Storage. craftsmanship innovation - experience quality - involvement

Transcription

1 Storage Systems craftsmanship innovation - experience quality - involvement

2 Let s talk about your primary process and your specific logistic needs. Tell us what it all comes down to. Show us what is important to your business efficiency and what it takes to exceed your customer s expectations. Let RLS think of new solutions and of smart storage systems, tailored with craftsmanship to your specific situation. We develop, design, calculate and manufacture all kinds of storage systems, from the most basic up to the most sophisticated and advanced solutions. We guarantee the quality of our processes, creating reliable and innovative products, in order to satisfy our customer s most challenging storage needs. Innovation RLS constantly strives for innovation, seeking to develop new products and optimise our customers' logistic processes. Involvement Our goal is to enable your business. Design, engineering, production, installation and maintenance: RLS is your one stop shop, always within reach, and our people are always willing to go the extra mile. p 2-3 craftsmanship innovation experience quality involvement

3 Storage systems Experience RLS presents a team of experienced specialists in the logistics and material handling industry. Innovation Our machinery is at your disposal - RLS is equipped with the most flexible and advanced production facilities. In addition, we test and develop our products and systems in our own laboratory, carrying out tests to check load capacities, resistance, buckling, etc. Quality Quality is established as a priority standard on each and every process RLS develops. The group invests in quality, safety and environmental management. quality management system certification (ISO 9001). environmental management system certification (ISO 14001). occupational health and safety management system certification (OHSAS 18001). ce marking certification acc. UNE EN member of the European Federation of Material Handling FEM/AEM.

4 Contents p 4-5 craftsmanship innovation experience quality involvement

5 Contents Pallet racking systems 6 Wide span shelving 16 Drive in 24 Mobile pallet racking 32 Automated storage systems 36 Rack clad buildings 42 Modular guards 46

6 Pallet Racking systems Industrial shelving system suitable for palletised goods of multiple references. Characterised by being selective, it allows immediate access to all the loading units, with no need to move or displace the other pallets, which benefits the warehouse stock control. p 6-7 craftsmanship innovation experience quality involvement

7 Pallet racking systems Pallet racking is adaptable to the type of load: pallets of different sizes, containers, drums The racking can be combined with shelves for picking, manual storage or pallet-drawers, just to keep the loads perfectly organised. Ideal system for the storage of palletised loads of multiple references. Direct access to every pallet. Suitable for heavy loads and great heights. Adapts to your specific needs (in terms of area, dimensions, weight and volume).

8 Pallet racking: universal, flexible and modular This is the most universal and versatile storage option available on the market, thanks to a wide range of products and accessories which facilitate the storage of all kinds of goods. Furthermore, it s compatible with different lift system models (electric counterbalanced forklift, reach truck, stacker, bilateral tower, trilateral tower and trans-elevator). Pallet racking systems can adapt to any storage need and can include, for instance, double depth in the installation or space for a walk-through. The double depth shelving allows for the storage of a larger number of pallets by eliminating the center aisle. This option is recommended for products with various pallets by reference, as it s only possible to access the first placed pallets directly. Being modular, the installation is quick and easy, as is the replacement of expansion. Changing the installation in line with your own needs is easily done, allowing for the most suitable distribution at all times. p 8-9 craftsmanship innovation experience quality involvement

9 Pallet racking systems

10 System components p craftsmanship innovation experience quality involvement

11 Pallet racking systems 1 e A B Upright ER standard finishing Pregalvanised Black grey 7021 Horizontal diagonal CZ standard finishing Pregalvanised Safety clip standard finishing Pregalvanised EGN Beam for duo connector standard finishing Vermilion 2002 Dimensions (in mm) Connector (A x B x e) EGN 75 x 40 x 1.5 Duo EGN 80 x 40 x 1.5 EGN 85 x 40 x 1.5 EGN 100 x 40 x 1.5 EGN 100 x 50 x 1.5 EGN 116 x 40 x 1.5 EGN 120 x 40 x 1.5 EGN 120 x 50 x 1.5 EGN 135 x 40 x 1.5 EGN 135 x 50 x 1.5 EGN 140 x 50 x 1.5 EGN 140 x 50 x 2.0 EGN 145 x 50 x 1.8 EGN 150 x 50 x 1.5 EGN 150 x 50 x 2.0 EGN 155 x 50 x 1.5 EGN 155 x 50 x 1.8 EGN 155 x 50 x 2.0 EGN 155 x 50 x 2.3 EGN 160 x 50 x 1.5 EGN 160 x 50 x 1.8 EGN 165 x 50 x Folded base plate PLKS standard finishing Pregalvanised Shim plates standard finishing Pregalvanised

