Kadam Environmental Consultants

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1 M/s. PERSTORP INDUSTRIES INDIA PRIVATE Prefeasibility Report for Proposed Pentaerythritols Manufacturing Plant at Plot No. T 49 to T 54, Saykha Industrial Estate, Vagra Taluka, Bharuch District MARCH 2018 Kadam Environmental Consultants Environment f or Development

2 QUALITY SHEET M/S. PERSTORP INDUSTRIES INDIA PRIVATE Prefeasibility Report for Pentaerythritols Manufacturing Plant at T 49 to T 54, Saykha Industrial Estate, Vagra Taluka, Bharuch District Kadam Environmental Consultants ( Kadam ), March 2018 This report is released for the use of the Perstorp Industries India Private Limited, Regulators and relevant stakeholders solely as part of the subject project s Environmental Clearance process. Information provided (unless attributed to referenced third parties) is otherwise copyrighted and shall not be used for any other purpose without the written consent of Kadam. PROJECT DETAILS Name of Publication Prefeasibility Report for Proposed Pentaerythritols Manufacturing T 49 to T 54, Saykha Industrial Estate, Vagra Taluka, Bharuch District Project Number Report No. 1 Version 1 Released March, 2018 Prepared & Managed By Bijal Kothari Released By Jitixa Upadhyay CONTACT DETAILS Vadodara (Head Office) 871/B/3, GIDC Makarpura, Vadodara, India E: kadamenviro@kadamenviro.com; T: ; F: Delhi / NCR SPAZE IT PARK, Unit no. 1124, 11th Floor, Tower B 3, Sector 49, Near Omaxe City Centre mall, Sohna Road, Gurgaon (Haryana) E: delhi@kadamenviro.com;t: ; M: DISCLAIMER Kadam has taken all reasonable precautions in the preparation of this report as per its auditable quality plan. Kadam also believes that the facts presented in the report are accurate as on the date it was written. However, it is impossible to dismiss absolutely, the possibility of errors or omissions. Kadam therefore specifically disclaims any liability resulting from the use or application of the information contained in this report. The information is not intended to serve as legal advice related to the individual situation. KADAM ENVIRONMENTAL CONSULTANTS MARCH

3 CONTENTS CONTENTS 1 EXECUTIVE SUMMARY INTRODUCTION PROPOSED PLANT FEATURES AND PRODUCTION CAPACITY WATER EFFLUENT GENERATION, TREATMENT AND DISPOSAL POWER REQUIREMENT AIR EMISSIONS Flue Gas Stacks Process Vents SOLID/HAZARDOUS WASTE GENERATION AND DISPOSAL INTRODUCTION IDENTIFICATION OF PROJECT AND PROJECT PROPONENT Identification of Project Proponent Identification of Proposed Project BRIEF DESCRIPTION OF NATURE OF THE PROJECT NEED FOR THE PROJECT AND IT S IMPORTANCE TO REGION DEMAND SUPPLY GAP IMPORT VS. INDIGENOUS PRODUCTION EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT PROJECT DESCRIPTION TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF ANY LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION AND PROJECT BOUNDARY & PROJECT LAY OUT) WITH COORDINATES DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD BE HIGHLIGHTED SIZE OR MAGNITUDE OF OPERATION TECHNOLOGY AND PROCESS DESCRIPTION RESOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT, IF ANY, SHOULD BE BRIEFLY OUTLINED AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT AND SOURCE SHOULD BE GIVEN Water consumption and Waste Water Generation Fuel Power Requirement and Source Transportation details of Raw Materials QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR MANAGEMENT /DISPOSAL 18 4 SITE ANALYSIS CONNECTIVITY By Road By Rail By Air By Water KADAM ENVIRONMENTAL CONSULTANTS MARCH

4 CONTENTS 4.2 LAND FORM, LAND USE AND LAND OWNERSHIP TOPOGRAPHY (ALONG WITH MAP) EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST, WATER BODIES (INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ETC SENSITIVE AREAS, WATER BODIES (DISTANCE FROM THE HFL OF THE RIVER), CRZ. IN CASE OF NOTIFIED INDUSTRIAL AREA, A COPY OF THE GAZETTE NOTIFICATION SHOULD BE GIVEN EXISTING INFRASTRUCTURE SOIL CLASSIFICATION CLIMATIC DATA FROM SECONDARY SOURCES Temperature Wind Rainfall Cloud Cover Humidity SOCIAL INFRASTRUCTURE AVAILABLE PLANNING BRIEF PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, TRANSPORTATION ETC.) TOWN AND COUNTRY PLANNING/ DEVELOPMENT AUTHORITY CLASSIFICATION POPULATION PROJECTION LAND USE PLANNING (BREAKUP ALONG WITH GREENBELT ETC.) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL) AMENITIES/FACILITIES Greenbelt Development Fire-fighting system Storm water management plan Rainwater harvesting system PROPOSED INFRASTRUCTURE INDUSTRIAL AREA (PROCESSING AREA) RESIDENTIAL AREA (NON-PROCESSING AREA) GREEN BELT SOCIAL INFRASTRUCTURE CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/METRO/WATER WAYS ETC.) By Road By Rail By Air By Water DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER) SEWAGE SYSTEM INDUSTRIAL WASTE MANAGEMENT SOLID WASTE MANAGEMENT POWER REQUIREMENT & SUPPLY/ SOURCE REHABILITATION AND RESETTLEMENTS (R& R) PLAN POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS LABOURERS (A BRIEF OUTLINE TO BE GIVEN) KADAM ENVIRONMENTAL CONSULTANTS MARCH

5 CONTENTS 8 PROJECT SCHEDULE AND COST ESTIMATE LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATA OF COMPLETION (TIME SCHEDULE FOR THE PROJECT TO BE GIVEN) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY OF THE PROJECT ANALYSIS OF PROPOSAL FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFIT TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA KADAM ENVIRONMENTAL CONSULTANTS MARCH

6 CONTENTS List of Tables Table 2-1: Production Details... 9 Table 3-1: Production details Table 3-2: Raw Material and Products Storage Details Table 3-3: Water Consumption and Waste Water Generation Details Table 3-4: Fuel consumption Table 3-5: Hazardous Waste Generation and disposal Details Table 4-1: Distance of Project site from Water Bodies Table 4-2: Predominant Wind Direction Table 5-1: Proposed landuse at project site List of Figures Figure 3-1: Site Location Map KADAM ENVIRONMENTAL CONSULTANTS MARCH

7 EXECUTIVE SUMMARY 1 EXECUTIVE SUMMARY 1.1 Introduction Perstorp is one of the world leaders in various sectors of the specialty chemicals and Chemicals market having HQ in Sweden, it's pioneer in formalin chemistry, plastics and surface materials. Perstorp was founded in 1881 and is controlled by PAI partners, a major European private equity company. The company has around 1,500 employees, 10 production plants in Europe, Asia and North America and office all around the world. 1.2 Proposed Plant Features and Production Capacity The proposed project is new project for manufacturing of Pentaerythritols at Plot No. T 49 to T 54, Saykha Industrial Estate, Vagra Taluka, Bharuch District. The estimated cost of the proposed project is ~ INR 480 Crores. The Total Production capacity is given in following table. Production Details S. No. Name of the Product CAS Number Production Capacity, MT/Annum 1 Pentaerythritols Pentaerythritol Dipentaerythritol Mix Penta Mixture of 40% Penta 40% Di Penta, 20% moisture 2 Calcium Formate Total Production Water Total water requirement for the proposed production plant is 1200 KLD. Water will be sourced from GIDC water supply system. 1.4 Effluent Generation, Treatment and Disposal Total waste water generation from the proposed plant activities will be 744 KLD. Waste water will be treated in onsite ETP and then sent to CETP for further treatment and disposal. 1.5 Power Requirement Dakshin Gujarat Vij Company Limited (DGVCL) will supply power. The peak power demand will be 4.5 MW. The DG set (2 nos. x 700 KW) will be installed and will be used in case of power failure. 1.6 Air Emissions Flue Gas Stacks There will be 7 nos. of flue gas stacks, 3 attached to boilers, 2 attached to waste heat recovery boilers and 2 attached to DG Sets. KADAM ENVIRONMENTAL CONSULTANTS MARCH

