BAUSCH + STRÖBEL. Technical Specification SP100/200 SP3060. Filling machine for bottles Page 1 of 6
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1 BAUSCH + STRÖBEL Technical SP100/200 Filling machine for bottles Page 1 of 6
2 Contents 1. General Application 3 2. Machine design Basic construction Container infeed Dosing station for powder products Dosing system Electrical installation 4 3. Technical data Controls and monitors Machine data 5 4. Options 6 5. Abbreviations Page 2 of 6
3 1. General This specification refers to the standard design of the machine. 1.1 Application These machines are designed for semiautomatic operation or can be integrated into machines for fully automatic operation. 2. Machine design 2.1 Basic construction Base made of anodized aluminium AIMg3 Encasing made of stainless steel AISI 316L 2.2 Container infeed The containers are placed manually under the dosing position Container support plate, with manual height adjuster 2.3 Dosing station for powder products All parts coming into contact with the product are made of high-grade non-corrosive materials (high-alloy stainless steel AISI 316L, PTFE, silicone and glass) Auger made of high-alloy non-corrosive stainless steel AISI 316L Dosing container made of stainless steel AISI 316L with glass insert, agitator and level control. The level control actuates the feed scroll in the product supply hopper to ensure a constant product level in the dosing container. The agitator as well as the feed scroll are made of high-alloy non-corrosive stainless steel AISI 316L Product supply hopper with agitator and feed scroll Foot switch to trigger the dose 2.4 Dosing system Volumetric dosing With this dosing method the required amount of powder is metered into the bottle by defining the number of auger rotations. The number of rotations is programmed at the keyboard Page 3 of 6
4 2.5 Electrical installation Programmable logic control Jetter OVD basic operating panel (Operation Visualization Data collection and Evaluation) for user friendly central operation For a detailed description, please see the attached technical documentation Control cabinet Separate control cabinet made of stainless steel (material: AISI 316L), finely ground, surface finish Ra 1,6 µm (not applicable for weld seams). System of protection IP54 according to IEC Technical data 3.1 Controls and monitors Monitors with display at the operating terminal (extract) Emergency stop button pressed Encasing open Product supply hopper empty Fault - auger Input of size dependent machine and process data (extract) Agitator stop Speed auger Speed agitator Fill quantity volumetric (number of auger rotations) Speed feed scroll Page 4 of 6
5 3.2 Machine data SP Min. container diameter 2 (mm) Max. container diameter (mm) Min. container height (mm) Max. container height (mm) Max. container height (table version + IPC) (mm) Dosing range 0, , Set output (Qest.) according to DIN 8743 (pc./h) Weighing range (switchable) 2 Weighing range up to 100 g Accuracy: +/- 0,002 g, display value: 0,0005 g 25 Accuracy: +/- 0,005 g, display value: 0,001 g 50 Accuracy: +/- 0,010 g, display value: 0,002 g 100 Weighing range up to 200 g Accuracy: +/- 0,005 g, display value: 0,001 g 50 Accuracy: +/- 0,010 g, display value: 0,002 g 100 Accuracy: +/- 0,020 g, display value: 0,005 g 200 Weighing range up to 400 g Accuracy: +/- 0,010 g, display value: 0,002 g 100 Accuracy: +/- 0,020 g, display value: 0,005 g 200 Accuracy: +/- 0,050 g, display value: 0,010 g 400 Weighing range up to 1000 g Accuracy: +/- 0,020 g, display value: 0,005 g 250 Accuracy: +/- 0,050 g, display value: 0,010 g 500 Accuracy: +/- 0,100 g, display value: 0,020 g 1000 Weighing range up to 2000 g Accuracy: +/- 0,050 g, display value: 0,010 g 500 Accuracy: +/- 0,100 g, display value: 0,020 g 1000 Accuracy: +/- 0,200 g, display value: 0,050 g 2000 Working height (for sitting operating staff) (mm) ~ 900 ± 30 ~ 900 ± 30 Electrical supply 230 V, 50/60 c/s Connected load machine (kw) 1 2 Standard cable length (m) 5 5 Heat emission to the room (machine) (kw) ~ 0,15 ~ 0,3 Heat emission to the room (control cabinet) (kw) ~ 0,2 ~ 0,4 Noise level 1 db(a) ~ 65 ~ 74 Machine dimensions Length (mm) ~ 830 ~ 850 Width (mm) ~ 560 ~ 740 Height (mm) ~ 1100 ~ 1120 Net weight of machine (kg) ~ 160 ~ 200 Dimensions of control cabinet Length (mm) ~ 830 ~ 800 Width (mm) ~ 360 ~ 500 Height (mm) ~ 1310 ~ 2060 Net weight of control cabinet (kg) ~ 100 ~ average value of the machine series, measured according to DIN Part 1 and part 28 during production conditions 2 With the option IPC and if a corresponding weighing range is selected, restrictions of the size range might be possible! Subject to technical modifications Page 5 of 6
6 4. Options Volumetric dosing with check weighing. The dosing procedure comprises: tare weighing, filling, net weighing and display of the net weight at the operating terminal. The dosing process is controlled by scales (gravimetric dosing). Logging of the weighing results on a laser printer. Logging of the weighing results on a PC (statistics). Dust extraction Ionizer Product supply via linear vibrator. Powder cutter below dosing nozzle. Automatic start of dose Wire numbering Adaptation of the supply voltage with mains isolation transformer Qualification package 1 Qualification package 2 Qualification package 3 5. Abbreviations AISI DIN EN IEC IPC SP American Iron and Steel Institute Deutsches Institut für Normung ( German Institute for Standardization) Europäische Normung ( European Standardization) International Electrotechnical Commission In Process Control Powder dosing machine Subject to modifications Page 6 of 6
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