PRÜFTECHNIK Group A Portrait

Transcription

1 PRÜFTECHNIK Group A Portrait PROVEN QUALITY

2 2 Passion for precision A family company in the world market Precision that is the benchmark. Right at the outset this claim has driven us in setting global standards for high-tech measurement and testing systems for industrial maintenance and quality assurance. With intelligent and precise measurement and testing systems, high standards continue to be achieved worldwide presenting innovative solutions to customers in the fields of machinery alignment, condition monitoring in machinery and non-destructive testing of materials. Curiosity that is the impulse. The spirit of discovery among the company s employees, their drive for innovation and openness to new ideas have only one goal to find exactly the right solution that will help the customer anywhere in the world. 20 operational marketing, service, development and production locations exporting to more than 70 countries and engaging more than 500 employees worldwide is more than sufficient proof. Experience that is trust. Established in 1972 by Dieter Busch, this family concern now under the second generation stewardship of Dr Sebastian Busch, has established itself as the market leader within its field. The company has retained its mediumsized business roots and traditions. With its lean structures, it remains flexible and efficient. PRÜFTECHNIK accepts the obligation of being a reliable and competent partner for our customers. A partner at hand when required. The future has long since begun and PRÜFTECHNIK is not only prepared for it but also shaping it. Dr. Sebastian Busch Director, PRÜFTECHNIK AG

3 Superior technology for all industries Products and services at a glance 3 With our products, processes and services for condition monitoring and availability optimization, we help ensure that your machines run smoothly and generate an output of consistently high quality. This also includes systems for automatic process control and quality assurance that are integrated directly in your production process. PRÜFTECHNIK consists of the following three business areas: Alignment Systems Laser measurement systems and services for optimum alignment of machines and systems. Condition Monitoring Vibration measurement systems for machine condition monitoring including services such as machinery fault diagnosis. Nondestructive Testing Systems and services for quality assurance and process control in production. Service & Support We offer professional services anywhere in the world to support our customers with alignment and condition monitoring. Our service and diagnostic center is certified by the Germanische Lloyd. PRÜFTECHNIK Group A Portrait

4 4 Alignment Systems Everything for smooth running Minor cause, major impact! When shafts are well-aligned with their axes colinear machines run smoothly. Misalignment is the underlying cause for around 50% of all machine failures. The ensuing downtime, production losses and repairs can generate staggering costs. The answer to these problems is provided by laser-based measurement systems.

5 Our products and services: 5 Shaft alignment Our laser-based, contact-free alignment systems measure to a precision of one thousandth of a millimeter. They calculate the correction values needed to achieve good alignment and record the alignment condition. Straightness & flatness The straightness and flatness of surfaces, foundations, machine beds, tables and flanges can be measured down to 1/1000 of a millimeter. Monitoring of positional changes Very small positional changes in machines can be recorded by a non-contacting method during operation. Machine operators use this information to initiate appropriate measures to compensate for shifts in position. Alignment of bores and bearing shells Laser systems now make it possible to objectively determine whether or not circular machine components as they are used in turbines are truly circular, and record the information for future use. Roll parallelism measurement Parallel rolls in paper machines are critical for paper quality. A new, patented procedure makes it possible for the first time to quickly obtain precise information on the exact position of the rolls in a system. ALIGNMENT CENTER PC-Software ALIGNMENT CENTER is the PC software common to all alignment systems. It can be used to clearly visualize measurement results in graphic displays, and to record and archive the data. PRÜFTECHNIK Group A Portrait

6 6 Condition Monitoring The low-vibration machine is the better machine Measuring systems for every requirement specialists for every challenge: Optimal production and smooth processes are only possible when machines run without vibration. The identification of problematic machine conditions and more importantly the elimination of their causes is the business of the Condition Monitoring Division. We provide innovative analysis systems and specialists experienced in this field.

7 Our products and services: 7 Data collectors & vibration analyzers Portable measuring devices are used for the routine monitoring of machine conditions. When measurement values are elevated, the equipment delivers reliable information on the causes. Machine protection systems To ensure productivity where online monitoring systems do not yet appear cost-effective, machine protection systems are indispensable. Online continuous monitoring systems Permanently installed measuring systems monitor machines critical to production around the clock. Fault messages are automatically sent to the operator by or SMS. The Service & Diagnostic Center, founded in 2005, excels in offering know-how in the following sectors and disciplines: Certified diagnostic center Certified monitoring of wind turbines Telediagnosis of marine and industrial systems Temporary telediagnosis services (TTS) Evaluation services (CPC) Load measurements (torque, bending moment, load distribution) Natural vibration and noise analyses Consultation & training 24-hour Service PRÜFTECHNIK Group A Portrait

8 8 Nondestructive Testing Only detected faults can be prevented 40 years experience a good basis for the future. At NDT we ensure that manufacturers of semi-finished products and their customers obtain products of the best possible quality. Our eddy current and flux leakage testing equipment of the EDDYCHEK and NOVAFLUX series detect flaws in semi-finished metal products, which are then marked and sorted out. Our systems are also employed in the optimization of production processes and the reduction of scrap.

9 Our applications can be found in the following areas: 9 Tube mills Tube manufacturers use NDT devices coupled with a variety of sensors for tube leakage testing. The testing method meets the requirements of recognized international standards. Special tube applications Special sensors and testers developed specifically for this field enable the inspection of thick-walled tubing. Hot rolling mills Water-cooled sensors are used in eddy current testing at temperatures of up to 1200 C and at very high speeds to create flaw statistics and monitor the production process. Wire production Wire drawing lines and recoiling plants employ eddy current testing together with rotating systems, which excel in the reliable detection of longitudinal defects and grooving. Bar mills Producers of high quality steel bar rely on the latest NDT product, a magnetic flux leakage tester, for detecting very small cracks and imperfections on black and bright steel bar. Manufacture of formed parts NDT testing equipment checks cold heading wire before it enters a cold former, without interrupting the production process. After forming, the defective parts are automatically sorted out. PRÜFTECHNIK Group A Portrait

10 10 We are proud of Innovation and know-how The PRÜFTECHNIK Group employs 500 employees worldwide on whose commitment and know-how the high quality of our products and services rests. We are proud to present the new measurement laboratory which features a unique set of technical specifications the granite measurement table and the 11 meter measurement bench together with their foundation tip the scale at 66 tons with the sole purpose of ensuring the high precision of our measurement systems. A career with PRÜFTECHNIK The continuous growth of our company allows us to offer our employees excellent career opportunities both within Germany and internationally with one of our subsidiaries. We are always on the look out for new, motivated and experienced colleagues who can join us in achieving our goals. PRÜFTECHNIK offers a varied, challenging and top-notch training programme with the latest techniques. Certificates Patents/ trademarks Approx. 300 patents worldwide (granted or pending) and approx. 150 globally registered trademarks. Quality management Certified to ISO 9001 (since 1994) Awards IF Design, Red Dot Award, Product of the Year, Design Award of the Federal Republic of Germany, etc. Certificates Our Monitoring Center and a Online Monitoring System are certified by the Germanische Lloyd. Many systems ATEX-certified (intrinsic safety). Authorized Economic Operator (AEO). Known Consignor in air cargo transport with LBA registration no. DE/KC/ / DE/KC/ /0218

11 Near you anywhere in the world with international subsidiaries 11 Headquarters PRÜFTECHNIK AG Oskar-Messter-Str Ismaning, Germany Our customers in Germany and Austria are supported by 12 regional sales offices. Sales partners Sales partners and distributors for PRÜFTECHNIK products and services are active on five continents in over 70 countries around the globe. Current contact data can be found on our website. Sales and service subsidiaries Belgium / Netherlands PRUFTECHNIK N.V. Antwerp Brazil PRUFTECHNIK Ltda São Paulo Canada PRUFTECHNIK Maintenance Technology Service Inc. Montréal China PRUFTECHNIK Shanghai Shanghai France PRUFTECHNIK S.A.R.L. Petite Forêt Great Britain / Ireland PRUFTECHNIK LTD. Burntwood, Staffs India PRUFTECHNIK-AIMIL Technical Services (JV) New Delhi Italy PRUFTECHNIK s.r.l. Cesano Boscone (MI) Japan PRUFTECHNIK K.K. Tokyo Poland PRUFTECHNIK WIBREM sp. z o.o. Wrocław Russia OOO PRÜFTECHNIK Saint Petersburg South East Asia PRUFTECHNIK S.E.A. Pte. Ltd. Singapore Spain / Portugal PRUFTECHNIK, S.L. Sant Just Desvern (Barcelona) Thailand PRUFTECHNIK S.E.A. Thai Office Bangkok Turkey PRUFTECHNIK Istanbul Middle East / Gulf region PRUFTECHNIK Middle East FZE Dubai USA PRUFTECHNIK Service, Inc. Blackwood, NJ (Philadelphia) PRÜFTECHNIK Group A Portrait

12 PRÜFTECHNIK proven technology for all industries With our products, processes and services for condition monitoring and availability optimization, we help ensure that your machines run smoothly and generate an output of consistently high quality. This also includes systems for automatic process control and quality assurance that are integrated directly in your production process. PRÜFTECHNIK consists of the following business areas: Alignment Systems Condition Monitoring Nondestructive Testing Service & Support Laser measurement systems and services for optimum alignment of machines and systems. Vibration measurement systems for machine condition monitoring including services such as machinery fault diagnosis. Systems and services for quality assurance and process control in production. We offer professional services anywhere in the world to support our customers with alignment and condition monitoring. Known Consignor in air cargo transport with LBA registration no. DE/KC/ / DE/KC/ /0218 pruftechnik.com Copyright 2013 by PRÜFTECHNIK AG. ISO 9001:2008 certified. OPTALIGN, ROTALIGN, SHAFTALIGN, ALIGNEO, INCLINEO, smartalign, AXALIGN, PARALIGN, LEVALIGN, pocketalign, NOVALIGN, BORALIGN, PERMALIGN, CENTRALIGN, EDDYTHERM, CSDchek, HYDRALIGN, LAMIBLOC, PERMABLOC, VIBROTIP, VIBSCANNER, VIBXPERT, VIBCODE, VIBREX, VIBROWEB, VIBNODE, VIBRONET, VIBROTECTOR, TIPTECTOR, TIPTREND, WEARSCANNER, OMNITREND, EDDYCHEK and NOVAFLUX are registered trademarks of PRÜFTECHNIK Dieter Busch AG. No copying or reproduction of this information, in any form whatsoever, may be undertaken without express written permission of PRÜFTECHNIK AG. The information contained in this leaflet is subject to change without further notice due to the PRÜFTECHNIK policy of continuous product development. Printed in Germany PT en P R O V E N Q U A L I T Y Made in Germany Global Presence Qualified Support Quality Service PRÜFTECHNIK AG Oskar-Messter-Str Ismaning Germany Tel.: Fax: info@pruftechnik.com A member of the PRÜFTECHNIK Group