8 EXECUTIVE SUMMARY Process Vents There will be 4 nos. of process vents attached to following, Process and storage area Recovered methanol buffer Calcium Hydroxide Vessel HCl storage tank 1.7 Solid/Hazardous Waste Generation and Disposal Both Municipal Solid Wastes (MSW) and Hazardous Wastes gets generated at the proposed facility. No residential facility is planned within the project site and consequently MSW will be mainly from offices and canteens. Hazardous wastes like Waste from lime, Ash from incineration, Spent active carbon, Spent ion exchange resin, Sludge from ETP, Broken packaging, Mother Liquor, Recovered Methanol and Used oil gets generated during the production. These will be managed as per the Hazardous Wastes (Management, Transport and Transboundary) Rules 2016 as amended till date and will be disposed off as detailed in Table 3-5. KADAM ENVIRONMENTAL CONSULTANTS MARCH

9 INTRODUCTION 2 INTRODUCTION 2.1 Identification of Project and Project Proponent Identification of Project Proponent Perstorp is one of the world leaders in various sectors of the specialty chemicals and Chemicals market having HQ in Sweden, it's pioneer in formalin chemistry, plastics and surface materials. Perstorp was founded in 1881 and is controlled by PAI partners, a major European private equity company. The company has around 1,500 employees, 10 production plants in Europe, Asia and North America and office all around the world Identification of Proposed Project The proposed project is new project for manufacturing of Pentaerythritols at Plot No. T 49 to T 54, Saykha Industrial Estate, Vagra Taluka, Bharuch District. The estimated cost of the proposed project is ~ INR 480 Crores. The Total Production capacity is given in Table 2-1. Table 2-1: Production Details S. No. Name of the Product CAS Number Production Capacity, MT/Annum 1 Pentaerythritols Pentaerythritol Dipentaerythritol Mix Penta Mixture of 40% Penta 40% Di Penta, 20% moisture 2 Calcium Formate Total Production Brief Description of nature of the Project The Perstorp Industries India Private Limited, intend to set up Pentaerythritols manufacturing facility in Saykha industrial Estate. The project site is located in an industrial area identified by the allotment order for plots issued by the Gujarat Industrial Development Corporation. The said allotment is in the Dahej industrial area which is state notified industrial area. Plot area of the project site is m 2. The total capacity will be MT/Annum. The estimated cost of the entire project is Rs. 480 crores. 2.3 Need for the project and it s importance to region Perstorp expects that market need additional Penta by 2021 by considering growth especially in Asia region, and being market leader it is our responsibility to balance supply/demand. As India is one of the fastest growing region in the world, this project in India in very important. 2.4 Demand Supply Gap Global supply is estimated as 500kmt and demand is about 460kmt in Domestic (India) supply is about 12kmt and demand is about 33kmt. Today this gap is covered by imports and Perstorp is contributing most of this volume today. KADAM ENVIRONMENTAL CONSULTANTS MARCH

10 INTRODUCTION 2.5 Import vs. Indigenous Production Today imports is about 21kmt and local production is about 12kmt and total demand is about 33kmt Export Possibility Export expect about 50 % of total volume in the beginning but start reducing according to market demand increase. 2.6 Employment Generation (Direct and Indirect) due to the project. Direct employment about 120 FTE and indirect about 300 FTE. KADAM ENVIRONMENTAL CONSULTANTS MARCH

11 PROJECT DESCRIPTION 3 PROJECT DESCRIPTION 3.1 Type of Project including interlinked and interdependent projects, if any The proposed project is Pentaerythritols manufacturing facility covering area of about m 2 situated at Plot No T 49 to T 54, Saykha Industrial Estate, Vagra Taluka, Bharuch District. Plant will have total Production Capacity of TPA. There is no interlinked and interdependent project. 3.2 Location (map showing general location, specific location and project boundary & project lay out) with coordinates Location: State: Gujarat District: Bharuch Tehsil / Taluk / Mandal: Vagra Project site location map is shown as Figure 3-1. The project site boundary with coordinates is shown in Error! Reference source not found.. KADAM ENVIRONMENTAL CONSULTANTS MARCH

12 PLANT AT SAYKHA INDUSTRIAL ESTATE PROJECT DESCRIPTION Figure 3-1: Site Location Map KADAM ENVIRONMENTAL CONSULTANTS MARCH

