Profession Devotion Keep Improving. Try once, and you will never change!!! Modular. Company Information

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2 Modular Company Information Profession Devotion Keep Improving Made in China; Higher quality at unbeatable price; Shipped directly pre-assembled to customers; Converting any original design to MAT design, free of charge. Try once, and you will never change!!!

3 Modular Company Information Planning Software Complete product info CAD library Quick & Easy configurator Calculation of profile deflection Drawing conversion for profiles Layout Designer for fast, easy planning CAD On-time, rapid delivery Availability of all components Pre-assembled modules, complete frames Prompt shipping and exemplary delivery reliability

4 Modular Product Information M C S The Modular Conveyor System () includes belt conveyor, roller conveyor, chain belt conveyor, chain conveyor, pallet conveyor, rotary, lift unit and etc. They are widely used in car component production, pharmaceutical, electronics, tobacco, packing and other industries. MAS MGS Modular Assembly System (MAS) is composed of industrial aluminum profiles and accessories. You can quickly find a solution for all tasks with the complete specification and variety of accessories from MAT. M A S MAS MGS M G S Machine Guard System (MGS) is designed for customers with advanced guarding need. The special design of guarding profiles offer better appearance and unique fastening elements bring faster and safer connections. MAS MGS Stair and Platform System (SPS) is commonly used for overpass bridges over machinery and equipment. The assembly can be realized easily by simply fastening screws without any machine work. The system is very easy and convinent to use. S P S MAS MGS Tubular Framing System (TFS) is a flexible modular system composed of special profile tubes and accessories to build a diverse range of flow racks and material shuttles. TFS is simple and quick to use, also low cost. T F S MAS MGS

5 Modular Application Samples PTS2 Palllet Conveyor Line PTS2 PTS1 Palllet Conveyor Line PTS1 PTS2 Palllet Conveyor Line PTS2 MAS MGS

6 Modular Application Samples PTS5 Palllet Conveyor Line PTS5 PTS2 Palllet Conveyor Line PTS2 PTS5 Palllet Conveyor Line PTS5 MAS MGS

7 Modular Products Index Index Pallet Transfer System WP2/S Pallet WP2/S Page WP2/C Pallet WP2/C PTS1 Pallet Conveyor PTS1 PTS1/H Pallet Conveyor PTS1/H PTS2 Pallet Conveyor PTS2 90º Round Belt Curve 90º 180º Round Belt Curve 180º 90º Forced Round Belt Curve 90º 30kg Lift and Transverse Unit 30kg 30kg Lift and Positioning Unit 30kg 30kg Rotate Unit 30kg 30kg Lift Unit 30kg Conveying Control Device PTS4 Pallet Conveyor PTS4 200kg Lift and Transverse Unit 200kg 200kg Lift Unit 200kg PTS5 Pallet Conveyor PTS5 600kg Rotate Unit 600kg Basic Conveyor System 600kg Lift and Transverse Unit Free Roller Conveyor 600kg Page Powered Roller Conveyor Top Chain Conveyor Flexible Chain Conveyor Straight Chain Belt Conveyor Knife-edge Chain Belt Conveyor Belt Conveyor Guardrail Support Stand Toothed Belt Conveyor Incline Belt Conveyor Belt/Motor / MAS MGS

8 Modular Pallet Transfer System PTS1&PTS1/H Pallet Conveyor PTS1&PTS1/H PTS2 Pallet Conveyor PTS2 PTS4 Pallet Conveyor PTS4 PTS5 Pallet Conveyor PTS5 1 Pallet Transfer System Pallet Transfer System (PTS) are composed of PTS1 &PTS1/H &PTS2 &PTS4 and PTS5 differ in size and permissible load. The pallet transfer system consist of standardized components which could freely combined with other units to suit for specific production conditions. (PTS) PTS1 &PTS1/H &PTS2 &PTS4 &PTS5 01 MAS MGS

9 Pallet Transfer System Environment condition - Climate Working temperature +5 C ~ +40 C +5 C +40 C he load capacity will be affected if the temperature is more than+ 40 C or less than +5 C +40 C+5 C More than +40 C, please contact us 40 C Relative humidity 5~85%, non-condensing 5 85% 1~2%, according to customers requirements 1 2%( ) Storage temperature 0 C ~ +35 C 0 C +35 C Environment condition - Chemical environment Do not locate beside industrial system with chemicals emission Environment condition - Physical environment Do not locate near the area with much debris, sand-dust.do not locate within the area which is impacted often, such as punching machine, heavy machinery etc. 02 MAS MGS

10 Pallet Transfer System PTS Pallet Transfer System Overview PTS PTS1 PTS1/H PTS2 PTS4 PTS5 Permissible loading weight for pallet 600 kg 200 kg 60 kg 30 kg 15 kg PTS5 PTS4 PTS2 PTS1/H PTS MAS MGS

11 Pallet Transfer System Layout Planning Horizontal Circuit A A Horizontal Circuit B B Vertical Circuit 04 MAS MGS

12 Modular Pallet Transfer System PTS4 pallet conveyor PTS4 PTS4 Pallet Conveyor PTS4 Industries Served Factory Automation, Automobile Parts ect, Home Appliances, Electronics.; PTS4 pallet conveyor PTS4 PTS4 assembly line (for car sunroof) PTS4 ( ) 102 MAS MGS

13 Pallet Transfer System PTS4 Pallet Conveyor PTS4 A B A C A PTS4 Pallet Conveyor B 200kg Lift and Transverse Unit C 200kg Lift Unit PTS4 200kg 200kg PTS4 pallet conveyor is suitable for maximum load of 200kg per pallet and could freely combined with other units to suit for specific production conditions. PTS4 200kg 103 MAS MGS

14 Pallet Transfer System PTS4 Pallet Conveyor PTS4 Delivery 15 Workday Please contact us if order quantities more than 50pcs L BWT LWT BWT+42.6 BWT BWT BWT+17 We need to verify the compatibility in advance for pallet made by customer,or we don t guarantee on the main conveyor line or related units. Workpiece pallets should be conveyed toward a drive unit, reversible operation is forbidden. 104 MAS MGS

15 Pallet Transfer System Conveyor Length Pallet Width Conveyor Height Max. Load Capacity Max. Conveyor Speed Conveying Medium BWT Customer Specified OP, OS=2500KG IP, IS=600KG V max.=20m/min 12BS Accumulation Chains Load Capacity Max. Length= 18 meters = 18 Max. Load = OP, OS=2500KG;IP, IS=600KG = OP, OS=2500KG;IP, IS=600KG F F F 1. Modular design, easy to assemble and maintenance. 2. Suitable for heavy load capacity which can achieve positioning control and accumulation; 3. T slot aluminum profile frame for easy accessory attachment. () 4. In conjunction with rotate units, curves and lift transverse units to achieve automation cycle control. Industries Served Factory Automation, Automobile Parts ect, Home Appliances, Electronics. Ordering Reference PTS4---M---V---BWT---L---H---N---OP---F1---SR Example : PTS4---M V16---BWT600---L H800---N2---OP---F1 Motor Direction (as figure 1-2) (1-2) Motor Position (as figure 1-1) (1-1) Number of stand support (Spacing of stand supports 1000mm-2000mm ) (1000mm-2000mm ) Transport Height (minimum height 350mm and 0 refers to no support stand) (350mm 0) Conveyor Length Pallet Width Conveyor Speed (2-20m/min, recommended speed 8-16m/min) (2-20m/min, 8-16m/min) Max. Load Capacity Special Requirement Motor Layout OP IP IS OS ( 1-1) ( 1-2) F1 The direction of motor terminal box as figure indicated, and please contact us if special request needed. PTS4 pallet conveyor---max. load capacity 2000kg---conveyor speed 16m/min---pallet width 600mm--conveyor length 2000mm---transport height 800mm ---2sets of stand support---motor position at OP---motor direction of F1. PST kg--- 16m/min---600mm mm mm OP---F1 F4 F3 F2 105 MAS MGS

16 Pallet Transfer System 200kg Lift and Transverse Unit 200kg LWT+2 LWT H 40 BWT BWT LWT LWT BWT 1. Modular design with practical performance. 2. Lift and transverse unit move the workpiece pallets from a transverse conveyor section onto a longitudinal conveyor section with changing direction of pallet. () Ordering Reference PLT200---BWT---LWT---H---V---SR Special Requirement Conveyor Speed Transport Height of Main Conveyor Pallet Length of Main Conveyor Pallet Width of Main Conveyor Example : PLT200---BWT600---LWT800---H600---V10 200kg lift and transverse unit---pallet width of main conveyor 600mm---pallet length of main conveyor 800mm---transport height of main conveyor 600mm ---conveyor speed 10m/min. 200kg mm mm mm m/min 106 MAS MGS