12 Accessories 1 Model: DEZ Model: DPT Frames spacer 2 Model: VTS Aisle spacer 3 Container Support SC 6 4 Model: TPCZF 5 Model: TPCZ Model: DWT Model: TPCZF-A Wall spacer Drum Cradles SB Pallet Support For chipboard fixation p craftsmanship innovation experience quality involvement

13 Pallet racking systems Back stop LTC Pallet stop To fix chipboards on beams Frame Splice Example for upright ER76 Chipboards stop To be used with crossmembers type TPCZF Horizontal bracings Shelf grating (between supports) Shelf grating (over supports) Steel Pannels PMRK 4 For EGN beams standard finishing Pregalvanised Pallet drawer Picking levels For manual storage with chipboard with metal panel M66 Vertical bracings

14 Drop out protections Electrowelded mesh panels are used as security closures in aisle or transit areas to stop goods from falling. 90 mm 50 mm Lateral closure Steel wire ø 3 mm Mesh attachment bracket RK15 p craftsmanship innovation experience quality involvement

15 Pallet racking systems Protection Timber frame protector Single Protection RKN Corner Protection DE Single Protection PPN (does not take space from storage cell) Full Frame Protection PBS RKN/U Full Frame Protection PBS PPN/U Full Frame Protection PBD RKN/U Full Frame Protection PBD PPN/U Full Frame Protection PBS RKN/C Full Frame Protection PBS PPN/C Full Frame Protection PBD RKN/C Full Frame Protection PBD PPN/C

16 Wide Span Shelving RLS wide span shelving provides a manual storage system for medium and heavy loads with maximum stock control. Characteristics: Direct access to the goods. Best to use with many different items or irregular rotation. Great strength. Easy and fast assembly. Adjustable to different volume and cargo sizes. Possibility to set up two-tier systems to optimise the warehouse space. p craftsmanship innovation experience quality involvement

17 Wide span shelving

18 System components Frames A frame consists of two perforated uprights, connected by a bracing made of horizontals and diagonals bolted to the uprights. W H Base Plate MZ66 Thickness 3 mm B6615 BM6615 Min/max height (H)* Min/max height (H)* 2500 / 5500 mm 1500 / 3250 mm Frames width (W) mm * the frames' standard height increases in steps of 250 mm. finishing Black grey 7021 Pregalvanised Diagonals & Horizontals Upright M6615 Thickness 1.5 mm Upright M6618 Thickness 1.8 mm Upright M6620 Thickness 2.0 mm Upright finishing Black grey 7021 Pregalvanised Dimensions 50 x 51,65 mm finishing Black grey 7021 Pregalvanised p craftsmanship innovation experience quality involvement

19 Wide span shelving Beams A beam is a strong horizontal member used to support the load. It s made of a Z profile with two welded connectors at both ends. The connectors have stamped hooks every 25 mm, connecting them to the uprights' front holes. Beam Z35 Beam Zg35 Thickness 1.5 mm Connector MC3 Standard lengths mm finishing Vermilion 2002 Beam Z55e Beam Z55e Thickness mm Connector MC3 Standard lengths mm finishing Vermilion 2002 Beam Z65e Beam Zg65e Thickness mm Connector MC3 Standard lengths mm finishing Vermilion 2002 Beam Z85e Beam Zg85e Thickness 2.0 mm Connector MC4 Standard lengths mm finishing Vermilion 2002 Beam Gran Milano Thickness 1.5 mm Connector MC3 Standard lengths mm finishing Vermilion 2002 Beam MV Thickness mm Connector MC3 Standard lengths mm finishing Black grey 7021 Pregalvanised