13 PROJECT DESCRIPTION 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted Site required good connectivity to Port, Water supply and CETP availability with in short distance, power connectivity. GIDC offered plot No T 49 T54 which have all this criteria is the reason of selection. 3.4 Size or Magnitude of Operation Product details and production capacities are given in Table 3-1. Table 3-1: Production details S. No. Name of the Product CAS Number Production Capacity, MT/Annum 1 Pentaerythritols Pentaerythritol Dipentaerythritol Mix Penta Mixture of 40% Penta 40% Di Penta, 20% moisture 2 Calcium Formate Total Production Technology and Process Description Technology and Manufacturing Process description is given in Form 1 with TOR, Annexure 6. KADAM ENVIRONMENTAL CONSULTANTS MARCH

14 PLANT AT SAYKHA INDUSTRIAL ESTATE PROJECT DESCRIPTION Table 3-2: Raw Material and Products Storage Details S. No. Chemical State Means of Storage Capacity of Storage Means No. of Storage means Total Capacity Safety Measures Pressure Temperature Dike Dimension 1 2 Formaldehyde 37% Acetaldehyde 100% Raw Materials Liquid Vertical tank 1500 m m 3 dike Atm Amb m 3 Liquid Horizontal tank 135 m m 3 N2 blanketed, dike, foam, water, fire fighting 4 barg Amb 150 m 3 3 Calcium hydroxide 95% Solid, powder Big bags in storage building 800 Kg 1875 bags 1500 MT Dust free environment Atm Amb Na 4 Formic acid 85% Liquid Vertical tank 183 m m 3 dike Atm Amb 185 m 3 5 HCl 20% Liquid Vertical tank 70 m m 3 dike Atm Amb 70 m 3 6 NaOH 50% Liquid Vertical tank 100 m m 3 dike Atm Amb 100 m Diammonium phosphate Flocculation polymer Solid Bags 1 mt mt dike Atm Amb Na Liquid/solid IBC/bags 1 m 3 /25kg 2./80. 2 m 3 /2 mt dike Atm Amb 1 m 3 9 Tungsten acid Solid Bags 25 kg dike Atm Amb Na Anti-foaming agent Cooling water chemicals Liquid IBC 1 m m 3 dike Atm Amb 1 m 3 Liquid IBC 1 m m 3 dike Atm Amb 1 m 3 12 Urea Liquid IBC 1 m m 3 dike Atm Amb 1 m 3 Products 1 Pentaerythritols Solid, powder Big bags in storage building 25kg / 500kg / 1000 kg 3500 pallet of 1 mt each 3500 MT Fire fighting Atm Amb na KADAM ENVIRONMENTAL CONSULTANTS MARCH

15 PLANT AT SAYKHA INDUSTRIAL ESTATE PROJECT DESCRIPTION S. No. Chemical State Means of Storage Capacity of Storage Means No. of Storage means Total Capacity Safety Measures Pressure Temperature Dike Dimension 2 Calcium Formate Solid, powder Big bags in storage building 25kg / 500kg / 1000kg 2300 pallet of 1mt pallet 2300 MT na Atm Amb na 3 Recovered methanol Liquid Vertical tank 70 m m 3 dike Atm Amb 70 m 3 4 Mother liquor Liquid Vertical tank 170 m m 3 dike Atm Amb 170 m 3 KADAM ENVIRONMENTAL CONSULTANTS MARCH

16 PROJECT DESCRIPTION 3.6 Resource Optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined The following hierarchy is followed for waste management with an ultimate aim of Zero Waste. 1. Resource Conservation 2. Elimination of Waste Streams 3. Minimizing Waste 4. Reuse of Wastes 5. Recycle of Wastes 6. Treatment and Disposal for making wastes harmless Wash water generated from cleaning of equipments will be re-used back into the process/product. 3.7 Availability of water its source, energy/power requirement and source should be given Water consumption and Waste Water Generation Water supply: GIDC Table 3-3: Water Consumption and Waste Water Generation Details S. No. Item Water Consumption in KLD Effluent Generation in KLD Treatment and Disposal 1 Water Treatment a Process 0 0 a1 Water from Raw material a2 Water with Ejector Steam 0 43 a3 Washing c Cooling Tower To ETP for treatment. Treated effluent from ETP will be sent to CETP for further treatment and disposal d Boiler Domestic Greenbelt 55 0 Total Fuel The fuel consumption data is given in Table 3-4. Table 3-4: Fuel consumption Sr. No. Stack Attached to Capacity Nos. Type of Fuel used Fuel consumption 1 Boiler 1 20 MTPH 1 NG/FO 1500 Nm 3 / 1250Kg 2 Boiler 2 20 MTPH 1 NG/FO 1500 Nm 3 / 1250Kg 3 Boiler 3 (Standby)) 20 MTPH 1 NG/FO 1500 Nm 3 / 1250Kg 4 Waste Heat Recovery Boiler 1 5 MTPH 1 NG/FO 375 Nm 3 / 300 Kg 5 Waste Heat Recovery Boiler 2 5 MTPH 1 NG/FO 375 Nm 3 / 300 Kg 6 D. G. Set 700 KW 1 HSD 280 kg/hr KADAM ENVIRONMENTAL CONSULTANTS MARCH

17 PROJECT DESCRIPTION 7 D. G. Set 700 KW 1 HSD 280 kg/hr Note: DG Sets will be used only during Power failure Power Requirement and Source Dakshin Gujarat Vij Company Limited (DGVCL) will supply power. The peak power demand will be 4.5 MW. The DG set (2 nos. x 700 KW) will be installed and will be used in case of power failure. The details are given in above Table Transportation details of Raw Materials There shall be movement of approximately 20 trucks per day (of 20 T) for the finished goods (195 t/d) and approximately 30 trucks per day (of 15 T) of raw materials (450 t/d). The total movement is approximately MT/Month or 650 MT/day. The loading /unloading shall mostly be done at the RM Godown and warehouse which is surrounded by loading and unloading bays of for the trucks. Additionally, a truck parking area has been provided adjacent to the warehouse. Beside above, the internal movement of raw material or finished goods shall be done through forklift. KADAM ENVIRONMENTAL CONSULTANTS MARCH

18 PROJECT DESCRIPTION 3.8 Quantity of waste to be generated (liquid and solid) and scheme for their management /disposal Table 3-5: Hazardous Waste Generation and disposal Details S. No. Type of Waste Hazardous Waste Category Hazardous Waste Generation in MT/Year Source Method of Collection Treatment / Disposal 1 Waste from lime MT Process Tank TSDF 2 Ash from incineration MT Boiler Lift dumper To Brick Manufacturing and Cement Manufacturing Unit 3 Spent active carbon MT Process Lift dumper TSDF 4 Spent ion exchange resin MT Process Lift dumper TSDF 5 Sludge from ETP MT ETP Lift dumper TSDF 6 Broken packaging MT Storage Lift dumper 7 Mother Liquor MT Process Tank 8 Recovered Methanol MT Process Tank 9 Used oil MT Maintenance Barrel To registered recycler Incinerated at site Incineration at Site To registered recycler KADAM ENVIRONMENTAL CONSULTANTS MARCH

19 SITE ANALYSIS 4 SITE ANALYSIS 4.1 Connectivity By Road NH 228 is the main approach road from Jambusar to Bharuch. SH 161 connect NH 228 to project site. It is two lane state highway, lies at an aerial distance of 7.17 km towards NNE direction. By Rail Site is also approachable by railway which connected Bharuch and Dahej via Samni & Vagra. District Head Quarter Bharuch is a Major railway station lies on Mumbai-Vadodara mainline is nearest railway station at an aerial distance of about 22 km towards SE direction from project site. Bharuch is well connected with various parts of the country. By Air Nearest domestic airport from proposed project site is located at Vadodara, at an aerial distance of about 75 km towards NE direction. Vadodara is well connected with Mumbai and Delhi with daily multiple flights. Ahmedabad Airport (Domestic as well as international) is located at about 142 km towards N direction from project site. Regular flights to all over India and abroad are available from here. By Water Dahej is a port Village lies on the Bay of Cambay, having a small jetty under maritime board. It is situated km towards WSW direction from project site. There are several other private jetties developed by industries. 4.2 Land Form, Land Use and Land ownership The total plot area of the proposed unit will be m 2. Land use of the proposed site is industrial as it is situated in GIDC. 4.3 Topography (along with map) Topographically, the entire area is almost flat with gentle dipping toward South-West. 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, etc sensitive areas, water bodies (distance from the HFL of the river), CRZ. In case of notified industrial area, a copy of the Gazette notification should be given. Land use pattern: Industrial Site lies in an industrial area No Forest land is involved in the subject Project No clearance under Forest, CRZ and agriculture and Non- agriculture and water bodies are required. KADAM ENVIRONMENTAL CONSULTANTS MARCH

20 SITE ANALYSIS Table 4-1: Distance of Project site from Water Bodies Water body Distance in km Direction Narmada River S Bhukhi River 2.35 S Minor Canal 0.21 E Sayakha 0.99 NE Kothiya 2.06 SSW Vahiyal 3.44 NW Piplia 5.46 WNW 4.5 Existing Infrastructure There are no existing infrastructure facilities available at project site. It has to be created for the new manufacturing plant; however, roads and electric poles are available up to doorstep of new proposed plant by GIDC. 4.6 Soil classification Not done 4.7 Climatic data from secondary sources The general agro-climate zone of the study area is Semi-Arid. Information presented in subsequent paragraphs is from the Indian Meteorological Department (IMD), Long Term Climatological Tables, , Bharuch. These tables give useful information about a region s weather, since they are collected over a 30-year period Temperature Mean daily maximum temperature is recorded in the month of May at 43.8 C. From October to December, both day and night temperatures begin to decrease rapidly. January is generally the coldest month, with minimum morning temperature at 11.3 C. During the post-monsoon months of October and November, day temperatures remain between ºC. In winters, i.e. December, January and February, average day temperatures remain between ºC Wind Long- term wind direction data is presented in Table 4-2. Table 4-2: Predominant Wind Direction Predominant First Second Third Month Morning Evening Morning Evening Morning Evening January NE NE SW SW SE SE February NE NE NW NW SW SW March SW SW NE NE SE SE April SW SW NW NW SE SE May SW SW NW NW SE SE June SW SW SE SE NW NW July SW SW S S W W August SW SW W W NW NW KADAM ENVIRONMENTAL CONSULTANTS MARCH

21 SITE ANALYSIS Predominant First Second Third Month Morning Evening Morning Evening Morning Evening September SW SW NW NW W W October SW SW NE NE SE SE November NE NE SE SE SW SW December NE NE SE SE SW SW Rainfall The total rainfall in year is observed to be mm. Distribution of rainfall by season is 2.8 mm in winter (December, January, February), 9.9 mm in summer (March, April, May), mm in monsoons (June, July, August, September) and 38.7mm in post-monsoons (October - November) Cloud Cover The area remains cloudy between the months of June September, which is the active period of the monsoon season Humidity Most humid conditions are found in the monsoons, followed by post-monsoons, winter and summer in that order. Mornings are more humid than evenings and humidity ranges from a high of 81 90% in monsoon mornings to a low of 29 39% in summer evenings. During post-monsoon season, in morning humidity remains between 73 76% and in the evening it remains between 42 46%. 4.8 Social infrastructure available Provision of additional social infrastructure such as schools, health centers, drinking water facilities, etc. is not envisaged. However, these facilities are adequately available in the Region. Where feasible and required, such infrastructure will be augmented, if required. KADAM ENVIRONMENTAL CONSULTANTS MARCH

22 PLANNING BRIEF 5 PLANNING BRIEF 5.1 Planning Concept (type of industries, facilities, transportation etc.) Town and Country Planning/ Development authority Classification The tentative chart for the plant commissioning is as follows: Activity Planned Completion Date Pre Study February, 2018 Basic engineering December, 2018 Detail engineering & Procurement with Mechanical Completion December 2020 Testing/commission and commercial production July Population Projection Man power requirement for manufacturing facility is approx. 420 nos. (Permanent and contract basis). Most of the employment will be generated from local people from nearby villages depending upon the availability of skilled and semi-skilled people. So there may not be any permanent migration of people. Hence, there should be no population projection. 5.3 Land Use Planning (breakup along with greenbelt etc.) The proposed Landuse at project site will be as given in Table 5-1. Table 5-1: Proposed landuse at project site S. No. Item Area in m 2 % of total plot area 1 Admin Building Security Building Weight Bridge Effluent Treatment Plant and Sewage Treatment plant Boiler Building Cooling Tower Sub-Station Raw Material and Finished Good Warehouse Pentaerythritols Processing Area Pentaerythritols Processing Area Engineering Workshop and Canteen Water Tank and Pump Room Liquid Nitrogen Bullet Scrap Yard Tank Farm Area Green Area Future Expansion Area Future Docking Area Parking Road Area Switch Yard Area KADAM ENVIRONMENTAL CONSULTANTS MARCH

23 PLANNING BRIEF S. No. Item Area in m 2 % of total plot area 22 Open Area TOTAL Assessment of Infrastructure Demand (Physical and Social) Temporary site office and stores will be provided during construction phase. Specified first-aid box with all necessary facilities will be maintained at site office. Medical facilities, primary health centers are available in nearby villages for advance medical facilities. Communication services like post office, telephone, mobiles are available in nearby villages. 5.5 Amenities/Facilities Greenbelt Development Adequate land will be available for open spaces and other non-building purposes. Approx. 20% area of total plot area will be reserved for green cover / lawn development in the proposed facility. Suitable plant species of local varieties will be planted with adequate spacing and density for their fast growth and survival shall be ensured by taking due care Fire-fighting system Fire protection system will be designed considering the CFO requirements at the site & vendor recommendations. Fire-fighting system will among other things consist of: 1. Fire Hydrant Hose System. External Yard Hydrant System. Fire Escape Hydrant with Hose reel system wherever the building has more than one floor. 2. Automatic Sprinkler System for RM Ware House (Solids), FG Storage & Admin Block. 3. Automatic Water Spray System Medium Velocity Water Spray System for Formic Acid Storage & Furnace Oil Tank. 4. Portable fire extinguishers for Entire Plant. 5. Pumping system for Fire Fighting as per Indian Standard. 6. Static Water Storage tank capacity as per Indian Standard. Foam is also considered at high hazard areas, e.g. acetaldehyde unloading & storage Storm water management plan Storm water drains will be provided and Storm water from the entire plot will be collected through network of storm drains. Most of storm water from plot area will be collected in the rainwater harvesting structures/recharge wells provided for better utilization of available rainwater. The excess storm water will be discharged through the storm water drainage facility provided in the industrial complex Rainwater harvesting system The rain water harvesting system design will be based on the plot area & statutory requirements. Rainwater from the roofs will be discharged directly into catch basins to avoid the flooding into the surrounding areas. From the catch basins the rain water flows through underground pipes to recharging pits for harvesting. The over flow from recharge pits shall be connected to storm water drain. The rainwater harvesting arrangement helps in replenishing the underground water column. KADAM ENVIRONMENTAL CONSULTANTS MARCH

24 PROPOSED INFRASTRUCTURE 6 PROPOSED INFRASTRUCTURE 6.1 Industrial Area (processing area) Total Plot area is m 2. Out of it, approx m 2 will be processing zone. 6.2 Residential Area (non-processing area) No residential facilities will be proposed. 6.3 Green belt % of total plot area will be developed as greenbelt with three layers of tree in the periphery of the proposed Plant. 6.4 Social Infrastructure The impacts by Perstorp will be assessed and an appropriate plan of Corporate Social Responsibility (CSR) activity will be planned. Some activities which were noted and will contribute in the social activities of nearby villages are as follows: a) Repair and expansion of school building b) Providing study material to school children c) Repair of roads d) Tree plantation e) Free medical camp f) Free eye check-up camp g) Funds for social and cultural programs in village h) Women empowerment 6.5 Connectivity (Traffic and transportation road/ rail/metro/water ways etc.) By Road NH 228 is the main approach road from Jambusar to Bharuch. SH 161 connect NH 228 to project site. It is two lane state highway, lies at an aerial distance of 7.17 km towards NNE direction By Rail Site is also approachable by railway which connected Bharuch and Dahej via Samni & Vagra. District Head Quarter Bharuch is a Major railway station lies on Mumbai-Vadodara mainline is nearest railway station at an aerial distance of about 22 km towards SE direction from project site. Bharuch is well connected with various parts of the country By Air Nearest domestic airport from proposed project site is located at Vadodara, at an aerial distance of about 75 km towards NE direction. Vadodara is well connected with Mumbai and Delhi with daily multiple flights. KADAM ENVIRONMENTAL CONSULTANTS MARCH

25 PROPOSED INFRASTRUCTURE Ahmedabad Airport (Domestic as well as international) is located at about 142 km towards N direction from project site. Regular flights to all over India and abroad are available from here By Water Dahej is a port Village lies on the Bay of Cambay, having a small jetty under maritime board. It is situated km towards WSW direction from project site. There are several other private jetties developed by industries. 6.6 Drinking water management (source & supply of water) Drinking water will be sourced from GIDC water supply system. 6.7 Sewage system Domestic wastewater will be treated in ETP along with Industrial waste water and then sent to CETP for further treatment and disposal. 6.8 Industrial waste management Industrial Waste water will be treated in ETP and then sent to CETP for further treatment and disposal. 6.9 Solid waste management The solid wastes generated from the plant operations will be disposed off in nearby Waste Management landfill facility Power requirement & supply/ source Gujarat State Electricity Board will supply power through DGVCL Grid in the area. The peak demand of power is 4.5 MW. DG sets (2 nos. x 700 KW) will be installed as a backup arrangement. KADAM ENVIRONMENTAL CONSULTANTS MARCH

26 R & R PLAN 7 REHABILITATION AND RESETTLEMENTS (R& R) PLAN 7.1 Policy to be adopted (central/state) in respect of the project affected persons including home oustees, land oustees and landless labourers (a brief outline to be given) Not applicable as rehabilitation and resettlement will not be required, since the project lies in an Industrial Area, with land acquisition procedures completed by the GIDC. KADAM ENVIRONMENTAL CONSULTANTS MARCH

27 PROJECT SCHEDULE AND COST ESTIMATE 8 PROJECT SCHEDULE AND COST ESTIMATE 8.1 Likely date of start of construction and likely data of completion (time schedule for the project to be given) The construction work for the plant would start subsequent to receipt of Environmental Clearance (E.C) and Consent to Establish (CTE) from State Pollution Control Board. Tentatively, construction work is expected to start in Q and commissioning of the project is expected in July Estimated project cost along with analysis in terms of economic viability of the project. Total Cost of the proposed project is 480 Cr Rs. KADAM ENVIRONMENTAL CONSULTANTS MARCH

28 ANALYSIS OF PROPOSAL 9 ANALYSIS OF PROPOSAL 9.1 Financial and Social Benefits with special emphasis on the benefit to the local people including tribal population, if any, in the area. Due to proposed project, there will be development of communication facilities in the area. In the nearby plant area, the skilled/semi-skilled employees and the managerial supervisory personnel will stay. The plant site area will be equipped with sufficient infrastructural facilities including drinking water, toilets, sanitation facilities, health centers etc. During operation, plant will generate direct and indirect employment. The preference will be given for local population for employment in the semi-skilled and unskilled category. Indirect employment is created by the plant for supply of daily domestic goods, loading/unloading operations etc. From the above analysis it would be clear that the project is attractive and would bring in high value addition to the feedstock thereby benefiting the industry and the nation. Project has excellent connectivity through Road and Railway. KADAM ENVIRONMENTAL CONSULTANTS MARCH

29 ANNEXURE ANNEXURE KADAM ENVIRONMENTAL CONSULTANTS MARCH

30 ANNEXURE Annexure 1: Plot Allotment Letter KADAM ENVIRONMENTAL CONSULTANTS MARCH

31 ANNEXURE KADAM ENVIRONMENTAL CONSULTANTS MARCH

32 ANNEXURE KADAM ENVIRONMENTAL CONSULTANTS MARCH

33 ANNEXURE KADAM ENVIRONMENTAL CONSULTANTS MARCH

34 ANNEXURE KADAM ENVIRONMENTAL CONSULTANTS MARCH

35 ANNEXURE KADAM ENVIRONMENTAL CONSULTANTS MARCH

36 ANNEXURE Annexure 2: Long-term climatological Table, Bharuch KADAM ENVIRONMENTAL CONSULTANTS MARCH

37 ANNEXURE KADAM ENVIRONMENTAL CONSULTANTS MARCH

38 Kadam Environmental Consultants Environment for Development CONTACT DETAILS Vadodara (Head Office) 871/B/3, GIDC Makarpura, Vadodara, India E: T: ; F: Delhi / NCR Spaze IT Park, Unit No. 1124, 11 th Floor, Tower B3, Sector 49, Near Omaxe City Centre Mall, Sohna Road, Gurgaon, Haryana, INDIA E: delhi@kadamenviro.com; T: to 436; F: