSERTER in-die technology. L 65 Nom. PART NUMBER DESIGNATION F X5 10 ZI Length Finish S unthreaded length All dimensions are in millimeters. Size Length L ±0.4 Sheet ole Size in Sheet S x Pitch (Length in millimeters) Thickness ±0.4 Max. 5 mm x 1.6 F X mm x 1.6 F X (1) See page 23 for installation tool requirements. Examples of plastic nuts and wire tie products that can be used with PEM X-Press studs. ontact Tech Support for more information. Press-on (kwik) nut can be used to hold down soft materials such as foam, cloth or insulation. Standard head mounts flush in sheet. Domed head available on special order. F-14

15 F /FS /FA FLUS-EAD PINS Flush-head for sheet thickness of.040 / 1 mm and greater. F pins are recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 80 / B (ardness Brinell) 150 or less. FS pins are recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 70 / B (ardness Brinell) 125 or less. FA pins are recommended for use in aluminum sheets RB (Rockwell B Scale) 50 / B (ardness Brinell) 82 or less. These PEM pins are only available on special order. See TPS, TP4, and TPXS pins on page 16 for standard diameter pins. L P PEM Dimple Registered Trademark PART NUMBER DESIGNATION F ZI F S F A All dimensions are in inches. S linching profile may vary. Length L ±.015 ole Nominal Fastener Material Pin (Length in 16ths of an inch) Size in Dist. Pin Dia. Sheet S Sheet ole Diameter Steel Stainless Alu- Thick- ±.015 Max P±.002 Steel minum ness (1) to Edge.073 F FS FA F FS FA F FS FA F FS FA F FS FA F FS FA Material Pin Diameter Length Finish METRI.120 F FS FA F FS FA F FS FA F FS FA F FS FA F FS FA F FS FA F FS FA F FS FA F FS FA F FS FA All dimensions are in millimeters. Nominal Fastener Material Pin ole Dist. Pin Dia. Length L ±0.4 Sheet Size in S ole Diameter Steel Stainless Alu- (Length in millimeters) Thick- Sheet ± 0.4 Max. P±0.05 Steel minum ness (1) to Edge 3 F FS FA 3MM F FS FA 4MM F FS FA 5MM (1) Pin diameter may exceed max. in this region. F-15

16 TPS /TP4 FLUS-EAD PILOT PINS Flush-head for sheet thickness of.040 / 1 mm and greater. Satisfies a wide range of positioning, pivot, and alignment applications. hamfered end makes mating hole location easy. TPS pins are recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 70 / B (ardness Brinell) 125 or less. TP4 pins are recommended for use in stainless steel sheets RB (Rockwell B Scale) 92 / B (ardness Brinell) 195 or less. L 64 ±5 PEM Dimple Registered Trademark PART NUMBER DESIGNATION TP S TP D P Material Pin Diameter Length linching profile may vary. S All dimensions are in inches. METRI Length L ±.015 Pin Pin ole Size S Fastener Material (Length in 16ths of an inch) D Distance Diameter Diameter Sheet in Sheet Max. 300 Series 400 Series ±.006 ±.015 ole/l P ±.002 Stainless Steel Stainless Steel Thickness (1) to Edge.125 TPS TP TPS TP TPS TP All dimensions are in millimeters. Pin Pin ole Size S Fastener Material Length L ± 0.4 D Distance Diameter Diameter Sheet in Sheet Max. 300 Series 400 Series (Length in millimeters) ±0.15 ±0.4 ole/l P ±0.05 Thickness (1) Stainless Steel Stainless Steel to Edge 3 TPS TP4 3MM TPS TP4 4MM TPS TP4 5MM TPS TP4 6MM (1) Pin diameter may exceed max. in this region. If your application requires corrosion resistant fasteners, non-magnetic fasteners, or will be exposed to temperatures above 300 F (149 ), see note at bottom of page 6 about 400 series fasteners for stainless steel panels. TPXS SELF-LINING PILOT PINS Meets the ATA PIMG 3.0 specification. 15 tapered point makes engaging the mating hole easy mm Max. (1) PEM Part Number: TPXS-3MM ±5 1 mm ±0.15 Sheet Thickness: 1 mm ole Size In Sheet: 3.5 mm Dist. ole /L To Edge: 6.4 mm 16 mm ±0.25 (1) Pin diameter may exceed max. in this region. 3 mm ±0.05 linching profile may vary. 5.2 mm ±0.4 F-16