20 Crossmember Element designed to carry loads, it is placed on two beams of the same shelf, without the need for joining elements. Crossmember T35 Designed to be used together with beams Z35 and ZG35. Crossmember T55 Designed to be used together with beams Z55e and ZG55e. Crossmember T65 Designed to be used together with beams Z65e and ZG65e. Crossmember T85 Designed to be used together with beams Z85e and ZG85e. Crossmember RM42 Designed for use with all beams finishing Pregalvanised p craftsmanship innovation experience quality involvement

21 Wide span shelving Safety clip CRM Element designed to avoid accidentally disengaging the beams. finishing Pregalvanised Chipboard Panels Chipboard panels designed to perfectly fit in each bay. They lean on the beams. Shim plate M66 Element designed to help the levelling of frames. finishing Pregalvanised Frames spacer DC50 Joining element bolted to two frames placed at the same level, to maintain a constant distance between two alignments of modules. finishing Black grey 7021 Lengths mm

22 Metallic panels M66 Metallic panels manufactured in 0.8 or 1 mm thick pregalvanised steel, easy to clean and corrosion-free. Metallic panel height 25 mm W L Frame depth (mm) L (mm) W (mm) Standard beam Number length (mm) of panels Panel position with Z beams Panel position with ZG beams Panel position with Gran Milano beams Panel position with MV beams p craftsmanship innovation experience quality involvement

23 Wide span shelving ZS shelves Can be used with all kinds of beams. There are two options for installing the SZ shelves: perpendicular to the beams and the M66 steel panels, or with only one shelf covering the whole cell surface. L Wide A mm Long L 500 to 1200 mm (Automatic mode manufacturing) W finishing Pregalvanised Shelves perpendicular to the beam One shelf covering the whole cell MV/Z support plate In order to stop the shelves from falling into the gap between the beam and the upright support, small support plates will be put in place. finishing Pregalvanised

24 Drive in Compact Drive In storage systems are designed to use up to 85% of the available storage area. Drive In is a system capable of storing many loads with the same reference. Its configuration allows us to make maximum use of the warehouse height and space, thanks to the reduced space for working aisles. Direct access to each pallet is limited, in favour of a larger usable area. Drive In is the ideal system for storing loads with the same reference in depth. Greater storage density. Up to 85% of the available space can be used. Adaptable to different space requirements and to goods' dimensions, weight and volume. p craftsmanship innovation experience quality involvement

25 Drive in

26 System components 1 2 Interior stamped bracket standard finishing Pregalvanised Entrance stamped bracket standard finishing Pregalvanised Upper beam for connector duo standard finishing Vermilion Safety clip standard finishing Pregalvanised p craftsmanship innovation experience quality involvement

27 Drive in 5 6 DV pallet rail standard finishing Pregalvanised Upper base standard finishing Vermilion 2002 Black grey Upright clip standard finishing Pregalvanised Black grey 7021 Diogonal & horizontal standard finishing Pregalvanised 9 10 DV Base standard finishing Vermilion 2002 Black grey 7021 DC Shim plates standard finishing Pregalvanised

28 Brackets DVEI (left) DVEC (central) DVED (right) Entrance stamped bracket (DVE) DVII (left) DVIC (central) DVID (right) Interior stamped bracket (DVI) standard finishing Pregalvanised DVSI (left) DVSC (central) DVSD (right) Welded bracket (DVS) standard finishing Pregalvanised p craftsmanship innovation experience quality involvement

29 Drive in Accessories Post protector There is a high risk of accidental damage in the warehouse, due to the impact on the structure, mostly caused by forklifts. It is important to protect the bottom of posts and frames. Load level pallet stopper This element prevents the pallets from falling at the end of the aisle in a single entry type of Drive In. It is considered a warning element, trying to avoid the pallets colliding with the stopper as much as possible. Floor level pallet stopper This element works as an aisle end reference for the floor level in a single entry type of Drive In. It also serves as protection in case of vertical bracing in the aisle. It is considered a warning element, trying to avoid the pallets colliding with the stopper as much as possible. Pallet entry guide This element allows for easier pallet entry and guidance in the aisle, avoiding falls or damage to the goods. Aisle spacer This is placed on top of each aisle to maintain and secure the same distance between racks.

