Versatile. Smart. Beyond Tough.

Transcription

1 AggMax

2 Versatile. Smart. Beyond Tough. A modular scrubbing and classification system that will maximise product yield from clay bound feedstock in the sand & aggregates, mining and C&D waste recycling sectors.

3 High cast chrome paddles for maximum equipment life - allowing you to continue to meet and exceed your production targets. Beyond Tough The AggMax is packed with design features and innovations that ensure it will perform in the toughest conditions and transform your claybound material into high value materials. Integrated mining grade slurry pump to allow for liberated fines to be recovered to your fines washing plant - maximum product yield and maximum return on your investment. Patented Infinity screening technology on the integrated sizing screen - removes unnecessary weight, deploys power efficiently and reduces overall power consumption.

4 Versatile 5 processes. 1 machine. 1. Feed 2. Scrub 3. Size 4. Stockpile 5. Remove organics & other contaminants

5 Rapid Deployment Pre-wired, factory built and tested to ensure you are up and running in the shortest possible time. Tried & Tested Our testing regime ensures that once your AggMax reaches site it will be ready for work in the shortest possible time. FEA Analysis DAQ testing Electrical & Water testing prior to dispatch

6 Performance & Efficiency Tub design allows material to form its own bed offering superior protection and extending equipment life. Fan arrangement of paddles ensures consistent loads and reduces the overall power requirement. Integrated wear protection plate on every paddle - protects bolts and maximises equipment availability.

7 Carefully controlled feed point to maximise the scrubbing capacity while also ensuring the feed material does not make contact with the twin shafts. Integrated trash screen to allow for the effective removal of organics and other lightweight contaminants. Fluid coupling absorbs start up torque, allowing the motor to reach full speed while under very little load. Optional Variable Speed Drive (VSD) gives additional flexibility over shaft RPM to allow for variations in your feed material. Single motor and gearbox driving the twin shafts ensuring complete synchronisation. Other features which guarantee the performance and efficiency of your AggMax include: Temperature sensors on rear bearings allow you to easily monitor machine performance and extends the working life of your AggMax. Double sealed bearings eliminate the potential for water or material ingress and contamination - maximising the working life of your AggMax. Easily adjustable water controls allow you to make changes quickly and easily depending on the nature of your feed material.

8 Safety First A safer workforce is a happier & more productive workforce. That is why the AggMax is packed with design features and innovations which minimise the time spent on essential plant inspection and maintenance. Pulley system allows easy access to the feed point. Clear area around motor to provide space to work quickly, safely and easily. Lightweight top guards ensure ease of access for equipment inspection and maintenance. Lightweight & robust GRP guards not only contribute to an overall weight reduction but are easy for one person to remove and refit - meaning your AggMax spends more time on the job.

9 Base Unit Model AggMax81 # of products 1 Max Feed capacity Power required Water required Discharge height Sizing screen 80t/hr 67kW 60-80m 3 /hr 2000mm D1-43 AggMax Features & Options AggMax t/hr 68kW m 3 /hr 1100mm H2-60 AggMax t/hr 69kW m 3 /hr 1100mm H2-60 AggMax t/hr 112kW m 3 /hr 1600mm D1-63 AggMax t/hr 114kW m 3 /hr 1200mm H2-60 AggMax t/hr 119kW m 3 /hr 1200mm H2-60 Pre-Screen Options Model Additional power Additional water All models D1-43 7kW 30m 3 /hr D1-63 7kW 40m 3 /hr Recycling / Trash Removal Options All models P kW 100m 3 /hr Screen model D1-43 Additional power 5kW Discharge height 1300mm Standard Features RotoMax - CDE Blue Paint Finish - Heavy duty High Cast Chrome paddles with corrugated face - Thick walled seamless shaft constructed from special alloy steel - Centralised greasing point - Hydraulic Clutch - Single motor and drive arrangement - Lightweight GRP top cover guards - Rubber lined feed chute - Planetary gearbox with Hydraulic Clutch - SKF Spherical Roller Bearings - Temperature sensor on rear bearings Oversize Screen - Infinity D1-43 Dewatering screen - Infinity D1-63 Dewatering screen - Double Deck Infinity H2-60 Rinsing screen - Warman Slurry Pump - SKF Spherical Roller Bearings - Temperature sensor on rear bearings Optional Extras Pre-Rinsing Screen - Infinity D1-43 Dewatering screen - Infinity D1-63 Dewatering screen - Infinity P2-75 Rinsing screen RotoMax - Upward flow design for additional lightweights removal - Recycling modifications Trash Screen - Infinity D1-43 Dewatering screen

10 CDE ProMan World Class Project Management Easy, Safe Access for Operation & Maintenance Ensure Optimum Efficiency with CustomCare Our experience in the design of large turnkey mineral processing projects ensures your project will be designed and delivered to the highest possible standards CDE s ProMan system is proven to deliver highly efficient and productive plants through a process which ensures that lines of communication are clear and everyone involved from both your side and ours knows exactly where the project sits at any given time. This system has been implemented effectively on numerous worldwide projects from the UK and Ireland to India, Middle East, Africa and North America. A dedicated project team is appointed as soon as the project goes live which contains all the major disciplines required to deliver you a truly world class project. Through this process you are allocated a dedicated Single Point Of Contact (SPOC) who is ultimately responsible for the delivery of your project in its entirety. Our wish and yours is for a project that is delivered on time, on budget and performs to the highest possible standards. ProMan is the methodology that has been proven to consistently deliver this outcome. The key to success here is the same as with our design philosophy each project must be constructed individually to take into account the individual characteristics of the site, the material, the deadline and the requirements of the process. Your project team is guaranteed to contain a team of individuals with a combined experience in excess of 50 years in the delivery of numerous processing systems in wide range of industries covering the full range of materials. The inclusion of galvanised walkways and access stairs as standard on the offers both health and safety & operational efficiency advantages. All walkways are fully compliant with European Health and Safety specifications and offer easy access for operators and maintenance personnel. This minimises time required for maintenance thus maximising the operational time of the plant. Following installation of your system the focus switches to ensuring optimum efficiency is maintained. Through our suite of CustomCare packages we will continue to work with you to ensure that this is the case. There are a variety of service level packages available and they offer many services including: - Your own individual CDE Account Manager - Comprehensive Operator Training to ensure the highest levels of health & safety and plant efficiency are maintained. - Regular plant audits to highlight improvements in plant operation & maintenance that will lead to a safer, cleaner, more productive site. - Recommended Spares Lists detailing plant wear parts that should be held in stock to minimise plant downtime when maintenance work is required. - Access to your own tailored CDE Customer Connect Portal on the CDE web site where all documentation relating to your plant is stored for quick and easy access. This also includes a facility where you can arrange a service visit from one of our team of qualified M2500 Service Engineers. Dedicated ProMan Project Team

11 Constantly evolving sector-defining equipment, a dynamic and innovative team, award winning business management and unrivalled dedication to giving each client a professional experience. These factors have made us the world s leading materials washing company. cdeglobal.com Global Headquarters Ballyreagh Industrial Estate Cookstown County Tyrone BT80 9DG Northern Ireland T: F: Asia Office EcoSpace Business Park Block 4A, Floor 6, Action Area II New Town Rajarhat Kolkata , India T: F: Brazil Office Avenida do Contorno, Nº Bairro Funcionários Edifício Amadeus - 16º Andar/Sala: 28 Belo Horizonte - Minas Gerais , Brazil T: USA Office 221 James Jackson Avenue Cary, North Carolina United States Toll Free: CDEUSA T: F: Australia Office Unit 16 Hallmarc Business Park 28 Burnside Road Ormeau QLD 4208 Australia T: