HyperCoat CTPM125 EN

Transcription

1 HypeCoat EN

2 CEATIZIT secets of success Secets of success CEATIZIT is you patne fo exceptional had mateial solutions. Had mateials and tools fom CEATIZIT - ou solutions to complex poblems ae an integal pat of ou customes success. Ou poducts guaantee: economy - long life - speed! And it is pecisely this combination which gives ou business patnes a diect competitive advantage. Pemie pefomance is only possible though a total appeciation of the equiements of ou business patnes. A pefomance achieved though flexible thinking and continuous dialogue with ou customes. A pioneeing spiit and a deep undestanding of powde metallugy chaacteize the histoy of CEATIZIT. One of the attibutes of ou company philosophy is the seach fo pefection: taget oiented - sustainably - passionately! Intensive eseach and development activities, taking into account the pecise equiements and woking pocesses of the custome, ae today s investment fo the solutions of tomoow - and beyond. Copoate values The views and focus of ou business patnes matte Innovative and flexible thinking mattes Communication mattes Employee development mattes Pofessionalism mattes Ou envionment mattes Tailoed cutting tool solutions Cutting mateials, coatings, insets, tooling systems and machining solutions - all this is included in the cutting tool division at CEATIZIT. Woldwide well-known companies pocess advanced mateials applying cutting tool poducts fom CEATIZIT: fom the automotive industy to the aeospace industy, mechanical engineeing, and tool constuction to the oil industy. The basis of these long-tem business elations is the faith of the customes in the extensive know-how of the cabide specialists. 2

3 SPEED > Configuate ove 11,000 poducts online and ode immediately > Immediate ode confimation > Online check egading delivey status of poduct > apid poduct seach via mateial numbes and ISO designations > Odes placed by 6 p.m. (CET) will be dispatched on the same day INFOMATION > Up-to-date CEATIZIT poduct catalogue including all technical details and gaphic illustations > Ceate moe than 100,000 tool combinations online > Accessoies and tool altenatives > Well-stuctued navigation, easy use guidance SEVICES > 98 % delivey availability fo online odes > Available aound the clock > Diect link to you pesonal contact peson > 1:1 dxf tue-to-scale dawings fo download > Sevice suppot though the E-SOLUTIONS Cente > Optimum safety by means of SSL-encoding and pesonal access authoisation BUSINESS > Ode online at individual net pices and conditions > Check invoices, consignments and payments > 'Last-minute' changes of open odes possible > Usage of pesonal ode templates possible > Shipment tacking via Intenet (Tack & Tace) 3

4 Secuity fo you wok piece coves a vaiety of tuning applications in the stainless steel ange: fom finishing to oughing, with outstanding secuity and duability. A specially developed cabide substate and an innovative PVD coating povide the new gade with excellent toughness without detiment to the hot hadness and wea esistance. Both low and high cutting speeds, continuous o inteupted cut in the ISO M25 application ange no poblem fo the new. Poduct advantages YOU benefi ts High esistance to flank wea High cutting speed possible Inceased poductivity educed built-up edge Maximum suface quality Close toleances on the wok piece Good esistance to notching Pocess secuity Impoved machine utilization 4

5 Poduct chaacteistics Chip gooves -F30 the fine-cutting one Finish machining and light cuts Shap cutting edges Highly positive ake angles Fo pecise cuts When excellent suface finish is equied Fo swaf poblems Fo wok pieces with small quantities of mateial to be emoved -M30 the smooth-cutting one Medium machining Shap positive cutting edges Cuved cutting edge educed fomation of bus Good suface finish Low cutting foces Excellent swaf contol Fo unstable machines -M60 the univesal one Medium machining and light oughing einfoced cuttin edges Pocess secuity also in case of heavy skin and cast iegula skin Suitable fo inteupted cut Positive ake angles Minimized built-up edge -F30 a p [mm] -M60 -M30 Finish machining -M30 Medium machining -F30 -M60 f [mm/ev] Medium machining and light oughing 5

6 Stainless steel Main goups Feitic stainless steels Matensitic stainless steels Austenitic stainless steels Duplex (feitic austenitic) stainless steels Industies Ship building Oil industy Aeospace Medical systems Food industy Tanspot industy Mechanical engineeing Typical components Pumps Beaings Fixation pats Agitatos Medical implants Flanges Tube couplings Heat exchanges 6

7 Application Had mateials Steel Stainless Tuning Finishing to oughing Continuous and inteupted cut Heat esistant Non feous metals Main application Extended application Cast ion Type/ecommendation F M F M Fine machining Medium machining ough machining ideal good still possible Machining type/stability excellent good acceptable difficult ecommended application Consistent cutting depth Inconsistent cutting depth Inteupted cutting depth Chip goove -F30 -M30 -M60 Machining type Mateial 7

8 Pactical tests Pactical examples FLANGE X2CNiMo Longitudinal tuning + face tuning Cutting data: v c = 160 m/min a p = 2.50 mm f = 0.27 mm/ev ctpm % ctpm125 Competito/benchmak Tool life: 4 pats CEATIZIT Tool life: 6 pats SPACE BUSH X5CNi18-10 Longitudinal tuning Cutting data: v c = 220 m/min a p = 3.0 mm f = 0.35 mm/ev ctpm % ctpm125 Competito/benchmak Tool life: 50 pats CEATIZIT Tool life: 65 pats 8

9 CEATIZIT designation system Manufactue: CEATIZIT CTP M125 Cutting mateial W - Uncoated cabide C - CVD coated cabide P - PVD coated cabide T - Uncoated cemet E - Coated cemet N - Uncoated silicon nitide M - Coated silicon nitide S - Mixed ceamic I - Sialon D - PCD B - CBN L - CBN coated H - Sinteed HSS ISO 513 Application ange Fo example: 05 - ISO K05/P Main application (mateial) Vaiant 1: numbe 1 - Steel 2 - Stainless steel 3 - Cast ion 4 - Light and non feous metals, non metals 5 - Heat esistant alloys, titanium 6 - Had mateials 7 - Univesal gade fo a vaiety of applications Main application (machining method) 1 - Tuning 2 - Milling 3 - Pating and gooving 4 - Dilling 5 - Theading 6 - Othes 7 - Univesal gade fo a vaiety of applications Main application (mateial) Vaiant 2: ISO lette P - Steel M - Stainless steel K - Cast ion N - Light and non feous metals, non metals S - Heat esistant alloys, titanium H - Had mateials X - Univesal gade fo a vaiety of applications 9

10 Gade desciption HC-P35 HC-M25... Composition: Co 9.6%; mixed cabides 7.8%; othes 0.4%; WC balance Gain size: 1-2 µm Hadness: HV 1460 Coating specification: TiN / TiAlN; 6 µm Steel.. Toughness Wea esistance Stainless.. Toughness Wea esistance Application ange F30 / M30 / M60 Machining situation and stability Machining type Chip goove Mateial F / M / γ F F30 γ = 15 a p : 0,8 2,5 mm f: 0,1 0,35 mm γ M M30 γ = 10 a p : 1,0 4,5 mm f: 0,15 0,4 mm γ M60 M γ = 6 a p : 1,5 6,0 mm f: 0,25 0,5 mm MasteGuide: Steel Stainless Heat esistant Main application Extended application Machining situation and stability: excellent good acceptable difficult ecommendation: ideal good still possible Machining type: F Fine machining M Medium machining ough machining 10

11 Gade oveview Gade designation Standad designation Cutting mateial Application ange HC-P35 P HC-M25 P A F N S H Steel Stainless Cast ion Non feous metals Heat esistant Had mateials Main application Extended application Chip goove application ange a p [mm] Application ange: CNMG EN-F30 a p : f: 0,8 2,5 mm 0,1 0,35 mm Stainless steel Steel in geneal ,1 0,2 0,3 0,4 0,5 0,6 f [mm/ev] f [mm/u] a p [mm] Application ange: CNMG EN-M30 a p : f: 1,0 4,5 mm 0,15 0,4 mm Stainless steel Steel in geneal Supe alloys ,1 0,2 0,3 0,4 0,5 0,6 f [mm/ev] f [mm/u] a p [mm] Application ange: CNMG EN-M60 a p : f: 1,5 6,0 mm 0,25 0,5 mm Stainless steel Steel in geneal Supe alloys ,1 0,2 0,3 0,4 0,5 0,6 f [mm/ev] f [mm/u] 11

12 Insets CNMG -F30 -M30 -M60 [mm] Type, desciption L N l d s d 1 [mm] [mm] [mm] [mm] 0,40 CNMG EN-F30 N 12,90 12,70 4,76 5,16 0,80 1,20 1,60 CNMG EN-F30 N 12,90 12,70 4,76 5,16 CNMG EN-M30 N 12,90 12,70 4,76 5,16 CNMG EN-M60 N 12,90 12,70 4,76 5,16 CNMG EN-M30 N 12,90 12,70 4,76 5,16 CNMG EN-M60 N 12,90 12,70 4,76 5,16 CNMG EN-M30 N 12,90 12,70 4,76 5,16 CNMG EN-M60 N 12,90 12,70 4,76 5,16 Main application Extended application Steel Stainless Cast ion Non feous metals Heat esistant Had mateials Intenational CEATIZIT ange, fo pesent availability see pice list Odeing example: 10 pieces CNMG EN-F30 12

13 Insets DNMG -F30 -M30 -M60 [mm] Type, desciption L N l d s d 1 [mm] [mm] [mm] [mm] 0,40 DNMG EN-F30 N 11,60 9,52 4,76 3,81 DNMG EN-F30 N 11,60 9,52 4,76 3,81 0,80 DNMG EN-M30 N 11,60 9,52 4,76 3,81 1,20 DNMG EN-M30 N 11,60 9,52 4,76 3,81 0,40 DNMG EN-F30 N 15,50 12,70 6,35 5,16 DNMG EN-F30 N 15,50 12,70 6,35 5,16 0,80 DNMG EN-M30 N 15,50 12,70 6,35 5,16 DNMG EN-M60 N 15,50 12,70 6,35 5,16 DNMG EN-M30 N 15,50 12,70 6,35 5,16 1,20 DNMG EN-M60 N 15,50 12,70 6,35 5,16 Main application Extended application Steel Stainless Cast ion Non feous metals Heat esistant Had mateials Intenational CEATIZIT ange, fo pesent availability see pice list Odeing example: 10 pieces DNMG EN-F30 13

14 Insets SNMG -F30 -M30 -M60 [mm] Type, desciption L N l d s d 1 [mm] [mm] [mm] [mm] 0,40 SNMG EN-F30 N 12,70 12,70 4,76 5,16 0,80 1,20 SNMG EN-F30 N 12,70 12,70 4,76 5,16 SNMG EN-M30 N 12,70 12,70 4,76 5,16 SNMG EN-M60 N 12,70 12,70 4,76 5,16 SNMG EN-M30 N 12,70 12,70 4,76 5,16 SNMG EN-M60 N 12,70 12,70 4,76 5,16 1,60 SNMG EN-M60 N 12,70 12,70 4,76 5,16 Steel Stainless Cast ion Non feous metals Heat esistant Had mateials Main application Extended application Intenational CEATIZIT ange, fo pesent availability see pice list Odeing example: 10 pieces SNMG EN-F30 14

15 Insets TNMG -F30 -M30 -M60 [mm] Type, desciption L N l d s d 1 [mm] [mm] [mm] [mm] 0,40 TNMG EN-F30 N 16,50 9,52 4,76 3,81 0,80 1,20 TNMG EN-F30 N 16,50 9,52 4,76 3,81 TNMG EN-M30 N 16,50 9,52 4,76 3,81 TNMG EN-M60 N 16,50 9,52 4,76 3,81 TNMG EN-M30 N 16,50 9,52 4,76 3,81 TNMG EN-M60 N 16,50 9,52 4,76 3,81 Main application Extended application Steel Stainless Cast ion Non feous metals Heat esistant Had mateials Intenational CEATIZIT ange, fo pesent availability see pice list Odeing example: 10 pieces TNMG EN-F30 15

16 Insets VNMG -F30 -M30 [mm] Type, desciption L N l d s d 1 [mm] [mm] [mm] [mm] 0,40 VNMG EN-F30 N 16,60 9,52 4,76 3,81 0,80 VNMG EN-F30 N 16,60 9,52 4,76 3,81 VNMG EN-M30 N 16,60 9,52 4,76 3,81 Main application Extended application Steel Stainless Cast ion Non feous metals Heat esistant Had mateials Intenational CEATIZIT ange, fo pesent availability see pice list Odeing example: 10 pieces VNMG EN-F30 16

17 Insets WNMG -F30 -M30 -M60 [mm] Type, desciption L N l d s d 1 [mm] [mm] [mm] [mm] 0,40 WNMG EN-F30 N 6,50 9,52 4,76 3,81 0,80 1,20 0,80 1,20 WNMG EN-F30 N 6,50 9,52 4,76 3,81 WNMG EN-M30 N 6,50 9,52 4,76 3,81 WNMG EN-M60 N 6,50 9,52 4,76 3,81 WNMG EN-M30 N 6,50 9,52 4,76 3,81 WNMG EN-M60 N 6,50 9,52 4,76 3,81 WNMG EN-F30 N 8,69 12,70 4,76 5,16 WNMG EN-M30 N 8,69 12,70 4,76 5,16 WNMG EN-M60 N 8,69 12,70 4,76 5,16 WNMG EN-M30 N 8,69 12,70 4,76 5,16 WNMG EN-M60 N 8,69 12,70 4,76 5,16 Main application Extended application Steel Stainless Cast ion Non feous metals Heat esistant Had mateials Intenational CEATIZIT ange, fo pesent availability see pice list Odeing example: 10 pieces WNMG EN-F30 17

18 Cutting data Gades, mateial Wok piece mateial Type of teatment / alloy VDI 3323 goup Hadness HB v c [m/min] annealed 0.15% C Non alloyed steel annealed 0.15% % C tempeed 0.45% C annealed A Low alloyed steel tempeed tempeed 7 / High alloyed steel annealed tempeed Coosion esistant steel annealed tempeed feitic matensitic annealed feitic / matensitic Stainless steel quenched quenched austenitic duplex hadened matensitic / austenitic

19 CEATIZIT woldwide CEATIZIT woldwide Poduction sites in the thee big economic aeas with a woldwide netwok of CEATIZIT sales and suppot enginees plus many CEATIZIT distibution patnes guaantee custome vicinity. We maintain the dialogue with ou customes and stive fo long-tem patneships. Find you pesonal distibution patne at: CEATIZIT woldwide poduction sites and suppot centes CEATIZIT woldwide sales centes CEATIZIT woldwide distibution patne netwok CEATIZIT woldwide Paent company in Luxemboug CEATIZIT Luxemboug Sàl oute de Holzem 101 L-8232 Mame Tel.: Fax: info@ceatizit.com Contact fo futhe infomation: CEATIZIT Austia Gesellschaft m.b.h. A-6600 eutte/tyol Tel.: +43 (5672) Fax: +43 (5672) info.austia@ceatizit.com 19

20 EN We eseve the ight to make technical changes fo impovement of the poduct.