30 DV profile Top cross rail Horizontal cross-bracing The Drive In system's top horizontal cross-bracing is located on top of the installation above the beams. A cross-bracing set takes two aisles consisting of zig-zag distributed DV Profiles. Top fastening plate Bracing profile DV p craftsmanship innovation experience quality involvement

31 Drive in Vertical bracing Bracing layout which works as a stabilising element, controlling the upright displacement and increasing the installation's rigidity and stability. It is recommended that the vertical bracing is protected from potential impact from the pallets due to the use of material handling equipment, by placing load level pallet stops and floor level pallet stops. Rigidity tower Cross bracing layout located along an entire aisle over its entire length. As is the case with vertical bracing, it serves to increase the rigidity and stability of the installation. Top horizontal cross bracing will always be placed on the upper horizontal rigidity aisle.

32 Mobile Pallet Racking p craftsmanship innovation experience quality involvement

33 Mobile pallet racking System definition A Storage system with mobile bases consists of single or double undercarriages on which racking is built for single or double rows. This creates a very compact storage method, as only the required aisle will be opened up to store or remove a certain load. A mobile pallet racking system is a sensible solution, especially where space is a problem, or in an expensive environment. 1 Racking Standard pallet racking is mounted on top of the mobile bases, the combination of which is subject to some special requirements. RLS ensures all these requirements are fulfilled. This can be either painted or galvanised racking. This kind of storage system is often used in cold store applications, whereby galvanised racking can be an option for stored food which also has special requirements 2 Mobile Bases The metallic structure of the mobile bases is equipped with electric motors and wheels. This allows for the movement of the racks. The movement of the racks is smoothless because of the stability, the system therefore has a precise electronic controller. 1 3 Rails Those are the steel profiles inserted in the floor whereby the wheels of the mobile bases move through. 2 3

34 Main features When the reduction of the space is the main criterion or necessity when developing the required storage solution, this option with mobile bases is the most adequate. A pallet rack with mobile bases is the ideal system for cold stores (for both refrigerated and frozen goods), where the cost of storage (frozen cubic metre) is high, as this system allows for the maximum possible use of the available space. This system with mobile bases increases the storage capacity and reduces the free space in the warehouse by eliminating all except one aisle and by allowing direct access to each pallet. It is very simple in terms of its use, as the racking is installed on the mobile bases, which allows for the lateral movement of each double row through the rails fixed in the floor, thereby avoiding the existence of unnecessary aisles, but always having direct access to each pallet. The aisle which needs to be accessed is selected manually or by remote control. This system allows for the storage of a huge number of different references, and it is compatible with other storage systems, such as picking places at bottom levels. It also guarantees the safety of people working there and the preservation of the goods in a good condition. The main advantage of mobile base racking compared to a conventional pallet racking system is the possibility to efficiently use the space to store goods in a warehouse. Since the existence of those mobile bases, it has considerably reduced the number of aisles in the applicable applications. p craftsmanship innovation experience quality involvement

35 Mobile pallet racking Side view of a warehouse with a conventional pallet rack Only one open aisle Closed aisles Side view of a warehouse with racks on mobile bases Master/individual control panel and safety. These mechanisms ease the movement of the different rows of racks. Safety devices are used to avoid the crushing or entrapment of operators when rows need to be moved.

36 Automated storage systems Manage your warehouses fully automated and optimise the storage, the picking processes and the shipping of your goods. Maximum stock control. Speed up your picking processes. Higher efficacy in inbound and outbound goods. Save space, time and money. p craftsmanship innovation experience quality involvement

37 Automated storage systems

38 Multi Deep Storage - Shuttle Solutions The automation of logistical processes and the storage through technologically advanced automated applications requires the use of industrial racking systems, adapted in line with the project's requirements and operative specifications. RLS provides storage systems for palletised goods, stored in high and narrow aisles. The loading units are handled by automated stacker cranes. These storage solutions can be designed as single or double deep structures, and also as open face solutions for the storage of a single pallet per level and bay. p craftsmanship innovation experience quality involvement

39 Automated storage systems Pallet racking for accumulative storage through shuttles The loading units are stored in depth. They can be handled through stacker cranes or with elevators and transport shuttles. Productivity and cost reduction The automation of storage systems increases the productivity of your logistical activities. A reduction in operating costs, a reduction in damage, as well as an increase in safety can be achieved through higher levels of automation.

40 p craftsmanship innovation experience quality involvement

41 Automated storage systems Miniload - automated systems for boxes and totes Miniload systems are most appropriate for the storage of light boxes. These systems can be operated with stacker cranes for one box per level (uniload), or for multiple boxes per level (multiload). This storage solution can be designed for the in-depth storage of boxes, operated by stacker cranes combined with shuttle cars. Very high projects can be projected as multilevel miniload solutions with two stacker cranes in height. Quality assurance Automated storage systems are very precise solutions which require high quality standards for the racking, with very strict tolerances. RLS stands for the highest quality materials, proven quality procedures and a competent human team with extensive experience in the design and installation of racking systems.

42 Rack clad buildings Rack clad building storage solutions are technologically advanced structures, which allow for the storage of palletised goods in high structures (up to 40 m and more). The cladding and roof are fixed to the structure. The structure serves a dual purpose: both as storage equipment and a building structure. The best solution for high storage facilities of up to 40 m and more. Self-supported: the racking is its own building structure. Construction of conventional warehouse building is not required. Maximum use of available space. Flexible and adaptable to specific storage needs (loading units, dimensions, ) Automated systems with several levels of productivity. p craftsmanship innovation experience quality involvement

43 Rack clad buildings Rack clad building for palletised goods Each rack clad warehouse is unique. Each project has its own requirements and each customer requires a solution adapted to its needs. Rack clad buildings provide a versatile solution for a particular logistic challenge, and can achieve a high grade of automation and a high level of productivity, reducing the operating costs of the warehouses. Professional and comprehensive project management Reesink Logistic Solutions promises and delivers: inception and design of the most appropriate logistic solution. all calculations, applying valid norms and standards. execution of tests when required manufacturing of the racking components which build up the storage system. installation on site, supervised by highly experienced supervisors.

44 Design and know-how RLS applies state of the art technology and standards when designing rack clad building storage solutions. 3D calculation and finite element procedures allow for the optimization to support all loads, including the own weight, loading units, forces produced by stacker cranes, as well as wind, snow and seismic loads when required. Specific developments Rack clad buildings for the storage of boxes allow for combining the storage of light duty boxes with optimised space utilisation, both in height and at the plant. This results in an improved order picking automation process. Together with high storage density, picking times and error rates can be reduced. p craftsmanship innovation experience quality involvement

45 Rack clad buildings Rack clad building Miniload for the storage of boxes With all guarantees Rack clad buildings are big installations of a permanent nature, where the racking equipment also serves as fixing support for lateral cladding and roof. According to the European regulation 305/2011/UE (Construction Products Regulation or CPR), which has been in force since 1st July 2014, all rack clad buildings have to be certified with the so-called CE marking. Reesink certifies all its rack clad warehouses with a CE marking certificate according to EN :2009 / A Execution of steel structures and aluminum structures. Requirements for conformity assessment of structural components.

46 Modular Guards Ideal for the closure of filing and storage areas. Easy assembly. Great flexibility: easy exchange of mesh panels and opaque panels. p craftsmanship innovation experience quality involvement

47 Modular guards

48 Reesink Logistic Solutions (RLS) is a leading supplier and designer of solutions in the field of van warehousing, material handling and automated storage facilities. From warehouse trucks and robust shelving systems, to completely automated warehouses and distribution centres, RLS mainly designs, engineers and produces in-house, based on many years of experience in material handling, logistics, advanced machinery and automation. RLS is part of Royal Reesink BV, one of the oldest trading houses in The Netherlands. Reesink Logistic Solutions Project management and consultancy Turnkey automated warehouses Warehouse cranes for ambient, cool stores and cold stores Software for cranes and warehouse management systems Advanced Autostore systems Racking and rack clad buildings Conveyors for pallets and small boxes 24/7 Service & maintenance Innovation and renovation Impact RZ Duiven Phone Fax info@reesinkls.com - Web craftsmanship innovation - experience quality - involvement