17 MATERIAL AND FINIS SPEIFIATIONS s (1) Fastener Materials Standard Finishes Optional Finishes (2) External, ardened Age Zinc plated Passivated ASME B1.1, ardened Medium DA 510 ardened 300 Series 400 Series No 5µm, and/or Zinc plated No Rust 2A / ASME arbon arbon Aluminum Phosphor A286 Stainless Stainless Stainless Finish olorless Tested Per 5µm, Yellow Finish Preventative B1.13M, 6g Steel Alloy Steel (plain finish) Bronze Steel Steel Steel (4) (5) ASTM A380 (5) (4) Oil F FS FA (3) F4 FP FL FLS TF TFS FE TFE F FB FS FG8 F109 FL (6) SGP FX TPS TP4 TPXS Part Number s for Finishes X ZI None Z X X RB 50 / RB 55 / RB 70 / RB 80 / RB 85 / RB 89 / RB 92 / RB 96 / B 82 B 83 B 125 B 150 B 165 B 180 B 195 B 216 Any Sheet or Less or Less or Less or Less or Less or Less or Less or Less ardness F FS FA F4 FP FL FLS TF TFS FE TFE F FB FS FG8 F109 FL SGP FX TPS TP4 TPXS For use in Sheet ardness (7) (1) For plated studs, lass 2A/6g, the maximum major and pitch diameter, after plating, may equal basic sizes and be gauged to lass 3A/4h. Per ASME B1.1, Section 7, Paragraph 7.2 and ASME B1.13M, Section 8, paragraph 8.2. (2) Special order with additional charge. (3) Part numbers for aluminum studs have no finish suffix. (4) X suffix studs may have pitch diameters and major diameters below 2A/6g minimum size, per ANSI B1.1, Section 7, and B1.13M, Section 8 to allow for minimum of / mm of plating. (5) See PEM Technical Support section of our web site for related plating standards and specifications. (6) With rust preventative oil. (7) RB - ardness Rockwell B Scale. B - ardness Brinell. F-17

18 INSTALLATION - F /FS /FA TREADED STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. In most cases, when using sheets.060 / 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud (see illustrations below for details). For sheets less than.060 / 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than.060 / 1.51 mm with #2 thru #10 / M3 thru M5 thread sizes and less than.093 / 2.36 mm for 1/4 / M6 threads. Tooling for sheet thicknesses.060 / 1.51 mm and greater with #2 thru #10 / M3 thru M5 thread sizes and.093 / 2.36 mm and greater for 1/4 and 5/16 / M6 and M8 threads. SEET SEET A 45 Nom. See page 5 for L. L / 3.18 mm L / 3.18 mm PEMSERTER Installation Tooling Anvil Dimensions (in.) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A >.060 <_.059 Number / For Sheets For Sheets >.093 <_ METRI Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > 1.51 mm <_ 1.5 mm Number M M M M M For Sheets For Sheets > 2.36 mm <_ 2.36 mm M M F-18

INSTALLATION - F4 /FP STUDS FOR STAINLESS STEEL SEETS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2.

For F4/FP studs, a special anvil with a raised ring is required to create a proper installation.

19 INSTALLATION - F4 /FP STUDS FOR STAINLESS STEEL SEETS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. For F4/FP studs, a special anvil with a raised ring is required to create a proper installation. The raised ring acts as a second displacer of the stainless sheet material, thereby ensuring that the annular groove is filled. Please see page 6 for recommended sheet thickness range. The special anvils are available from PEM stock or can be machined from suitable tool steel. A hardness of R 55 / B 547 minimum is required to provide long anvil life. We recommend measuring the P dimension every 5000 installations to ensure that the anvil remains within specification. PEMSERTER Installation Tooling METRI Anvil Dimensions (in.) Anvil Part Punch Part A B P R 1 R 2 Number Number ±.002 ±.002 ±.001 Max. Max Anvil Dimensions (mm) Anvil Part Punch Part A B P R 1 R 2 Number Number ±0.05 ±0.05 ±.025 Max. Max. M M M M Nom. R 1 R 2 See page 6 for L. L / 3.18 mm 95 Nom.R 1 R 2 Recommended Installation Anvil B A SEET 45 Nom. P INSTALLATION - FL /FLS STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. For sheets.060 / 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than.060 / 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than.060 / 1.51 mm. Tooling for sheet thicknesses.060 / 1.51 mm and greater. SEET L / 3.18 mm See page 7 for L. PEMSERTER Installation Tooling A 45 Nom. Anvil Dimensions (in.) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A >.060 <_.059 Number METRI SEET L / 3.18 mm See page 7 for L. Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch A For Sheets For Sheets Part ± > 1.51 mm <_ 1.5 mm Number M M M M M F-19

20 INSTALLATION - TF /TFS NON-FLUS STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force until the punch contacts the sheet. When installed, the stud head is not flush but will protrude approximately.025 / 0.64 mm. For sheets.030 / 0.76 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than.030 / 0.76 mm down to.020 / 0.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. The standard punch design below provides clearance for the stud head and reduces chances of over squeezing the head of the stud into the sheet metal. Tooling for sheet thicknesses less than.030 / 0.76 mm down to.020 / 0.51 mm. Tooling for sheet thicknesses.030 / 0.76 mm and greater..020 / 0.51 mm.021 / 0.53 mm SEET / +0.4 mm / +0.6 mm A 45 Nom. SEET / +0.4 mm / +0.6 mm.020 / 0.51 mm.021 / 0.53 mm PEMSERTER Installation Tooling L / 3.18 mm Anvil Dimensions (in.) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > Number See page 8 for L. METRI L / 3.18 mm Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > 0.76 mm mm Number M M M M M INSTALLATION - F /FB /FS STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud into the sheet. The standard punch design provides clearance for the stud head and reduces chances of over squeezing / +0.4 mm / +0.6 mm (032) (0420) (0518) (0616) 0.94 mm mm (M5) 1.14 mm mm (M6) 1.62 mm mm (M8) 2.1 mm mm (M10) PEMSERTER Installation Tooling Anvil Dimensions (in.) Anvil Part Punch Part Number Number SEET Anvil Dimensions (mm) Anvil Part Punch Part Number Number L / 3.18 mm See page 9 for L. METRI M M M M F-20

21 INSTALLATION - FE /TFE /FL STUDS FE /FL STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud into the sheet. Tooling for sheet thicknesses less than.060 / 1.51 mm with #10 / M5 and 1/4 / M6 thread sizes and less than.075 / 1.9 mm with 5/16 / M8 threads. Tooling for sheet thicknesses.060 / 1.51 mm and greater with #10 / M5 and 1/4 / M6 thread sizes and.075 / 1.9 mm and greater with 5/16 / M8 threads / +0.4 mm / +0.6 mm (032) (0420) (0518) 1.17 mm mm (M5) 1.39 mm mm (M6) 2 mm mm (M8) / +0.4 mm / +0.6 mm (032) (0420) (0518) 1.17 mm mm (M5) 1.39 mm mm (M6) 2 mm mm (M8) SEET A 45 Nom. SEET L / 3.18 mm PEMSERTER Installation Tooling FE see page 10 for L. FL see page 12 for L. Anvil Dimensions (in.) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > Number For Sheets For Sheets > METRI L / 3.18 mm Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > 1.51 mm 1 mm mm Number M M For Sheets For Sheets > 1.9 mm mm M TFE STUDS Tooling for sheet thicknesses less than.052 / 1.31 mm with 1/4 / M6 thread sizes, and less than.067 / 1.71 mm with 5/16 / M8 thread sizes. Tooling for sheet thicknesses.052 / 1.31 mm and greater with 1/4 / M6 and.067 / 1.71 mm thread sizes and greater with 5/16 / M8 threads / +0.4 mm / +0.6 mm (0420) (0518) 1.57 mm mm (M6) 2.41 mm mm (M8) / +0.4 mm / +0.6 mm.020 / 0.51 mm.021 / 0.53 mm SEET A 45 Nom. SEET L / 3.18 mm See page 10 for L. L / 3.18 mm PEMSERTER Installation Tooling Anvil Dimensions (in.) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > Number For Sheets For Sheets > METRI Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > 1.3 mm mm Number M For Sheets For Sheets > 1.7 mm mm M F-21

With punch and anvil surfaces parallel, apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud into the sheet. Note that for sheets.060 / 1.

22 INSTALLATION - FG8 /F109 STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud into the sheet. Note that for sheets.060 / 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than.060 / 1.51 mm to less than.075 / 1.9 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than.060 / 1.51 mm with #10 / M5 and 1/4 / M6 thread sizes and less than.075 / 1.9 mm with 5/16 / M8 threads. Tooling for sheet thicknesses.060 / 1.51 mm and greater with #10 / M5 and 1/4 / M6 thread sizes and.075 / 1.9 mm and greater with 5/16 / M8 threads / +0.4 mm / +0.6 mm (032) (0420) (0518) 1.93 mm mm (M5) 2.16 mm mm (M6) 3.12 mm mm (M8) / +0.4 mm / +0.6 mm (032) (0420) (0518) 1.93 mm mm (M5) 2.16 mm mm (M6) 3.12 mm mm (M8) SEET SEET A 45 Nom. L / 3.18 mm See page 11 for L. L / 3.18 mm PEMSERTER Installation Tooling Anvil Dimensions (in.) Anvil Part Number Anvil Part Number Punch Part (Standard Sheet) (Thin Sheet) Number A METRI Anvil Dimensions (mm) Anvil Part Number Anvil Part Number Punch Part (Standard Sheet) (Thin Sheet) Number A M M M F-22

INSTALLATION - SGP SWAGING OLLAR STUDS 1. 1. Prepare properly sized mounting hole in sheet. 2. Insert fastener through mounting hole (punch side) as shown in drawing. 3.

23 INSTALLATION - SGP SWAGING OLLAR STUDS Prepare properly sized mounting hole in sheet. 2. Insert fastener through mounting hole (punch side) as shown in drawing. 3. With installation punch and anvil surfaces parallel, apply squeezing force until the punch pushes over the protruding knurls of the stud. BEFORE AFTER SEET(S) PEMSERTER Installation Tooling Punch Dimensions (in.) Punch Anvil Dimensions (in.) Anvil A B Part P Part Number Number A B 150 P METRI Punch Dimensions (mm) Punch Anvil Dimensions (mm) Anvil A B Part P Part Number Number M M M M M Punch pushes over protruding knurls NOTE: For panel design information, go to INSTALLATION - FX STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. In most cases, when using sheets 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud (see illustrations below for details). For sheets less than 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than 1.51 mm with 5 mm thread size and less than 2.4 mm for 6 mm thread size. Tooling for sheet thicknesses 1.51 mm and greater with 5 mm thread size and 2.4 mm and greater for 6 mm thread size. SEET SEET PEMSERTER Installation Tooling L mm A 45 Nom. L mm Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A < 1.51 > 1.51 Number X < 2.4 > 2.4 X See page 14 for L. F-23

24 INSTALLATION - F /FS /FA PINS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert pin through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the pin flush in the sheet. In most cases, when using sheets.060 / 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the pin (see illustrations below for details). For sheets less than.060 / 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the pin. Tooling for sheet thicknesses less than.060 / 1.52 mm with 073 thru 173 / 3 mm thru 5 mm pin diameter codes and for sheet thicknesses less than.093 / 2.36 mm with 207 thru 223 pin diameter codes. Tooling for sheet thicknesses greater than.060 / 1.52 mm with 073 thru 173 / 3 mm thru 5 mm pin diameter codes and for sheet thicknesses greater than.093 / 2.36 mm with 207 thru 281 pin diameter codes. SEET SEET A B 45 Nom. B L / 3.18 mm 3/32 / 2.38 mm See page 15 for L. L / 3.18 mm 3/32 / 2.38 mm PEMSERTER Installation Tooling Pin Dia. Anvil Dimensions (in.) A B ±.002 ± METRI Pin Dia. Anvil Dimensions (mm) A +0.1 B ±0.05 ±0.05 3MM MM MM F-24

25 INSTALLATION - TPS /TP4 /TPXS PILOT PINS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert pin through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the pin flush in the sheet. PEMSERTER Installation Tooling Pin Dia. Test Sheet Anvil Dimensions (in.) Anvil Part Punch Part Thickness (in.) A ±.002 ±.002 Number Number Over.060 (1) Over.065 (1) Over.075 (1) (1) hamfered anvil not required. 60 Nom. A METRI Pin Dia. Test Sheet Anvil Dimensions (mm) Anvil Part Punch Part Thickness (mm) A ±0.05 ±0.05 Number Number 3MM 4MM 5MM 6MM Over 1.7 (1) Over 1.7 (1) Over 1.8 (1) Over 1.9 (1) L / 3.18 mm L / 3.18 mm SEET See page 16 for L. Recommended tooling when a chamfered anvil is required. Recommended tooling when a chamfered anvil is not required. INSTALLATION NOTES For best results we recommend using a PEMSERTER press for installation of PEM self-clinching fasteners. Please check our website for more information. Visit the Animation Library on our website to view the installation process for select products. F-25

26 Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance. Performance testing this product in your application is recommended. We will be happy to provide technical assistance and/or samples for this purpose. PERFORMANE DATA - F /FS FLUS-EAD STUDS Rec. Nut Tightening Test Sheet Sheet Installation Pushout Torque-out Pull Thru Torque (in. lbs.) (1) Thickness & Material ardness RB (lbs.) (lbs.) (in. lbs.) (lbs.) 4.4 F.062 Aluminum FS.062 Aluminum F.060 Steel FS.060 Steel F.064 Aluminum FS.064 Aluminum F.060 Steel FS.060 Steel F.064 Aluminum FS.064 Aluminum F.060 Steel FS.060 Steel F.064 Aluminum FS.064 Aluminum F.060 Steel FS.060 Steel F.064 Aluminum / FS.064 Aluminum F.060 Steel FS.060 Steel F.093 Aluminum FS.093 Aluminum F.088 Steel FS.088 Steel F.093 Aluminum FS.093 Aluminum F.093 Steel FS.093 Steel METRI Rec. Nut Tightening Test Sheet Sheet Installation Pushout Torque-out Pull Thru Torque (Nm) (1) Thickness & Material ardness RB (kn) (N) (Nm) (N) 0.78 F 1.6 mm Aluminum M FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum M FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum M FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum M4 1.8 FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum M5 2.5 FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 2.4 mm Aluminum M6 5.7 FS 2.4 mm Aluminum F 2.2 mm Steel FS 2.2 mm Steel F 2.4 mm Aluminum M8 8 FS 2.4 mm Aluminum F 2.4 mm Steel FS 2.4 mm Steel (1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value or nut factor equal to In some applications tightening torque may needed to be adjusted based on the actual K value. F-26

27 PERFORMANE DATA - FA FLUS-EAD STUDS METRI Rec. Nut Tightening Test Sheet Sheet Installation Pushout Torque-out Pull Thru Torque (in. lbs.) (1) Thickness & Material ardness R15T (lbs.) (lbs.) (in. lbs.) (lbs.) FA Aluminum FA Aluminum FA Aluminum FA Aluminum FA Aluminum Rec. Nut Tightening Test Sheet Sheet Installation Pushout Torque-out Pull Thru Torque (Nm) (1) Thickness & Material ardness R15T (kn) (N) (Nm) (N) M FA 1.55 mm Aluminum M FA 1.55 mm Aluminum M5 1.5 FA 1.55 mm Aluminum M6 3.2 FA 1.6 mm Aluminum PERFORMANE DATA - F4 STUDS(2) METRI METRI Rec. Nut Test Sheet Sheet Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Torque (in. lbs.) (1) Material (3) RB (lbs.) (lbs.) (in. lbs.) (lbs.) Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Rec. Nut Test Sheet Sheet Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Torque (Nm) (1) Material (3) RB (kn) (N) (Nm) (N) M mm Stainless Steel M mm Stainless Steel M mm Stainless Steel M mm Stainless Steel PERFORMANE DATA - FP STUDS(2) Rec. Nut Test Sheet Sheet Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Torque (in. lbs.) (1) Material (3) RB (lbs.) (lbs.) (in. lbs.) (lbs.) Stainless Steel Stainless Steel Stainless Steel Stainless Steel Rec. Nut Test Sheet Sheet Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Torque (Nm) (1) Material (3) RB (kn) (N) (Nm) (N) M mm Stainless Steel M mm Stainless Steel M mm Stainless Steel (1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value or nut factor equal to In some applications tightening torque may needed to be adjusted based on the actual K value. (2) Performance values shown are typical for fasteners properly installed using raised ring tooling in good condition. We recommend replacing installation tooling when the height of the P falls out of tolerance (see page 18). Reductions in performance may occur as the height of the protrusion wears. Variations in hole preparation, installation force, and sheet material type, thickness, and hardness will affect both performance and tooling life. (3) Performance may be reduced for studs installed into thicker sheets. F-27

28 PERFORMANE DATA - FL /FLS STUDS METRI Rec. Nut Test Sheet Sheet Pull Thru Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Test Bushing Torque (in. lbs.) (1) Material RB (lbs.) (lbs.) (in. lbs.) (lbs.) ole Size (in.) FL / FLS.047 Aluminum FL / FLS.045 Steel FL / FLS.047 Aluminum FL / FLS.045 Steel FL / FLS.047 Aluminum FL / FLS.045 Steel FL / FLS.047 Aluminum FL / FLS.045 Steel FL / FLS.047 Aluminum FL / FLS.045 Steel Rec. Nut Test Sheet Sheet Pull Thru Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Test Bushing Torque (Nm) (1) Material RB (kn) (N) (Nm) (N) ole Size (mm) M2.5 M3 M3.5 M4 M FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel PERFORMANE DATA - TF /TFS NON-FLUS STUDS METRI Max. Nut Test Sheet Sheet Tightening Thickness and ardness Installation Pushout Torque-out Torque (in. lbs.) Material RB (lbs.) (2) (lbs.) (in. lbs.) TF.020 Aluminum TFS.020 Aluminum TF.023 Steel TFS.023 Steel TF.020 Aluminum TFS.020 Aluminum TF.023 Steel TFS.023 Steel TF.020 Aluminum TFS.020 Aluminum TF.023 Steel TFS.023 Steel TF.020 Aluminum TFS.020 Aluminum TF.023 Steel TFS.023 Steel Max. Nut Test Sheet Sheet Tightening Thickness and ardness Installation Pushout Torque-out Torque (Nm) Material RB (kn) (2) (N) (Nm) TF 0.51 mm Aluminum M TFS 0.51 mm Aluminum TF 0.58 mm Steel TFS 0.58 mm Steel TF 0.51 mm Aluminum M4 1.7 TFS 0.51 mm Aluminum TF 0.58 mm Steel TFS 0.58 mm Steel TF 0.51 mm Aluminum M5 3.5 TFS 0.51 mm Aluminum TF 0.58 mm Steel TFS 0.58 mm Steel (1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value or nut factor equal to In some applications tightening torque may needed to be adjusted based on the actual K value. (2) Installation controlled by proper cavity depth in punch. F-28

29 PERFORMANE DATA - FE STUDS METRI Rec. Nut Tightening Test Sheet Thickness Sheet Installation Pushout Torque-out Tensile Pull Thru Test Bushing Torque and Material ardness (lbs.) (2) (lbs.) (in. lbs.) Strength (lbs.) ole Size (ft. lbs.) (1) (in.) RB (lbs.) (3) For Pull Thru Tests Rec. Nut Tightening Test Sheet Thickness Sheet Installation Pushout Torque-out Tensile Pull Thru Test Bushing Torque and Material ardness (kn) (2) (N) (Nm) Strength (kn) ole Size (Nm) (1) (mm) RB (kn) (3) For Pull Thru Tests M5 M6 M Aluminum old-rolled Steel Aluminum old-rolled Steel Aluminum old-rolled Steel mm Aluminum mm old-rolled Steel mm Aluminum mm old-rolled Steel mm Aluminum mm old-rolled Steel PERFORMANE DATA - TFE STUDS METRI Rec. Nut Test Sheet Thickness Sheet Tensile Test Bushing Tightening Torque and Material ardness Installation Pushout Torque-out Strength Pull Thru ole Size (ft. lbs.) (1) (in.) RB (lbs.) (2) (lbs.) (in. lbs.) (lbs.) (3) (lbs.) For Pull Thru Tests Rec. Nut Test Sheet Thickness Sheet Tensile Test Bushing Tightening Torque and Material ardness Installation Pushout Torque-out Strength Pull Thru ole Size (Nm) (1) (mm) RB (kn) (2) (N) (Nm) (kn) (3) (kn) For Pull Thru Tests M6 M Aluminum old-rolled Steel Aluminum old-rolled Steel mm Aluminum mm old-rolled Steel mm Aluminum mm old-rolled Steel (1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value or nut factor equal to In some applications tightening torque may needed to be adjusted based on the actual K value. (2) Installation controlled by proper cavity depth in punch. (3) ead size is adequate to ensure failure in threaded area. F-29

30 PERFORMANE DATA - F /FS /FB STUDS METRI Rec. Nut Tightening Torque (ft. lbs.) (1) Test Sheet Sheet Tensile Installation Pushout Torque-out Thickness and ardness Strength (lbs.) Material RB (2) (lbs.) (ft. lbs.) (lbs.) F Aluminum F Steel FS Aluminum FS Steel FB opper DA F Aluminum F Steel FS Aluminum FS Steel FB opper DA F Aluminum F Steel FS Aluminum FS Steel FB opper DA F Aluminum F Steel FS Aluminum FS Steel FB opper DA Rec. Nut Tightening Torque (Nm) (1) Test Sheet Sheet Tensile Installation Pushout Torque-out Thickness and ardness Strength (kn) Material RB (2) (N) (Nm) (kn) F mm Aluminum F mm Steel M5 FS mm Aluminum FS mm Steel FB mm opper DA F mm Aluminum F mm Steel M6 FS mm Aluminum FS mm Steel FB mm opper DA F mm Aluminum F mm Steel M8 FS mm Aluminum FS mm Steel FB mm opper DA F mm Aluminum F mm Steel M10 FS mm Aluminum FS mm Steel FB mm opper DA PERFORMANE DATA - FG8 /F109 IG TENSILE STRENGT STUDS Rec. Nut Tightening Tensile Sheet Sheet Torque Strength Test Sheet ardness Installation Pushout Torque-out Test Sheet ardness Installation Pushout Torque-out (ft. lbs.) (lbs.) (3) Material RB (lbs.) (2) (lbs.) (ft. lbs.) Material RB (lbs.) (2) (lbs.) (ft. lbs.) SLA Steel old-rolled Steel SLA Steel old-rolled Steel SLA Steel old-rolled Steel METRI Rec. Nut Tightening Tensile Sheet Sheet Torque Strength Test Sheet ardness Installation Pushout Torque-out Test Sheet ardness Installation Pushout Torque-out (Nm) (kn) (3) Material RB (kn) (2) (N) (Nm) Material RB (kn) (2) (N) (Nm) M mm SLA Steel mm old-rolled Steel M mm SLA Steel mm old-rolled Steel M mm SLA Steel mm old-rolled Steel (1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value or nut factor equal to In some applications tightening torque may needed to be adjusted based on the actual K value. (2) Installation controlled by proper cavity depth in punch. (3) ead size is adequate to ensure failure in threaded area. F-30

31 PERFORMANE DATA - FL STUDS Rec. Nut Test Sheet Thickness Sheet Tensile Test Bushing Installation Pushout Torque-out Pull Thru Tightening Torque and Material ardness (lbs.) (2) Strength ole Size For (lbs.) (in. lbs.) (lbs.) (ft. lbs.) (1) (in.) RB (lbs.) (3) Pull Thru Tests LA LA LA METRI Rec. Nut Test Sheet Thickness Sheet Tensile Test Bushing Installation Pushout Torque-out Pull Thru Tightening Torque and Material ardness (kn) (2) Strength ole Size For (N) (Nm) (kn) (Nm) (1) (mm) RB (kn) (3) Pull Thru Tests M mm 500LA M mm 500LA M mm 500LA PERFORMANE DATA - SGP SWAGING OLLAR STUDS Test Sheet Material Rec. Nut Tightening Single sheet of Series Stainless Steel Torque Installation Pushout Torque-out Pull-thru (in. lbs.) (1) (lbs.) (lbs.) (in. lbs.) (lbs.) METRI Test Sheet Material Rec. Nut Tightening Single sheet of 1 mm 300 Series Stainless Steel Torque Installation Pushout Torque-out Pull-thru (Nm) (1) (kn) (N) (Nm) (N) M M M M M PERFORMANE DATA - FX STUDS WIT X-PRESS TREAD PROFILE Test Sheet Material Installation Pushout Torque-out (4) kn N Nm X5 1.1 mm Steel RB 58 / B mm Aluminum RB 44 / B X6 1.6 mm Steel RB 58 / B mm Aluminum RB 44 / B (1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value or nut factor equal to In some applications tightening torque may needed to be adjusted based on the actual K value. (2) Installation controlled by proper cavity depth in punch. (3) ead size is adequate to ensure failure in threaded area when tested with industry standard tensile bushing diameter. (4) RB - ardness Rockwell B Scale. B - ardness Brinell. F-31

PERFORMANE DATA - TPS PILOT PINS METRI Pin Test Sheet Sheet Installation Pushout Dia. Material ardness RB (lbs.) (lbs.

Material ardness RB (kn) (kn) Aluminum 22 12 0.56 3MM Steel 65 22 0.98 Aluminum 19 22 0.89 4MM Steel 66 26.4 1.54 Aluminum 18 28.6 1.01 5MM Steel 60 35.2 1.76 6MM Aluminum 18 30.8 1.1 Steel 62 39.6 2.1 PERFORMANE DATA - TP4 PILOT PINS Pin Test Sheet Installation Pushout Dia.

Material (kn) (N) 3MM 300 Series Stainless Steel 35 1556 4MM 300 Series Stainless Steel 45 2335 5MM 300 Series Stainless Steel 54 2535 6MM 300 Series Stainless Steel 60 2891 PERFORMANE DATA - TPXS

32 PERFORMANE DATA - TPS PILOT PINS METRI Pin Test Sheet Sheet Installation Pushout Dia. Material ardness RB (lbs.) (lbs.) Aluminum Steel Aluminum Steel Aluminum Steel Pin Test Sheet Sheet Installation Pushout Dia. Material ardness RB (kn) (kn) Aluminum MM Steel Aluminum MM Steel Aluminum MM Steel MM Aluminum Steel PERFORMANE DATA - TP4 PILOT PINS Pin Test Sheet Installation Pushout Dia. Material (lbs.) (lbs.) Series Stainless Steel Series Stainless Steel Series Stainless Steel METRI Pin Test Sheet Installation Pushout Dia. Material (kn) (N) 3MM 300 Series Stainless Steel MM 300 Series Stainless Steel MM 300 Series Stainless Steel MM 300 Series Stainless Steel PERFORMANE DATA - TPXS PILOT PINS METRI Pin Test Sheet Sheet Installation Pushout Dia. Material ardness RB (kn) (kn) 3MM Aluminum Steel PEM Dimple (Registered Trademark) Fastener drawings and models are available at All PEM products meet our stringent quality standards. If you require additional industry or other specific quality certifications, special procedures and/or part numbers are required. Please contact your local sales office or representative for further information. Regulatory compliance information is available in Technical Support section of our website. Specifications subject to change without notice. See our website for the most current version of this bulletin. F-32 North America: Danboro, Pennsylvania USA info@pemnet.com Tel: (USA) Europe: Galway, Ireland europe@pemnet.com Tel: Asia/Pacific: Singapore singapore@pemnet.com Tel: Shanghai, hina china@pemnet.com Tel: Visit our PEMNET Resource enter at Technical support techsupport@pemnet.com