17 Pallet Transfer System 200kg Lift Unit 200kg W2 W1 h1 H BWT+2 h2 For more details, please contact us. 1. Modular design with practical performance. 2. Lift unit is used to transfer workpiece pallets vertically between upper and lower conveyor sections with changing direction of pallets The frame structure is high strength carton steel. Ordering Reference PLI200---PN---BWT---LWT---h1---h2---V---SR Special Requirement Conveyor Speed Transport Height of Upper Conveyor Transport Height of Lower Conveyor Pallet Length Pallet Width Pneumatic Lift Example : PLI200---PN---BWT600---LWT800---h h V10 200kg lift unit---pneumatic lift---pallet width 600mm--pallet length 800mm---transport height of lower conveyor 350mm ---transport height of upper conveyor 750mm---conveyor speed 10m/min. 200kg mm mm mm mm--- 10m/min 107 MAS MGS

18 Modular Pallet Transfer System 180º rotate unit 180º PTS5 Pallet Conveyor PTS5 Industries Served Automatic assembly detection production line (automotive engine, transmission assembly line, circuit breaker) etc; ( ) 90º rotate unit 90º PTS5 assembly line (for car engine) PTS5 () 108 MAS MGS

19 Pallet Transfer System PTS5 Pallet Conveyor PTS5 C B A A PTS5 Pallet Conveyor B 600kg Rotate Unit C 600kg Lift and Transverse Unit PTS5 600kg 600kg PTS5 pallet conveyor is suitable for maximum load of 600kg per pallet and could freely combined with other units to suit for specific production conditions. PTS5 600kg 109 MAS MGS

20 Pallet Transfer System PTS5 Pallet Conveyor PTS5 Cantilever Double Chain Drive (CH1) (CH1) L BWT+309 BWT+3 H P 1/2P We need to verify the compatibility in advance for pallet made by customer,or we don t guarantee on the main conveyor line or related units. The maximum length of conveyor is determined by the combinating of the roller spacing and the number of working rollers. In case of special needs for roller spacing we recommend consulting us first. Load capacity per 110 MAS MGS

21 Pallet Transfer System Conveyor Length Pallet Width Conveyor Height Max. Load Capacity Max. Conveyor Speed Drive Medium Conveying Medium Roller Spacing WT Customer Specified 2000kg V max.=15m/min Chain Roller 158/197/247mm Load Capacity Max. Length= 6 meters = 6 Max. Load = 2000kg = 2000kg F F F 1. Modular design of standard unit (recommended length of standard unit is 1905mm, 1968mm and 1981mm respectively according to different roller spacing). ( 1905mm 1968mm 1981mm) 2. Suitable for heavy load pallet conveying which can achieve flexible control; 3. In conjunction with rotate unit and lift transverse unit to achieve automation cycle control. Industries Served Automatic assembly detection production line (automotive engine, transmission assembly line, circuit breaker) etc. ( ) Ordering Reference PTS5---CH1---M---V---BWT---L---H---N---P---SR Special Requirement Roller Spacing (158/197/247mm) Number of stand support (Spacing of stand supports 1000mm-2000mm) (1000mm-2000mm ) Transport Height (recommended height 800mm and 0 refers to no support stand) (800mm,0) Conveyor Length Pallet Width Conveyor Speed (3-15m/min, recommended speed 6-12m/min) (3-15m/min, 6-12m/min) Max.Load Capacity Cantilever Double Chain (CH1) (CH1) Example : PST5---CH1---M V12---BWT500---L H800---N2---P158 PST5 pallet conveyor---ch1---max.load capacity 1000kg---conveyor speed 12m/min---pallet width 500mm---conveyor length 2000mm ---transport height 800mm--- 2sets of stand support---roller spacing 158mm. PST kg--- 12m/min---500mm mm mm mm 111 MAS MGS

22 Pallet Transfer System PTS5 Pallet Conveyor PTS5 Cantilever Double Bevel Gear Drive (BG1) (BG1) L BWT+309 BWT H P 1/2P 30 We need to verify the compatibility in advance for pallet made by customer,or we don t guarantee on the main conveyor line or related units. The maximum length of conveyor is determined by the combinating of the roller spacing and the number of working rollers. In case of special needs for roller spacing we recommend consulting us first. Load capacity per 112 MAS MGS

23 Pallet Transfer System Conveyor Length Pallet Width Conveyor Height Max. Load Capacity Max. Conveyor Speed Drive Medium Conveying Medium Roller Spacing WT Customer Specified 2500kg V max.=3-15m/min Bevel Gear Roller 160/200/250mm Load Capacity Max. Length= 6 meters = 6 Max. Load = 2500kg = 2500kg F F F 1. Modular design of standard unit (recommended length of standard unit is 1920mm, and 2000mm respectively according to different roller spacing). ( 1920mm 2000mm) 2. Suitable for heavy load pallet conveying which can achieve flexible control; 3. In Conjunction with rotate unit and lift transverse unit to achieve automation cycle control. Industries Served Automatic assembly detection production line (automotive engine, transmission assembly line, circuit breaker) etc. ( ) Ordering Reference PTS5---BG1---M---V---BWT---L---H---N---P---SR Special Requirement Roller Spacing (160/200/250mm) Number of stand support (Spacing of stand supports 1000mm-2000mm) (1000mm-2000mm ) Transport Height (recommended height 800mm and 0 refers to no stand support) (800mm,0) Conveyor Length Pallet Width Conveyor Speed (3-15m/min, recommended speed 6-12m/min) (3-15m/min, 6-12m/min) Max.Load Capacity Cantilever Double Bevel Gear Drive (BG1) (BG1) Example : PST5---BG1---M V12---BWT500---L H800---P160 PST5 pallet conveyor---bg1---max.load capacity 2000kg---conveyor speed 12m/min---pallet width 500mm---conveyor length 2000mm ---transport height 800mm---roller spacing 160mm. PST kg--- 12m/min---500mm mm mm mm 113 MAS MGS

24 Pallet Transfer System PTS5 Pallet Conveyor PTS5 Double Support and Chain Drive (CH2) (CH2) L BWT+237 BWT+3 H P 1/2P We need to verify the compatibility in advance for pallet made by customer,or we don t guarantee on the main conveyor line or related units. The maximum length of conveyor is determined by the combinating of the roller spacing and the number of working rollers. In case of special needs for roller spacing we recommend consulting us first. Load capacity per 114 MAS MGS

25 Pallet Transfer System Conveyor Length Pallet Width Conveyor Height Max. Load Capacity Max. Conveyor Speed Drive Medium Conveying Medium Roller Spacing WT Customer Specified 3000kg V max.=15m/min Chain Roller 158/197/247mm Load Capacity Max. Length= 4.5 meters = 4.5 Max. Load = 3000kg = 3000kg F F F 1. Modular design of standard unit (recommended length of standard unit is 1905mm, 1968mm and 1981mm respectively according to diffenent roller spacing). ( 1905mm 1968mm 1981mm) 2. Suitable for heavy load pallet conveying which can achieve flexible control. 3. In conjunction with rotate unit and lift transverse unit to achieve automation cycle control. Industries Served Automatic assembly detection production line (automotive engine, transmission assembly line, circuit breaker) etc. ( ) Ordering Reference PTS5---CH2---M---V---BWT---L---H---N---P---SR Roller Spacing (158/197/247mm) Number of stand support (Spacing of stand supports 1000mm-2000mm) (1000mm-2000mm ) Transport Height (recommended height 800mm and 0 refers to no support stand) (800mm,0) Conveyor Length Pallet Width Conveyor Speed (3-15m/min, recommended speed 6-12m/min) (3-15m/min, 6-12m/min) Max.Load Capacity Special Requirement Double Support and Chain Drive (CH2) (CH2) Example : PST5---CH2---M V12---BWT500---L H800---N2---P158 PST5 pallet conveyor---ch2---max.load capacity 2000kg---conveyor speed 12m/min---pallet width 500mm---conveyor length 2000mm ---transport height 800mm--- 2sets of stand support---roller spacing 158mm. PST kg--- 12m/min---500mm mm mm mm 115 MAS MGS

26 Pallet Transfer System PTS5 Pallet Conveyor PTS5 Double Support and Bevel Gear Drive (BG2) (BG2) L BWT+237 BWT+3 P 1/2P H We need to verify the compatibility in advance for pallet made by customer,or we don t guarantee on the main conveyor line or related units. The maximum length of conveyor is determined by the combinating of the roller spacing and the number of working rollers. In case of special needs for roller spacing we recommend consulting us first. Load capacity per 116 MAS MGS

27 Pallet Transfer System Conveyor Length Pallet Width Conveyor Height Max. Load Capacity Max. Conveyor Speed Drive Medium Conveying Medium Roller Spacing WT Customer Specified 3000kg V max.=3-15m/min Bevel Gear Roller 160/200/250mm Load Capacity Max. Length= 6 meters = 6 Max. Load = 3000kg = 3000kg F F F 1. Modular design of standard unit (recommended length of standard unit is 1920mm, and 2000mm respectively according to different roller spacing). ( 1920mm 2000mm) 2. Suitable for heavy load pallet conveying which can achieve flexible control. 3. In conjunction with rotary and lift transverse unit to achieve automation cycle control. Industries Served Automatic assembly detection production line (automotive engine, transmission assembly line, circuit breaker) etc. ( ) Ordering Reference PTS5---BG2---M---V---BWT---L---H---N---P---SR Special Requirement Roller Spacing (160/200/250mm) Number of stand support (Spacing of stand supports 1000mm-2000mm) (1000mm-2000mm ) Transport Height (recommended height 800mm and 0 refers to no support stand) (800mm,0) Conveyor Length Pallet Width Conveyor Speed (3-15m/min, recommended speed 6-12m/min) (3-15m/min, 6-12m/min) Max.Load Capacity Double Support and Bevel Gear Drive (BG2) (BG2) Example : PST5---BG2---M V12---BWT500---L H800---N2---P160 PST5 pallet conveyor---bg2---max.load capacity 2000kg---conveyor speed 12m/min---pallet width 500mm---conveyor length 2000mm ---transport height 800mm---2sets of stand support---roller spacing 160mm. PST kg--- 12m/min---500mm mm mm mm 117 MAS MGS

28 D D Modular Pallet Transfer System 600kg Rotate Unit 600kg BWT+3 BWT+3 H -90 ~0 0 ~ ~ 90 P P H Electrical Rotation Pneumatic Rotation For more details, please contact us. 1. Rotate unit of pneumatic or electrical is used to turn the orientation of the workpiece pallet 90º or 180º without changing the direction of pallet. 90º 180º 2. In conjunction with PTS5 pallet conveyors. PTS5 Ordering Reference PRO600---PN---BWT---LWT---H---V---SR Special Requirement Conveyor Speed Transport Height Pallet Length Pallet Width Rotation Type (PN-Pneumatic/MO=Electrical) (PN= /MO= Example : PRO600---PN---BWT600---LWT800--H600---V10 600kg rotate unit---pneumatic rotation---pallet width 600mm---pallet length 800mm---transport height 600mm ---conveyor speed 10m/min. 600kg mm mm mm--- 10m/min 118 MAS MGS

29 Pallet Transfer System 600kg Lift and Transverse Unit 600kg L P L1 BWT+135 BWT+3 H H+22 M For more details, please contact us. 1. Modular design with practical performance 2. Lift transverse unit move the workpiece pallets from a transverse conveyor onto a longitudinal conveyor section with changing the direction of pallet. 3. In conjunction with PTS5 pallet conveyors. PTS5 Ordering Reference PLT600---BWT---LWT---H---V---SR Special Requirement Conveyor Speed Transport Height of Main Conveyor Pallet Length of Main Conveyor Pallet Width of Main Conveyor Example : PLT600---BWT600---LWT800---H600---V10 600kg lift and transverse unit---pallet width of main conveyor 600mm--pallet length of main conveyor 800mm---transport height 600mm ---conveyor speed 10m/min. 600kg mm mm mm m/min 119 MAS MGS

30 Electrical Control System Electrical Control System Pallet conveying control system Centralized control system AS-i Distribution control system AS-i AS-i Distribution control system AS-i Electrical Control Cabinet Bearing production line 152 MAS MGS

31 South Africa Africa India France Mexico PDF CAD 153 MAS MGS

32 /Contact US /Headquarters : Add.: Haiwan Industrial Area, Economic Development Zone of Pulandian, Dalian, Liaoning Province, China /P.C.: /Tel: +86 (411) /Fax: +86 (411) / sales@moduasm.com /Website: /International Department /Tel: +86 (411) (411) /Fax: +86 (411) / info@moduasm.com /Website: /Suzhou Branch : Add.: 1st Floor, Building 1, Mingde Science and Technology Park, No.18 Kuachun Road, Industrial Zone, Suzhou, Jiangsu Province, China /P.C.: / sales.sz@moduasm.com /Website: /Shenzhen Office : Add.: Room 101, 1st Floor, Minde Building, No. 2 Minde Road, Minzhi Street, Longhua New District, Shenzhen, China /P.C.: / sales.shenzhen@moduasm.com /Website: We reserve the right to update our product specifications without any notice and obligations, please find the latest catalogue from our website or contact us at info@moduasm.com