D38999 KJA MIL-DTL Series III

Transcription

1 D38999 KJA L-DTL Series KJA L-DTL Series connectors offer high density contact arrangements in a miniature circular shell. Originally designed for the especially demanding requirements of today s high performance military and commercial aircraft, these connectors are finding their way into applications needing extremely reliable interconnections. KJA s features include, total environmental sealing, wide operating temperature range (-65 C up to 200 C), quick-mating, triple lead threaded, self-locking coupling, 100% scoop proof shell design, E - RF shielding, and are available in a ruggedized 500 hour salt spray plating. Applications Features High Performance ilitary Aircraft Commercial Airlines Communications Equipment High Reliability D KJA style connectors are used in performance aircraft that demand reliable connections in some of the most rigorous environments. The connectors must perform flawlessly under wide temperature ranges, high vibrations and be resistant to a vast array of contaminants. Visual confirmation of complete mating is accomplished by the plug coupling nut covering over a red band on the mating shell. Outstanding E Shielding Protection These connectors provide excellent signal integrity due to the shielded mating system that utilizes 360 degree shell grounding fingers providing protection of up to 65 db at 10 GHz. Operates at Extreme Temperatures These connectors will operate in temperatures from -65 C up to 200 C (-85 F up to 392 F). High Density Connectors f space and weight are at a premium, KJA connectors offer up to 128 contacts per connector. deally suited for the demands of today s digital electronics used on fly-by wire aircraft, advanced robotics, and critical industrial equipment. Armored Personnel Carriers & Tanks issiles Shipboard Self-Locking Connector Systems Self-locking coupling nuts and self-locking endbell accessory hardware provide the best performance for threaded connectors in high vibration applications. Broad Range of ilitary and Commercial Accessories any military standard endbells to specifications and a wide array of cable termination style are available. Straight, 45 and 90 degree endbells come in many styles from low cost standard clamp to shielded environmentally sealed and everything in between. Contacts Protection KJA connectors are designed to be scoop proof. Pin contacts are recessed to prevent contact damage and contact shorting from happening when connector halves are put together while mating. Contact Retention Clips KJA s utilize all metal contact retention tines (unlike some manufacturers that use plastic) which assure the highest level of serviceability and unparalleled contact retention. L-DTL approved KJA s are fully intermatable and intermountable with all other manufacturer's L-DTL Series connectors. 191 D38999 KJA L-DTL Series

2 Technical Specifications ATERALS & FNSHES Shell Platings Contacts Aluminum alloy W - Olive drab chromate over cadmium over electroless nickel per QQ-P-416 F - Electroless Nickel per QQ-N-290 Copper alloy Plating Gold plate, 50 microinches per L-G type, grade C, class 1 nsulator Hard plastic wafer which contains metal retention tines for high reliability retention of crimp contacts Grommet & Seals Silicone based elastomer Grounding Springs Beryllium copper (Grounded Plug Only) ELECTRCAL DATA Contact Sizes 22D, 20, 16 and 12 Operating Voltage (Vac rms) & Test Voltage (Unmated Condition) D38999 KJA L-DTL Series 192 Current Rating by contact size and wire accommodation (Test Amps) Contact Resistance of mated contacts end to end nsulation Resistance ECHANCAL Operating Temperature Sealing Wire Sealing Range Service Rating Test Voltages N Sea Level ,000 feet ,000 megohms minimum Wire Size 22D Contact Size aximum illivolt Drop 22D W plating -65 C to 175 C (-85 F to 347 F) F plating -65 C to 200 C (-85 F to 392 F) Against sand, dust per L-STD-202 & ice resistance Contact Size inimum inches aximum inches inimum mm aximum mm 22D

3 Technical Specifications nsulation Strip Length Contact Size Strip Length inch (mm) 22D.125 (3.18) (4.77) (4.77) (4.77) ating Life 500 cycles minimum Salt Spray Finish W: 500 hour per L-STD-1344A method 1001 condition C Finish F: 48 hour per L-STD-1344A method 1001 condition B Temperature Durability Finish W 175 C (347 F), Finish F 200 C (392 F), mated, wired test period 1000 hours to L-STD-1344 ethod 1005 Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per L-STD-1344A ethod 1016 condition a - l Sine Vibration 60g at -65 C to C (-85 F to +392 F) ambient temperature with simulated accessory load Random Vibration 49.5 grms at ambient temperatures Shock 300 grms E Shielding 100 Hz to 10 GHz - minimum attenuation of 50 db Effectiveness Contact Type Crimp, fiber optic, coax, twinax, or printed circuit Number of Circuits 3 to 128 Contact nsertion nsertion from rear of connector with simple plastic or high quality metal hand tool. Extraction from rear with simple plastic or high quality metal hand tools Contact Retention Per L-DTL tested to L-STD-1344A method 2007 Polarization Approvals Five keyways with optional minor keyways rotation (Note insert and main keyway remain fixed) L-DTL Cross Section Contact Axial load Axial load Newtons +/-10% Pounds +/-10% 22D D38999 KJA L-DTL Series

4 STEP 1 Choose Shell Style How to Order STEP 2 Choose Finish F = Electroless Nickel OR D38999 KJA L-DTL Series 194 D38999/20 KJA0T Flanged Receptacle D38999/24 KJA7T Jam Nut Receptacle Example: ilitary Example: Commercial 1 Shell Style 1 Shell Style KJA0 and KJA7 mate with KJA6 Order by numbers in green, all other numbers are for assistance in selecting the proper part #. D38999/26 KJA6T Cable Plug STEP 7 Create Part # by using these 6 steps 2 Finish 3A Layout 1st # 3 Layout 2 Plating D38999/20 F A35 P N KJA0T 9 F 35 4 Contact 3B Layout 2nd # Note: To develop KJA part # Step 3 is divided into 3A and 3B. 3A (Shell size) precedes Step 2 (Plating Designation) followed by 3B, last part of layout # (Omit the dash) 5 Rotation P N L/C 4 Contact W = Olive Drab Chromate over Cadmium over Electroless Nickel Available with PC pins. Call for more details. 5 Rotation 6 odifier Legend for charts: Dark Green Type = ilitary Part number only Black Type/Light Green Field = Commercial Part number only Dark Green Type/Light Green Field = ilitary & Commercial Part number Grey Field = General information only

5 STEP 3 Choose Layout (Listed by Shell Size) For listing by # of contacts, see pages ilitary Commercial Service Contacts D38999 KJA Rating Total See Chart on Layout Layout Page 192 Number 22D A A B B B C C C D D D D D D E E E E F F F G G G G G G ** H H H H J *** * 3** J J J J * J * J S S *** 8 8*** Note: when ordering KJAs, see Commercial example STEP Step 3A Step 2 Step 3B Shell Size Plating Layout Replaces Dash S = Socket only *COAX **Twinax ***COAX/Twinax Call for more information How to Order P = Pin S = Socket STEP 4 Choose Contact Note: See Step 6 if you are not ordering contacts with part. A = Less Pin Contacts B = Less Socket Contacts STEP 5 Choose Rotation STEP 6 odifier For other commercial modification, i.e., less tools, with PC contact or with endbell, call. Omit for standard contacts L/C = for use with standard contacts, but supplied without contacts, seal plugs or tools (P.O. must state Less Contacts) Note: L/C is not marked on part ay be used for special contact types (PC Pin, Thermocouple, Fiberoptic). N = Normal (Standard) A = Next ost Popular B = Not Popular (limited availability) C = D = Check for availability E = inor Key Locations Shell AR & BR & CR & DR & Size AP BP CP DP 9 N A B C D E N A B C D E N A B C D E N A B C D E Receptacle Plug 195 D38999 KJA L-DTL Series

6 Layouts by Number of Contacts View of ating Face of Pin nsert Contacts SERVCE RATNG A #20 G #8 ** B #20 D #16 B #20 E #12 A #22D Contacts D38999 KJA L-DTL Series 196 SERVCE RATNG SERVCE RATNG SERVCE RATNG C #20 B #22D H #16 E #16 D #20;1-#16 C #22D #8*** COAX*** G #16 C #20 D #20 J #16;12-#12 F #16 Contacts * Coax ** Twinax *** Coax/Twinax Call for more information. D #20 E #20 G #12 Contacts J #12 J #16 D #20;4-#16

7 Layouts by Number of Contacts Contacts Socket nsert Only SERVCE RATNG #20;13-#16;4*#12;3**#8 *** F #20 D #22D #16 G #20;2-#16 Contacts SERVCE RATNG G #20 J #20;4*-#8 * J #20;20-# #20;4-#16;2*#8 * Contacts SERVCE RATNG SERVCE RATNG E #22D F #22D H # #22D;2-#20;11-#16 J #20;8-#16 G #22D J #20 H #22D H # #22D;8-#20;10-#16;6-#12 Contacts Available in socket insert only. J #22D 197 D38999 KJA L-DTL Series

8 Contacts Pins 1st 2nd 3rd Head goes in first, trim excess Pin Wire Strip Wire Range Wire Hole Contact Wire Size Contact Color Bands Lengths Filler Color Size AWG Part Number in ax 22D 22,24,26 & / Orange Blue Black.125 (3.18).030 (0.76).054 (1.37) S Black 20 20,22 & / Orange Blue Orange.188 (4.77).040 (1.02).083 (2.11) S Red 16 16,18 & / Orange Blue Yellow.188 (4.77).065 (1.65).109 (2.77) S Blue D38999 KJA L-DTL Series & / Orange Blue Green.188 (4.77).097 (2.46).142 (3.61) S Yellow 8 Coax* (3.43).155 (3.94) S For Printed Circuit, Fiber Optic (L-T-29504/4 for size 16 contacts) or Thermocouple Contacts, call. Sockets 1st 2nd 3rd Contact Wire Size Socket Contact Color Bands Wire Strip Wire Range Wire Hole Size AWG Part Number Lengths in ax Filler Color 22D 22,24,26 & / Orange Yellow Gray.125 (3.18).030 (0.76).054 (1.37) S Black 20 20,22 & / Orange Green Brown.188 (4.77).040 (1.02).083 (2.11) S Red 16 16,18 & / Orange Green Red.188 (4.77).065 (1.65).109 (2.77) S Blue & / Orange Green Orange.188 (4.77).097 (2.46).142 (3.61) S Yellow 8 Coax* (3.43).155 (3.94) S For Printed Circuit, Fiber Optic (L-T-29504/5 for size 16 contacts) or Thermocouple Contacts, call. * Call for more information. Head goes in first, trim excess Contact Color Codes 0 Black 5 Green 1 Brown 6 Blue 2 Red 7 Violet 3 Orange 8 Gray 4 Yellow 9 White

9 Contact Tools Color Hand Crimp Power Turret Use Locator Plastic nsertion/ nsertion Extraction etal nsertion Color etal Extraction Band Tool Crimp Tool Heads Color Extraction Tool Tip Color Tip Color Tool Band Tool /2-01 CBT / /14-01 Green White S27495A22 Black S27495R22 Black White 22520/1-01 CBT /1-04 Red 81969/14-10 Red Orange S27495A20 Red S27495R20 Red White 22520/1-01 CBT /1-04 Blue 81969/14-03 Blue White S27495A16 Blue S27495R16 Blue White 22520/1-01 CBT /1-04 Yellow 81969/14-04 Yellow White DAK95-12B - DRK95-12B D Tool Kit D Tool Kit Color Hand Crimp Power Turret Use Locator Plastic nsertion/ nsertion Extraction etal nsertion Color etal Extraction Band Tool Crimp Tool Heads Color Extraction Tool Tip Color Tip Color Tool Band Tool /2-01 CBT / /14-01 Green White S27495A22 Black S27495R22 Black White 22520/1-01 CBT /1-04 Red 81969/14-10 Red Orange S27495A20 Red S27495R20 Red White 22520/1-01 CBT /1-04 Blue 81969/14-03 Blue White S27495A16 Blue S27495R16 Blue White 22520/1-01 CBT /1-04 Yellow 81969/14-04 Yellow White DAK95-12B - DRK95-12B Band #1 indicates Tool Size Band #2 indicates Removal Tool D Tool Kit D Tool Kit Kit contains: Crimp tool Locator(s) etal insertion tool Kit contains: Crimp tool Locator(s) etal insertion tool etal extraction tool nstructions n a handy carrying case etal extraction tool nstructions n a handy carrying case 199 D38999 KJA L-DTL Series

