From Integrated Engineering to Integrated Operations. Driving the Digital Enterprise for Process Industries

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1 From Integrated Engineering to Integrated Operations Driving the Digital Enterprise for Process Industries Siemens AG 27 siemens.com/digitalplant

2 Digitalization changes everything Driving the Digital Enterprise for Process Industries Siemens AG 27 Page 2 February 27

3 Digitalization is the next level to yield productivity within Process Industries Computing power Connectivity Sensors Cloud computing Data analysis Digitalization Automation Next level of productivity Siemens as experienced partner for Automation and Electrification Electrification Pioneer for Digitalization in industry Siemens AG 27 Page 3 February 27 Time

4 Generating customer benefits is our key priority Industry trends Efficiency Flexibility Quality Time-to-market Resource and energy efficiency Demanded product/quantity Individualized mass production Volatile markets Closed-loop quality Traceability Fast innovation More complex products Lifecycle Management Security HSSE Health & Safety Environment Regulations/Standard Siemens AG 27 Page 4 February 27

5 Digital Enterprise is our portfolio of solutions for the digital transformation in both discrete industry and process industry Digital Enterprise Process Industries Discrete Industries Product design Process and plant design Engineering Operation Services Product design Production planning Production engineering Production execution Services Industrial Software and Automation for process industries Industrial Communication Industrial Security Industrial Services Industrial Software and Automation for discrete industries Digital Enterprise Suite Digitalization of the field level Siemens AG 27 Page 5 February 27

6 Siemens drives the Digital Enterprise for Process Industries VIRTUAL WORLD Integrated Engineering Cloud platform and operating system (2D/3D) & commissioning Digital Twin & Simulation Data analytics Asset Performance Management REAL WORLD Recipe, feedstock quality, Process & plant documentation Real Plant Secure Connectivity Integrated Operations & Services Digitally enhanced products Maintenance Process & Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Siemens AG 27 Page 6 February 27

7 Driving the Digital Enterprise in Process Industries From Integrated Engineering to Integrated Operations From Integrated Engineering to Integrated Operations Lifecycle plant management with a holistic tool landscape Common data model for a shorter time-to-market Increased efficiency through simulation Optimized operations based on high plant and process transparency with a digital twin Siemens AG 27 Page 7 February 27

8 Integrated Engineering for process plants: Common data model ensures consistency for all workflows along the lifecycle One data hub that completely integrates all disciplines into a globally consistent database and workflows can be executed in parallel, which saves valuable time and thus reduces costs Process Engineering Electrical Engineering Yesterday Today Tomorrow System Engineering Instrumentation Data Hub Piping Automation Process & Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Siemens AG 27 Page 8 February 27

9 Integrated Engineering for process plants: Digital Twin and 3D visualization of the plant During engineering, the Digital Twin of the plant is created, even before the real plant exists this offers the possibility of an early 3D visualization of the plant, e.g. for training of service staff Process & Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Siemens AG 27 Page 9 February 27

10 Integrated Engineering: Data exchange between engineering system and automation Your benefits in Engineering GAUGE COMOS SIMATIC PCS 7 Automated engineering for DCS hard- and software Up to 60% time saving in automation engineering due to automated engineering of DCS hard and software Consistent data ensure higher engineering quality Easy and fast integration of product data with configurators, libraries or standard interfaces Process & Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Siemens AG 27 Page February 27

11 Integrated Engineering and Integrated Operations for process plants: Simulation improves engineering and operational efficiency COMOS SIMATIC PCS 7 Real plant SIMIT Your benefits in Engineering and Commissioning Seamless transfer of engineering data Simulation and testing of the automation functions Training of operating personnel Efficient and smooth system start-up of the real plant Avoidance of errors and costly reworking Increased safety Process & Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Siemens AG 27 Page 11 February 27

12 Integrated Operations for process plants: Data exchange between automation and engineering system Your benefits in operation SIMATIC PCS 7 GAUGE COMOS Plant & Process Documentation Thanks to the bi-directional data exchange between engineering system and automation, the Digital Twin is continuously updated and shows the current status of the plant Bi-directional interface Always as-is plant documentation More efficient maintenance management 30 % time savings 20 % lower cost Optimized availability Process & Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Siemens AG 27 Page 12 February 27

13 Integrated Operations: Optimized workflow for maintenance management Your benefits in Maintenance GAUGE Time saving by direct and easy communication between operator and service personnel SIMATIC PCS 7 COMOS MRO Walkinside COMOS Mobile Asset location and necessary documentation available via COMOS and COMOS Walkinside All information also available on site Direct feedback about maintenance execution Plant documentation immediately updated Process & Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Siemens AG 27 Page 13 February 27

14 Integrated Operations for process plants: Operations Intelligence enables optimal decision-making in real-time Plant-, process- and business data XHQ Operations Intelligence Your benefits with XHQ Operations Intelligence Access operating data across the entire supply chain Compare plant and asset data of your plants worldwide Visualize cost factors to identify saving potential Monitor HSE information Improved asset transparency Up to 8% reduction in operating costs Up to,5% increase in production Process & Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Siemens AG 27 Page 14 February 27

15 Our cooperation with Bentley opens numerous saving potentials, for example in engineering and plant lifecycle management Siemens Bentley Extended Interface Cable Routing Digital Brownfield Approach FEED & Conceptual Design Between COMOS (2D) and Bentley OpenPlant (3D) Bentley BRCM and COMOS EI&C COMOS/COMOS Walkinside 3D Visualization and Bentley Context Capture (3D) Interaction between COMOS FEED & Bentley PlantWise for general arrangement Siemens AG 27 Page 15 February 27

16 Siemens AG 27 Page 16 February 27

17 Integrated Engineering and Integrated Operations for process plants: Sanofi-Aventis, Germany Sanofi-Aventis COMOS typicals were ported to the corresponding continuous function chart (CFC) typicals in SIMATIC PCS 7 Expectation: from 4 months to 2 weeks for the system programming between function clarification and commissioning >20 % savings in function planning and automation engineering Easier qualification through qualified system interfaces Up-to-date documentation over the lifecycle Learning for subsequent projects Siemens AG 27 Page 17 February 27

18 Twin plants from one plan: Efficiency through cloning BASF, China and Brazil Simultaneous engineering of two plants for superabsorbent polymers in China and Brazil (cloning) Immediate learning effects support optimization of the system design and engineering processes The synergy effects exceeded all expectations Additional benefits that extend beyond the engineering and design phase Siemens AG 27 Page 18 February 27

19 Driving the Digital Enterprise Industrial Communication Industrial Communication Connecting all elements of the value chain through efficient networks based on proven standards Ensuring a fast and reliable horizontal and vertical data transfer Meeting the growing demands in production and logistics management through industrial identification Siemens AG 27 Page 19 February 27

20 Connectivity is key to enable Digitalization of Process Industries Vertical integration and remote operations enabled by industrial identification and high performance, reliable communication IP based communication Profinet / OPC UA with various diagnostic functions Ubiquitous connectivity (WAN, WLAN, LAN, wireless fieldbuses, RFID) Siemens AG 27 Page 20 February 27

21 Driving the Digital Enterprise Industrial Security Industrial Security Protection of industrial plants from cyber attacks Productivity through in-depth defense concepts Network security and system integrity for plants Siemens AG 27 Page 21 February 27

22 The Siemens security concept: Defense in Depth The Siemens security concept Defense in Depth Siemens products and systems offer integrated security Know how and copy protection Authentication and user management Firewall and VPN (Virtual Private Network) System hardening Siemens Plant Security Services Siemens AG 27 Page 22 February 27

23 Driving the Digital Enterprise Industrial Services Industrial Services Optimizing plant and machinery as well as energy and resource consumption Implementing smart service and support concepts Providing the basis for new, data-based service business models with MindSphere the cloud-based, open operating system for the Internet of Things from Siemens Siemens AG 27 Page 23 February 27

24 MindSphere the cloud-based, open IoT operating system offers a solid foundation for new, data-based business models Developed by Siemens, OEMs, end customers and App developers MindApps Asset transparency and analytical insights, e.g. predictive maintenance Subscription based pricing model Fleet management MindSphere MindSphere Open interface for development of customer specific apps (MindApps) Various cloud infrastructures: Public, private or on-premise MindConnect Open standards (e.g. OPC UA) for connectivity (also to 3rd party products) Plug and play connection of Siemens products Siemens AG 27 Page 24 February 27

25 Smart Motor Concept is an example for digitally enhanced Electrification and Automation Smart Motors connected to MindSphere Integrated vibration, magnetic flux and temperature sensors Reduce down times to increase fleet and plant availability and reliability Optimize operation efficiency Maintenance and servicing activities for early planning and optimization Siemens AG 27 Page 25 February 27

26 Drive Train Analytics for increased availability, predictability of downtime and improved maintenance Remote Automated Monitoring & Managed Diagnostics Services supporting condition-based and predictive maintenance for drive systems (HV-motors, MV-drives and application gear units) Promotes increased availability of the drive train, predictability of downtime and improved maintenance Certified experts provide cloud-based monitoring and data evaluation services Siemens AG 27 Page 26 February 27

27 Siemens with comprehensive and seamless Digital Enterprise portfolio for process plants COMOS COMOS Walkinside XHQ Operations Intelligence SIMIT SIMATIC PCS 7 Siemens AG 27 Page 27 February 27

28 Digitalization provides the next level of productivity building on our core competences Electrification and Automation The next level of productivity: Digitalization Vertical solutions and services From Integrated Engineering to Integrated Operations MindSphere Our foundation: Electrification and Automation Our mission: We drive the world We save energy and fuel Grid connect We provide a Digital Twin Gears Motors Inverters Automation Siemens AG 27 Page 28 February 27