SEAM ELEVATED 12 & 14 mm STACK HEIGHTS MATING/UNMATING TESTING UP TO 100 CYCLES 20 & 50 POSITION / 08 & 10 ROW

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1 Project Number: Tracking Code: TC076 ( ) Requested by: Greg Brown Date: 2/5/2007 Product Rev: F mated with SEAM-XX-07.0-S-XX-2-A Lot #: 1 Tech: Tori Meek Eng: Troy Cook Part description : SEAX - Elevated Qty to test: 10 Test Start: 02/06/2007 Test Completed: 2/8/2007 SEAM ELEVATED 12 & 14 mm STACK HEIGHTS MATING/UNMATING TESTING UP TO 100 CYCLES 20 & 50 POSITION / 08 & 10 ROW Page 1 of 27

2 Tracking Code: TC076 ( ) -Part #: mated with SEAF S-10-2-A & SEAF S-08-2-A Part description: SEAM S-10-2-A SEAM A CERTIFICATION All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS l and ANSI/NCSL , as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: Measure mating and unmating to 100 cycles for 7 & 9mm, 08 & 10 Row SEAM/SEAF assemblies. APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION 1) All materials were manufactured in accordance with the applicable product specification. 2) All test samples were identified and encoded to maintain traceability throughout the test sequences. 3) After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI ) Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used. 5) The automated procedure is used with aqueous compatible soldering materials. 6) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary. 7) Any additional preparation will be noted in the individual test sequences. 8) Solder Information: Lead Free 9) Re-Flow Time/Temp: See accompanying profile. 10) Internal Test PCBs used: PCB TST-XX Page 2 of 27

3 OVEN PROFILE (Soldering Parts to Test Boards) Page 3 of 27

4 FLOWCHART Mating/Unmating TEST GROUP A STEP 8-10 Boards 100 Cycles Total Mating / Unmating Cycles 04 Mating / Unmating Cycles (50 Cycles Total) 06 Mating / Unmating Cycles (75 Cycles Total) 08 Mating / Unmating Cycles (100 Cycles Total) 10 Mating / Unmating Mating/Un-Mating s = EIA Page 4 of 27

5 PRODUCTS TESTED: 8 ROW 1. SEAF S-08-2-A / SEAM S-08-2-A 2. SEAF S-08-2-A / SEAM S-08-2-A 3. SEAF S-08-2-A / SEAM S-08-2-A 4. SEAF S-08-2-A / SEAM S-08-2-A 10 ROW 5. SEAF S-10-2-A / SEAM S-10-2-A 6. SEAF S-10-2-A / SEAM S-10-2-A 7. SEAF S-10-2-A / SEAM S-10-2-A 8. SEAF S-10-2-A / SEAM S-10-2-A Page 5 of 27

6 ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes. MATING/UNMATING: 1) Reference document: EIA , Mating and Unmating s Test Procedure for Electrical Connectors. 2) The full insertion position was to within to of the plug bottoming out in the receptacle to prevent damage to the system under test. 3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling. Page 6 of 27

7 RESULTS MATING/UNMATING FORCE RESULTS (AVE.) SEAF S-08-2-A / SEAM S-08-2-A Combination INITIAL Mating Lbs Unmating Lbs AFTER 25 CYCLES Mating Lbs Unmating Lbs AFTER 50 CYCLES Mating Lbs Unmating Lbs AFTER 100 CYCLES Mating Lbs Unmating Lbs SEAF S-10-2-A / SEAM S-10-2-A Combination INITIAL Mating Lbs Unmating Lbs AFTER 25 CYCLES Mating Lbs Unmating Lbs AFTER 50 CYCLES Mating Lbs Unmating Lbs AFTER 100 CYCLES Mating Lbs Unmating Lbs Page 7 of 27

8 RESULTS (continued) SEAF S-08-2-A / SEAM S-08-2-A Combination INITIAL Mating Lbs Unmating Lbs AFTER 25 CYCLES Mating Lbs Unmating Lbs AFTER 50 CYCLES Mating Lbs Unmating Lbs AFTER 100 CYCLES Mating Lbs Unmating Lbs SEAF S-10-2-A / SEAM S-10-2-A Combination INITIAL Mating Lbs Unmating Lbs AFTER 25 CYCLES Mating Lbs Unmating Lbs AFTER 50 CYCLES Mating Lbs Unmating Lbs AFTER 100 CYCLES Mating Lbs Unmating Lbs Page 8 of 27

9 RESULTS (continued) SEAF S-08-2-A / SEAM S-08-2-A Combination INITIAL Mating Lbs Unmating Lbs AFTER 25 CYCLES Mating Lbs Unmating Lbs AFTER 50 CYCLES Mating Lbs Unmating Lbs AFTER 100 CYCLES Mating Lbs Unmating Lbs SEAF S-10-2-A / SEAM S-10-2-A Combination INITIAL Mating Lbs Unmating Lbs AFTER 25 CYCLES Mating Lbs Unmating Lbs AFTER 50 CYCLES Mating Lbs Unmating Lbs AFTER 100 CYCLES Mating Lbs Unmating Lbs Page 9 of 27

10 RESULTS (continued) SEAF S-08-2-A / SEAM S-08-2-A Combination INITIAL Mating Lbs Unmating Lbs AFTER 25 CYCLES Mating Lbs Unmating Lbs AFTER 50 CYCLES Mating Lbs Unmating Lbs AFTER 100 CYCLES Mating Lbs Unmating Lbs SEAF S-10-2-A / SEAM S-10-2-A Combination INITIAL Mating Lbs Unmating Lbs AFTER 25 CYCLES Mating Lbs Unmating Lbs AFTER 50 CYCLES Mating Lbs Unmating Lbs AFTER 100 CYCLES Mating Lbs Unmating Lbs Page 10 of 27

11 DATA SUMMARIES SEAF S-08-2-A / SEAM S-08-2-A Combination Minimum Maximum Average Minimum Maximum Average Mating/Unmating Compare s, lbs Mating Unmating After 25 After 50 After 100 Cycles Page 11 of 27

12 DATA SUMMARIES (Continued) SEAF S-10-2-A / SEAM S-10-2-A Combination Minimum Maximum Average Minimum Maximum Average Mating/Unmating Compare s, lbs Mating Unmating After 25 After 50 After 100 Cycles Page 12 of 27

13 MATING/UNMATING: DATA SUMMARIES (Continued) SEAF S-08-2-A / SEAM S-08-2-A Combination Minimum Maximum Average Minimum Maximum Average Mating/Unmating Compare s, lbs Mating Unmating After 25 After 50 After 100 Cycles Page 13 of 27

14 DATA SUMMARIES Continued SEAF S-10-S-A / SEAM S-10-S-A Combination Minimum Maximum Average Minimum Maximum Average Mating/Unmating Compare s, lbs Mating Unmating After 25 After 50 After 100 Cycles Page 14 of 27

15 DATA SUMMARIES Continued SEAF S-08-S-A / SEAM S-08-S-A Combination Minimum Maximum Average Minimum Maximum Average Mating/Unmating Compare s, lbs Mating Unmating After 25 After 50 After 100 Cycles Page 15 of 27

16 DATA SUMMARIES Continued SEAF S-10-S-A / SEAM S-10-S-A Combination Minimum Maximum Average Minimum Maximum Average Mating/Unmating Compare s, lbs Mating Unmating After 25 After 50 After 100 Cycles Page 16 of 27

17 DATA SUMMARIES Continued SEAF S-08-S-A / SEAM S-08-S-A Combination Minimum Maximum Average Minimum Maximum Average Mating/Unmating Compare s, lbs Mating Unmating After 25 After 50 After 100 Cycles Page 17 of 27

18 DATA SUMMARIES Continued SEAF S-10-S-A / SEAM S-10-S-A Combination Minimum Maximum Average Minimum Maximum Average Mating/Unmating Compare s, lbs Mating Unmating After 25 After 50 After 100 Cycles Page 18 of 27

19 MATING/UNMATING: DATA SEAF S-08-2-A / SEAM S-08-2-A Combination Page 19 of 27

20 DATA Continued SEAF S-10-2-A / SEAM S-10-2-A Combination Page 20 of 27

21 DATA Continued SEAF S-08-2-A / SEAM S-08-2-A Combination Page 21 of 27

22 DATA Continued SEAF S-A / SEAM S-10-2-A Combination Page 22 of 27

23 DATA Continued SEAF S-08-2-A / SEAM S-08-2-A Combination Page 23 of 27

24 DATA Continued SEAF S-10-2-A / SEAM S-10-2-A Combination Page 24 of 27

25 DATA Continued SEAF S-08-2-A / SEAM S-08-2-A Combination Page 25 of 27

26 DATA Continued SEAF S-10-2-A / SEAM S-10-2-A Combination Page 26 of 27

27 EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: THL-02 Description: Temperature/Humidity Chart Recorder Manufacturer: Dickson Model: THDX Serial #: Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0-60%) +/- 3% RH (61-95%). Last Cal: 06/16/06, Next Cal: 06/16/07 Equipment #: TCT-03 Description: Dillon Quantrol TC2 Test Stand Manufacturer: Dillon Quantrol Model: TC2 Serial #: Accuracy: Speed Accuracy: +/- 5% of indicated speed; Displacement: +/- 5 micrometers. Last Cal: 5/12/06, Next Cal: 5/12/07 Equipment #: LC-250N (icell) Description: 250 Newton load cell for Dillon Quantrol test stand Manufacturer: Dillon Quantrol Model: icell Serial #: Accuracy:.10 % of Capacity Last Cal: 5/10/2006, Next Cal: 5/10/2007 Page 27 of 27