Wellmann. Engineering

Transcription

1 Certified specialized welding company in accordance to DIN EN ISO Certified company according to DIN EN EXC2 supporting components and kits for steel carriers Quality management according to DIN EN ISO 9001:2015 Certification of welding processes according to DIN EN Specialized company according to 19 WHG (German Water Resource Act) Wellmann Engineering We design product processes Wellmann Anlagentechnik GmbH Künsebecker Weg Halle (Westf.) Tel. +49 (5201) Fax +49 (5201) The Company Philosophy and self-image page 02 Wellmann Engineering Expertise, experience and intuition page 06 Wellmann Automation Process optimisation through automation and IT consulting page 07 Wellmann Service Focus on your needs page 10 Art. Nr.: / 17

2 Wellmann Anlagentechnik Wellmann Anlagentechnik WELLMANN ANLAGENTECHNIK Our Philosophy We design production processes... for the essential things in life from raw materials to the final product for small and large companies flexible for all requirements at home and worldwide... with enthusiasm and responsibility. This is why Wellman Engineering sees itself today as a flexible, internationally operating partner to industry. Our self-image The needs of our customers influence our daily operations We take our customers requirements seriously and assess them realistically We work closely with our customers and complement each other We work as a team. We are open and constructive in interacting with each other Appreciation is important to us and we therefore understand the work carried out by others We realise that our daily actions must serve as a role model so that our performance is perceived as the standard We know that continuous training is the key to achieving maximum performance and therefore always apply the most up-to-date scientific knowledge 02 03

3 Wellmann History Wellmann History Founda on as engineering- and selling-office for produc on processes Expansion of the engineering office and ge ng up a service warehouse 5 employees Reloca on and expansion of the office and warehouse capacity 8 employees New office and produc on site at Künsebecker Weg 48, Halle (Wes.) 23 employees New business unit Pharma 40 employees New pharma-office at loca on Kamen Founda on of the loca ons Bad Frankenhausen and Wust for increased market coverage New office at loca on Riedstadt and Burgthann Wellmann Engineering established the Agenda 2020 as a global ac ng service company Expansion of the office and produc on site at loca on Halle (Wes.) 125 employees Advancement of the 3 business units Engineering, Automa on, Service Management expansion Gerhard Wellmann and Thorsten Vogt WELLMANN HISTORY Benefit from our experience For over 25 years Wellmann has stood for ground-breaking technologies and systems for numerous production processes. The success story began in 1991 in the dairy industry, which allowed Wellmann Engineering to establish itself today as an internationally active and recognised process expert. Today, in addition to process engineering solutions for the dairy industry, Wellmann Engineering also develops solutions for the entire food industry, the beverage, confectionery, baking and meat industries as well as the pharmaceutical industry and brewery sector. Process engineering innovations implemented in a flexible and committed manner are the Company s trademark today. Wellmann is regarded as the problem-solver for customers and implements these with technical know-how and an instinct for effective and efficient processes. Wellmann s claim of constantly reinventing itself and providing the greatest potential for innovation is due to its highly motivated and competent specialists in the engineering, automation and service divisions. With the appropriate specialists and right concepts in each division Wellmann Engineering is able to implement highly complex projects for you - all from a single source! The success of Wellmann Engineering as a process engineering specialist in domestic and international markets is based on individual consulting and a high degree of flexibility. Our excellent employees are a key asset in this regard. We can only deliver the highest performance to you with highly motivated and qualified employees. Gerhard Wellmann, founder and owner of Wellmann Anlagentechnik GmbH 04 05

4 Wellmann Engineering Wellmann Engineering Process Defini on phase Process analysis Concept prepara on Basic Engineering Budget prepara on Detail Engineering Material procurement Inhouse-modular manufacturing Construc on zones assembling Commissioning Training staff Produc on support Process op misa on WELLMANN ENGINEERING Expertise, experience and intuition Wellmann Engineering solves highly complex engineering tasks through the successful cooperation between experts in process engineering and automation technologies. We support our customers and partners from one source from the first briefing through the CAD construction, selection and purchase of materials, PLC programming, pre-assembly and assembly to commissioning. The focus in all solutions is always on the specific features of the customer so that a customised solution is always developed. We develop process engineering concepts in accordance with the requirements for the pharmaceutical, beverage and food industries. For the beverage industry we develop concepts for the production of mineral water and lemonade and advise breweries. Within the food industry we also support milk processing companies, dairies, bakery companies, meat processing companies as well as producers and processors of chocolate. Besides these core business areas specialists are involved in the production of vegetable oil and renewable fuels. We are your partner for solving your problems! Our success is based on close collaboration with you as the customer and ensuring that the processes are transparent and can be accessed at all times by our customers. Flexibility, commitment and expert knowledge of our employees ensure your success - and that is what our customers rely on and have been for over 25 years. Your benefits Ability to plan through adherence to schedules and budgets Transparency of all process steps through intensive communication Effective exchange of experiences and mutual learning throughout the project Our services Project support/management from the concept design through implementation up to commissioning and production support Software development for process automation Process analysis to identify potential for rationalisation Process tracking Recording of production data and analysis, e.g. for batch tracking Documentation in accordance with internationally accepted standards Service, maintenance, repairs Refurbish of used machinery 06 07

5 Wellmann Automation Industry Industry Wellmann Automation Control Monitoring Connect Connect SCADA MES ERP Bluetooth Worlds Worlds WLAN OPC RFID Field Level Control Level Profinet Profibus WELLMANN AUTOMATION Process optimisation through automation and IT consulting Reliability, quality, optimal process parameters, innovative concepts, user-friendly operator interfaces and functional safety form the basis for an optimal automation solution. Our automation team is specialised in solving problems relating to process engineering and provides you with consultancy services, concept design through IT consulting to after-sales service - all from a single source. Wellmann Engineering develops tailor-made and integrated IT and automation solutions for your processes and needs and integrates these solutions into your existing infrastructure. Basic engineering forms the basis for each new customer-specific concept, extension or upgrade of your existing process landscape and controls. Adherence to budgets and time schedules are important objectives within Wellmann Engineering s project management. The project s success is therefore guaranteed by Wellmann Engineering by means of standardised processes used in project management. We provide you with programming ranging from a simple controller to graphic visualisation with touchscreen operation. Our automation concepts for complex production processes provide you with everything you need from operational control systems with an ERP interface and the recording of production data with batch tracking to make your processes safe. Besides pure automation concepts we provide you with IT consultancy services tailored to meet your individual needs thereby enabling us to make your process engineering more stable and reliable. Our services Automatic control programs Visualisation of systems Control and visualisation systems for the pharmaceutical industry Control systems with interface to ERP systems Hardware engineering using EPLAN Electric P8 software for electric/pneumatic systems Software engineering using WinCC, Win CC flexible, Totally Integrated Automation (TIA) Portal or Wonderware in accordance with applicable FDA requirements Prospective and retrospective validation Recipe management (ingredients and process steps) Raw materials warehouse management Batch tracking Commissioning Software qualification Migration of existing control systems (Siemens, Erdmann) Our concepts Wellmann Engineering concepts provide your company with transparency along the entire process chain. All processes must be looked at from the bottom-up for perfect automation control. This is where the Wellmann Engineering concepts come into play and ensure reliable process management for hardware and software from the production to administration control level

6 Wellmann Service Wellmann Service WELLMANN SERVICE We are always at your disposal and your needs are our priority Our flexibility and expertise permanently guarantee the availability of your process technology and plant engineering. The reduction in downtimes is ensured by the partner-based collaboration with you as the customer. This is why Wellmann customers worldwide rely today on these services. The success in ensuring reliability of differing plant engineering and process technologies is already determined in advance from the start of the planning process. Experienced project managers avoid errors that could otherwise be made in the planning phase, thereby ensuring the availability of your processes. A permanent team is always assigned to your system in order to exploit project-specific knowledge. In the event of a fault our service team provides immediate on-site support and advice. Quick access to your machinery is required to reduce machine downtimes. Our on-line service concept with remote maintenance ensures that the fault is analysed quickly and thereby rectified. The timely exchange and replacement of wear parts is a prerequisite for preventing unintended production downtimes. Detailed analyses of the actual system status are necessary to draw up maintenance and repair plans to prevent production downtimes and eliminate weaknesses. As your partner, Wellmann Engineering carries out these tasks for you and safeguards your production. Online-Service Fault analyses, program changes or optimisation and even small start-ups are carried out directly on-line, without any travel time. This service ensures that costs are always under control and service times are as short as possible. Service-Hotline A team of employees experienced in engineering, automation and servicing is available at Wellmann Engineering from 7.30 am to 5 pm on Monday to Friday. At the weekend, our customers with a service agreement have a designated contact person, who provide you with assistance in the event of machine downtimes. Our skills Assembly and commissioning Maintenance and repairs Periodic inspection (Ordinance on Industrial Health and Safety (BetrSicnV)) Master service agreement Spare part service and merchandise Repair service Qualification and calibration Optimisation of processes and IT 10 11