The Digital Enterprise EWA Elektronikwerk Amberg. Unrestricted Siemens AG 2017

Transcription

1 The Digital Enterprise EWA Elektronikwerk Amberg Unrestricted Siemens AG 2017

2 Site Amberg Plants & Products SIMATIC PLC - Programmable Logic Controller DP - Decentral Periphery HMI - Human Machine Interface Aktuelle Position Contactors Circuit board assembly/ Electronic Products SIRIUS Push buttons and signal columns Production metal parts and assembly groups EWA DF CP MF GWA Page 2

3 The products of EWA SIMATIC Programmable Logic Controller SIMATIC S7 Decentral IO system SIMATIC ET 200 Human Machine Interface SIMATIC HMI Page 3

4 EWA development Industrie 1.0 to 4.0 SIMATIC SIMATIC Contactors 1966 Industrie 1.0/2.0 Mechanical production lines Mass production Manual drawings 1995 Industrie 3.0 Automated production Lean production Intranet and Internet 2015 On the way to Industrie 4.0 Digital Product Lifecycle Horizontal and vertical integration Identification and history for all elements Page 4

5 The Internet is revolutionizing the world of business Page 5

6 The main challenges and drivers in the industrial environment Shorten time to market Increase flexibility Boost efficiency Shorter innovation cycles More complex products Greater data volumes Individualized mass production Volatile markets High productivity Energy efficiency and resource efficiency are critical competition factors Page 6

7 Industrie 4.0 German future project for the vision of industrial production Cornerstones of the initiative Industrie 4.0 Horizontal integration of the valueadd networks Seamless integration of the engineering of the entire value-add chain Vertical integration and networked production systems Source: acatech, April 2013 Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0 Page 7

8 Only a holistic automation approach can cover all Industrie 4.0 requirements Product Design Production Planning Production Engineering Production Services Real World Digital World Page 8

9 The Digital Enterprise Software Suite our answer to Industrie 4.0 requirements PLM Software Product Planning, Design, Test and Simulation Production Planning, Engineering and Simulation PLM Page 9

10 Product Lifecycle Management Bring ideas faster to life Customer Challenge Digital Twin PLM Portfolio Seamless data flow from product idea to production Consistent data management for all PLM tools Leverage Big Data to gain insights into complex, global processes Integration of digital and real world of product and production Page 10

11 The Digital Enterprise Software Suite our answer to Industrie 4.0 requirements MES MES Software PLM Planning & Scheduling Quality Management Manufacturing Execution Manufacturing Intelligence SCADA / HMI Page 11

12 Manufacturing Execution Systems (MES) Efficient and flexible production execution Customer Challenge Development of number of automotive classes Example: Audi AG SUV Sports car Flexibility in execution to handle high number of variants Coupés Luxury class Medium luxury class Medium class Compact class Sub-Compact class Source: Wikipedia 2014, Audi AG Page 12

13 The Digital Enterprise Software Suite our answer to Industrie 4.0 requirements MES TIA PLM Integrated Automation Integrated Engineering and Runtime for Controllers, Remote I/O, HMI, Drives, Motion Control and Motors Industrial Safety and Security Page 13

14 Integrated Engineering with TIA Portal save up to 30% of engineering time Totally Integrated Automation Portal One common framework Common Data Management WinCC Step7 Scout Startdrive HMI Controller Distributed I/O Motion Control Drives Unique and consistent user interface concept Security Integrated PROFINET Common and centralized services Safety Integrated Diagnostics Page 14

15 Totally Integrated Automation The Totally Integrated Automation portfolio for factory automation Enterprise Level ERP PLM NX Product Development TEAMCENTER Collaborative PDM TECNOMATIX Digital Manufacturing Plant Cloud Services Management Level MES SIMATIC IT Production Suite SIMATIC IT R&D Suite SIMATIC IT Intelligence Suite Operator Level Control Level SCADA SIMATIC WinCC SCADA System Field Level SIMATIC NET Industrial Communication SIMATIC Controllers SIRIUS Industrial Controls SIMATIC HMI SIMATIC IDENT Industrial Identification SINUMERIK CNC SIMATIC Distributed I/O SIMOTION Motion Control SINAMICS Drive Systems TIA PORTAL Engineering Framework for Automation Tasks Page 15

16 Already today, customers can invest in future-proof solutions for Industrie 4.0 with Siemens Digital Enterprise Digital Enterprise the Siemens portfolio for the implementation of Industrie 4.0 Digital Enterprise portfolio elements built on class-leading portfolios of PLM, MES, Automation... are already available today Digital Enterprise comprises the Digital Enterprise Software Suite and Totally Integrated Automation Page 16

17 Siemens: Realization of our own Digital Factory Electronics Works Amberg Page 17

18 Siemens: Realization of our own Digital Factory Electronics Works Amberg: Reducing time-to-market Reducing time-to-market Shorter innovation cycles More complex products Bigger but smarter data volumes ~ 5000 work plan changes per year (> 20% due to component discontinuation) > 120 variations are built per day based on 75% automation ~ 50 mill. process & product items entered in SIMATIC IT per day Page 18

19 Siemens: Realization of our own Digital Factory Electronics Works Amberg: Enhancing flexibility Enhancing flexibility Mass customization Volatile markets Highest productivity ~ 350 changeovers per day to handle 1000 different products > 99.5% delivery reliability to assure 24h delivery time ± 20% personal capacity flexibility to meet customer demand on time Page 19

20 Siemens: Realization of our own Digital Factory Electronics Works Amberg: Increasing efficiency Increasing efficiency Optimal capacity utilization Highest quality standards Efficient resource utilization > 75% line utilization (+ 20% flexibility) to serve 60,000 customers ~ 11 dpm-a equals % built in quality ~ nine-fold of shop floor utilization till start of production (1990) equals 1pc./ sec. Page 20

21 Electronics Works Amberg Consistency from design to production PLM Software (NX) Relevant product data information Teamcenter Supplier Material forecast Automatic order NC-Programmgenerator Intelligent preprocessing Altsysteme BOM Ressource Routing Immigration Process interlocking Routing Simatic IT ERP Production order Capacity Inventory Mgmt. Traceability Templates SMT SPI AOI ICT / FP Serial number report Test protocol X-Ray THT Labels IFT Inspection Delivery Recipe Customer Page 21

22 Gapless monitoring of the entire value-added chain Big Data to Smart Data Two mouse clicks from plant view Intuitive Drilldown to unicum Analyzing and management information Watchdog and push mails Page 22

23 Our employees are integrated into the Digital Factory Fully digital supported work Product provision Scanning History Test instruction/ Data Collection Selection: CV, Test instruction Scanning Monitoring Pack parts Check & collect History check Monitoring packing list Product provision Conditions satisfied Label Printing Packaging Label Printing Entry in history Page 23

24 Only what is measured can be improve dpm-a (log) Amount of Process Data per Day 1995: > 5, : > 50, : > 50,000,000 Equipment > 1,000 Online Checkpoints > 1,000 Scanners > 1,000 Machines online 1 90/91 92/93 94/95 96/97 98/99 00/01 02/03 04/05 06/07 08/09 10/11 12/13 14/15 Page 24

25 How can digitalization of manufacturing improve your business? Page 25

26 Digitalization of Manufacturing Manufacturability analysis Process planning Prozess Validation Layout Throughput optimization Execution Page 26

27 최유순부장 ( YouSoon Choi ) Yousoon.choi@siemens.com Thank You! Unrestricted Siemens AG 2017