10 Dimensions Wall ount Receptacle D38999/20 KJA0 D38999 KJA L-DTL Series 200 Front Flange to Overall ating Rear ating Flange Outer nner Shell Size Length Face etric Thread Thread Class Thickness Flange Hole Hole B (Plated) 2A (Plated) F D38999/20 KJA0 A max +1.4/0.0 C D E ±0.3 G1 G2 T TT A x1.0-6g 0.100R 5/8-.1P-.3L-TS B x1.0-6g 0.100R 3/4-.1P-.3L-TS C x1.0-6g 0.100R 7/8-.1P-.3L-TS D x1.0-6g 0.100R 1-.1P-.3L-TS E x1.0-6g 0.100R 1 3/16-.1P-.3L-TS F x1.0-6g 0.100R 1 1/4-.1P-.3L-TS G x1.0-6g 0.100R 1 3/8-.1P-.3L-TS H x1.0-6g 0.100R 1 1/2-.1P-.3L-TS J x1.0-6g 0.100R 1 5/8-.1P-.3L-TS See page 257 for Nut Plates and Sealing Screws. Jam Nut Receptacle D38999/24 KJA7 Front Flange to Flange Overall ating Rear ating Flange Wrench Shell Size Length Face etric Thread Thread Class Thickness Jam Nut Flats (Plated) 2A (Plated) E Thread F S D38999/24 KJA7 A max B max C D R ±0.4 A x1.0-6g 0.100R 5/8-.1P-.3L-TS x1-6g 0.100R B x1.0-6g 0.100R 3/4-.1P-.3L-TS x1-6g 0.100R C x1.0-6g 0.100R 7/8-.1P-.3L-TS x1-6g 0.100R D x1.0-6g 0.100R 1-.1P-.3L-TS x1-6g 0.100R E x1.0-6g 0.100R 1 3/16-.1P-.3L-TS x1-6g 0.100R F x1.0-6g 0.100R 1 1/4-.1P-.3L-TS x1-6g 0.100R G x1.0-6g 0.100R 1 3/8-.1P-.3L-TS x1-6g 0.100R H x1.0-6g 0.100R 1 1/2-.1P-.3L-TS x1-6g 0.100R J x1.0-6g 0.100R 1 5/8-.1P-.3L-TS x1-6g 0.100R Dimensions in mm except ating Thread O RNG

11 Straight Plug Grounded Dimensions D38999/26 KJA6 Overall Rear ating Thread Overall Shell Size length etric Thread Class 2B Diameter B (Plated) (Plated) W D38999/26 KJA6 A AX C D E AX F AX +.2/-.1 A mm 18.4mm 12x1.0-6g 0.100R 5/8-.1P-.3L-TS 21.8mm 19.0mm 19.3mm B mm 21.1mm 15x1.0-6g 0.100R 3/4-.1P-.3L-TS 25.0mm 21.9mm 19.3mm C mm 25.4mm 18x1.0-6g 0.100R 7/8-.1P-.3L-TS 29.4mm 26.1mm 19.3mm D mm 28.7mm 22x1.0-6g 0.100R 1-.1P-.3L-TS 32.5mm 29.3mm 19.3mm E mm 32.2mm 25x1.0-6g 0.100R 1 3/16-.1P-.3L-TS 35.7mm 32.8mm 19.3mm F mm 34.9mm 28x1.0-6g 0.100R 1 1/4-.1P-.3L-TS 38.5mm 35.5mm 19.3mm G mm 38.1mm 31x1.0-6g 0.100R 1 3/8-.1P-.3L-TS 41.7mm 38.7mm 19.3mm H mm 41.1mm 34x1.0-6g 0.100R 1 1/2-.1P-.3L-TS 44.9mm 41.7mm 19.3mm J mm 44.3mm 37x1.0-6g 0.100R 1 5/8-.1P-.3L-TS 48.0mm 44.9mm 19.3mm Dimensions in mm Wall ount Receptacle Dimensions in inches (mm) Panel Cutouts Jam Nut Receptacle Shell Size D38999/20 & KJA0 Wall ount D38999/24 & KJA7 Jam Nut H dia Front A B (.130) ount (.025) (000) D38999 KJA G1 G (.000) J N (.000) (.025) A (18.26).594 (15.09).134 (3.40).626 (15.90).700 (17.78).670 (17.02) B (20.62).719 (18.26).134 (3.40).751 (19.08).825 (20.96).770 (19.59) C (23.01).812 (20.62).134 (3.40).876 (22.25) (25.65).955 (24.26) D (24.61).906 (23.01).134 (3.40) (25.43) (28.83) (27.56) E (26.97).969 (24.61).134 (3.40) (30.18) (32.01) (30.73) F (29.36) (26.97).134 (3.40) (31.78) (35.18) (33.91) G (31.75) (29.36).134 (3.40) (34.95) (38.35) (37.08) H (34.93) (31.75).160 (4.06) (38.38) (41.53) (40.29) J (38.10) (34.93).160 (4.06) (41.30) (44.70) (43.43) Wall ount Receptacle D38999/20 Rear ount.125 (3.18) ax Panel Thickness Jam Nut Receptacle D38999/24 Jam Nut.125" (3.18) ax/.062" (1.57) in 201 D38999 KJA L-DTL Series

12 Accessories D38999 KJA L-DTL Series 202 Receptacle Dust Caps D38999 KJA Dummy Receptacles For Flanged For Jam Nut Plug Cap A 9 D38999/22AW D38999/33**9R D38999/33**9N D38999/32**9## B 11 D38999/22BW D38999/33**11R D38999/33**11N D38999/32**11## C 13 D38999/22CW D38999/33**13R D38999/33**13N D38999/32**13## D 15 D38999/22DW D38999/33**15R D38999/33**15N D38999/32**15## E 17 D38999/22EW D38999/33**17R D38999/33**17N D38999/32**17## F 19 D38999/22FW D38999/33**19R D38999/33**19N D38999/32**19## G 21 D38999/22GW D38999/33**21R D38999/33**21N D38999/32**21## H 23 D38999/22HW D38999/33**23R D38999/33**23N D38999/32**23## J 25 D38999/22JW D38999/33**25R D38999/33**25N D38999/32**25## ## Select code for ring or loop N = ring to attach to back shell as shown. R = loop for screw mounting Endbells Cable Range D38999 KJA Straight Low Cost Right Angle Low Cost in ax A /38-9** 85049/39-9**.098 (2.49).234 (5.94) B /38-11** 85049/39-11**.153 (3.89).234 (5.94) C /38-13** 85049/39-13**.190 (4.83).328 (8.33) D /38-15** 85049/39-15**.260 (6.60).457 (11.61) E /38-17** 85049/39-17**.283 (7.19).614 (15.60) F /38-19** 85049/39-19**.325 (8.25).634 (16.10) G /38-21** 85049/39-21**.343 (8.71).698 (17.73) H /38-23** 85049/39-23**.381 (9.68).823 (20.90) J /38-25** 85049/39-25**.418 (10.62).853 (21.67) ** Select code for plating selection W = Olive Drab Chromate over Cadmium over Nickel (1000 Hour Salt Spray) (most Popular) N = Electroless Nickel (Fluid Resistant) A = Black Anodize ** Select code for connector plating W = Aluminum, Cadmium olive drab (500 Hour Salt Spray) J = Composite, Cadmium olive drab = Composite, Electroless nickel

13 Accessories Shell Size S=Straight Sealed E/RF A=90 Orientation Description B= /69 Y N S Heat Shrink Boot Adapters Designed for use with straight or right angle shrink boots. A knurled rear section with a boot groove provide an excellent surface for the boot to grab the metal endbell. Available with lock wire and drain holes. See Heat Shrink Boots on pages /21 N N S Extender Backshell Non-environmental, designed for use with jacketed cable, allows extra space to break out the wires and still provide stain relief clamping to the outside of the cable jacket. Used with 85049/38 or /18 Y Y S Extender Backshell This E/RF shielding environmentally sealing endbell features a standard style cable clamp with gland seal at the end of and extender style backshell /19 N Y S Extender Backshell This E/RF shielding non-environmentally sealing endbell features a standard style cable clamp. Banding Y Y Banding Adapter Banding adapters utilize a band of metal that fastens and grounds cable shields to the outside of endbells. This method of terminating shields has advantages in that they typically use tools to tighten and trim the bands. These tools make the termination tight, repeatable, reworkable (if you 85049/88 S make a mistake just cut the band off and start again) and 85049/89 B facilitates service. Banding adapters help lower the total 85049/90 A applied cost by having simpler designs that have fewer parts with uncomplicated assembly procedures. Custom SAB Custom Designs f the ilitary Standard endbells don t fit your needs, just call us and we will customize an endbell solution. ost of these customized endbells are typically assembled in Call 4-8 weeks or sooner! 85049/14S N N S E Nut Wire seal compression nut Self Locking Endbells D38999 KJA Straight Right Angle in ax A /38#9** 85049/39#9**.098 (2.49).234 (5.94) B /38#11** 85049/39#11**.153 (3.89).234 (5.94) C /38#13** 85049/39#13**.190 (4.83).328 (8.33) D /38#15** 85049/39#15**.260 (6.60).457 (11.61) E /38#17** 85049/39#17**.283 (7.19).614 (15.60) F /38#19** 85049/39#19**.325 (8.25).634 (16.10) G /38#21** 85049/39#21**.343 (8.71).698 (17.73) H /38#23** 85049/39#23**.381 (9.68).823 (20.90) J /38#25** 85049/39#25**.418 (10.62).853 (21.67) # Add S for Self Locking: S = Self Locking with Detent ** W = Olive Drab Chromate over Cadmium over Nickel (1000 Hour Salt Spray) (most Popular) N = Electroless Nickel (Fluid Resistant) S = 300 Series Steel, Passivated 203 D38999 KJA L-DTL Series

14 Assembly nstructions Wire Stripping Strip insulation from end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. Contact Crimping Wire Size A 22D.125 (3.18) (4.77) (4.77) (4.77) 1. nsert stripped wire into contact crimp pot. Wire must be visible thru inspection hole. 2. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open. nsert contact and wire into locator. Squeeze tool handle firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. Contact nsertion 3. Release crimped contact and wire from tool. Be certain the wire is visible thru inspection hole in contact. D38999 KJA L-DTL Series Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. 4. Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. Contact Extraction 1. Remove hardware from plug or receptacle and slide hardware back along wire bundle. 4. Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. Note: KJ Series shown. 2. Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip butts up against the contact shoulder. 5. After all contacts are inserted, fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. 2. Using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool. 5. Fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. 3. Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. A slight click may be heard as metal retaining tines snap into place behind contact shoulder. Crimp Kits D Tool Kit D Tool Kit 3. nsert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines.