Introducing Flexibility to Flexible Packaging

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1 Introducing Flexibility to Flexible Packaging

2 Polyphane Pack n Cycle Films 100% recyclable flexible packaging Polyphane Pack n Cycle Base Portfolio Enabling circular economy Pack n Cycle MDO-HDPE films introduce modularity to flexible packaging. Combining the advantages of Mono Orientation technology with HDPE s excellent properties, Pack n Cycle supports 100% recyclable PE mono-material flexible packaging. Pack n Cycle s innovative solutions further reduce environmental impact through dramatic savings of packaging volume and mass. Available in modular configurations meeting customers demanding needs: Various gauges Multiple finishes including highly transparent, matt, white and metallized High barriers for water vapour, gas, mineral oils, visible and UV light Pack n Cycle MDO-HDPE films offer brand owners choices for fully recyclable, quality, cost-effective flexible packaging, supporting a circular economy. Polyphane Pack 'n Cycle LC External Film - MDO HDPE film replacing external PET film providing a PE mono-material solution for 100% recyclable packaging. Polyphane Pack 'n Cycle High Barrier LC External Film merging the advantages of MDO-HDPE film with the excellent performance of high barrier Alox coating. The result is a best-in-class high barrier HDPE film. Polyphane Pack 'n Cycle IWL Internal Film - MDO HDPE film replacing the internal LDPE film for laminates. Typically Pack n Cycle film is 25% - 40% thinner, hence saving material and mass, while reducing environmental footprint. Polyphane Pack 'n Cycle MHHS Mono Film - MDO PE film replacing multi-material laminates or LDPE packaging, delivering outstanding results with less material. 100% recyclability with significant savings supports better sustainability while reducing environmental impact. 1 2

3 MDO Technology MDO Technology the polymer PE film is heated to a temperature slightly below its melting point and stretched in the machine direction orientation. The result is Polyphane Pack n Cycle HDPE films delivering: 01 Improved properties High stiffness Enhanced optical properties Easy tear in one direction Higher Cost effective Tensile strength 06 Improved water vapour barrier 3 4

4 lobal ootprint Global Footprint Meeting most demanding needs: 100% recyclable mono-material flexible packaging Dramatically reduced volume and mass Supports a circular economy Configurable films for your specific needs Reduce costs Superior mechanical features supporting efficient packaging machines Improved shelf life through high barrier options Worldwide reliable distribution Regulatory requirements 5 6

5 Pack n Cycle MDO-HDPE films Meeting the Market Needs 100% Cost efficient High productivity Modular Engineering 7 8

6 Introducing Modularity to Flexible Packaging Base Films Polyphane Pack n Cycle MDO-HDPE films challenge traditional products, delivering flexible packaging solutions to meet tomorrow s demanding needs. External lamination Internal lamination Mono film Don t be restricted to predefined films with given properties. With Polyphane Pack n Cycle MDO-HDPE films, flexible packaging experts engineer the film they need by selecting modules to meet packaging requirements. Choose the appropriate base layer module and related properties (e.g. material thickness), apply the finish you desire with the barrier that you seek. The result is a flexible packaging design which is uniquely configured to meet your product needs! Color Clear White Metal Finishes Paper touch Texture Silk touch Mic Matt Mic Water Vapour Barrier Gas Mic Light (visible & UV) Mineral Oils 9 10

7 BAG Properties: Standard Midsize BAG Polyphane Pack n Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals. Excellent barrier to mineral oils and water vapour Easy converting as standard PET 12µm film Excellent machinability thanks to great welding MOPE LC25 µm / PE 50 µm configuration replaces a PET 12 µm / PE 80 µm laminate, providing the same quality for Standard Midsize SUP of up to A5. Perfectly suited for applications requiring good moisture barrier, such as dry pet food, powder, dry food and personal care. MOPE LC25 / PE 50 Nominal thickness [µm] PET 12 /PE NO WVTR : <3 gr/m 2 /day (38 C, 90% RH) ; Mineral oil barrier 11 12

8 BAG Properties: Big Bags for Dry Grains Polyphane Pack N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals. Excellent barrier to mineral oils and water vapour Easy converting Excellent machinability thanks to great welding MOPE LC25 μm / PE 150 μm configuration replaces a BOPP 40µm / PE 150µm laminate, providing the same quality for SUP of up to 10 Kg. Configured for packaging of sizeable dry grains, such as dry pet food & dry food. MOPE LC25 / PE 150 Nominal thickness [µm] BOPP 40 / PE NO WVTR : <3 gr/m 2 /day (38 C, 90% RH) ; Mineral oil barrier 13 14

9 SUP Properties: Small Size SUP Polyphane Pack N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals. Excellent barrier to mineral oils and water vapour Easy converting like standard PET 12µm film Excellent machinability thanks to great welding MOPE LC15 m / PE 30 μm replaces PET 12 μm / PE 40 μm laminate, providing the same quality for SUP of up to A5 size Targeted at applications requiring good moisture barrier, such as dry pet food, powders, dry food, Personal care and liquids. MOPE LC15 / PE 30 Nominal thickness [µm] PET 12 /PE NO WVTR : <3 gr/m 2 /day (38 C, 90% RH) ; Mineral oil barrier 15 16

10 POUCH Properties: 3 sides Welding Pouch Polyphane Pack N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals. Excellent barrier to mineral oils and water vapour Easy converting like standard PET 12µm film Excellent machinability thanks to great welding Significant down-gauging reducing volume and mass Polyphane Pack N Cycle IWL replaces the standard PE layer by down-gaug ing 25% - 40% of the original thickness enabled by high stiffness and supported by a very tight seal. MOPE LC 25 µm / MOPE IWL40 µm replaces a PET 12 µm /PE 80 µm laminate, providing the same quality for SUP of up to A5 size. Appropriate for small medium packaging requiring good moisture barrier, such as dry pet food, powder, dry food and personal care. MOPE LC25 / MOPE IWL40 PET 12 /PE 80 Nominal thickness [µm] WVTR : <3 gr/m 2 /day (38 C, 90% RH) ; Mineral oil barrier NO 17 18

11 SUP Properties: High Barrier Pouch Polyphane Pack N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals. This LC film coated with Alox protects against gas, mineral oils and water vapour, delivering excellent barrier for high aroma, flavor and oxygen. MOPE LC Alox 25 µm / PE 80 µm replaces PET12 / 8 Al / PE 70 µm laminate, providing the same quality for SUP of up to 1Kg. Perfect for applications demanding improved Oxygen barrier, such as Coffee, Cereals or fruit bars, powders and personal care. MOPE LC25 AIOx / PE 80 PET 12 / 8 / PE 70 µm Nominal thickness [µm] Excellent barrier to gas, mineral oils and water vapour Easy converting like standard PET 12µm film Excellent machinability thanks to great welding WVTR : <3 gr/m 2 /day (38 C, 90% RH) ; OTR: <1 cm 3 /m 2 /day (23 C, 0% RH); Mineral oil barrier NO 19 20

12 POUCH Properties: Pillow Pouch for Frozen Food Polyphane Pack n Cycle MHHS is a mono-film designed to replace standard PE films or a standard PET/PE laminate. Excellent barrier to mineral oils and water vapour Easy converting High heat resistance externally and low heat resistance internally MOPE MHHS40 µm replaces a PE 60 µm structure, providing dramatic material saving, lower volume and mass, improved stiffness and easy tear for pouches up to 1Kg. Nominal thickness [µm] Suited for packaging of frozen food. MOPE MHHS LDPE WVTR : WVTR : <3 gr/m 2 /day (38 C, 90% RH) ; Mineral oil barrier 21 22

13 SACHET Properties: Small Sachet Polyphane Pack'N Cycle MHHS is a mono-film designed to replace small laminated sachets of Paper/PE or PET/PE for small quantities. Excellent barrier to mineral oils and water vapour Easy converting High heat resistance outside and low heat resistance inside MOPE MHHS40 µm replaces a Paper 40 /PE 15 µm structure, providing significant savings and 100% recyclability. Supports packaging of sugar, spices, powder, and personal care items, such as wet wipes. MOPE MHHS Paper 40 / PE NO WVTR : <3 gr/m 2 /day (38 C, 90% RH) ; Mineral oil barrier 23 24

14 SUP Properties: Midsize SUP with Matt Appearance Apply matt, paper or a silk touch finish to Polyphane Pack n Cycle for a sleek look and feel. Exceptional Matt finish Excellent barrier to mineral oils and water vapour Easy converting like standard PET 12µm film Excellent machinability thanks to great welding MOPE LC 25 Matt / PE 40 µm replaces a PET 12 µm matt / PE 70 µm laminate, providing the same quality for SUP up to A5 size. Perfectly suited for applications requiring good moisture barrier, such as dry pet food, powders, dry food or personal care. MOPE LC25Matt / PE 40 Nominal thickness [µm] PET12Matt / LDPE NO WVTR : <3 gr/m 2 /day (38 C, 90% RH) ; Mineral oil barrier 25 26

15 SUP Properties: SUP with Spout for Aseptic Drink Polysack s UV & Light blocking signature technology for labels is applied to our MOPE IWL film delivering excellent spout welding. Excellent barrier to UV & Light, mineral oils and water vapour Easy converting like standard PET 12µm film Excellent machinability thanks to great welding The film is black on one side and white on the other. MOPE LC 25 µm / MOPE IWL LB 40 µm replaces a PET12 µm /PE 80 µm demonstrating unparalleled performance for small pouches up to 150 ml. Nominal thickness [µm] Designed for packaging requiring good UV & visible light blocking, such as aseptic drinks. MOPE LC 25 / MOPE IWL 40 PET 12 /PE NO WVTR : <3 gr/m 2 /day (38 C, 90% RH) ; Mineral oil barrier 27 28

16 Polyphane Pack N Cycle Configuration Options Base Film Thickness High Barrier Colors Texture Water Vapor (WVTR) Gas (OTR) Light & UV Mineral oil Clear White Metal Brown Paper Like Silk Touch Matt LC 15,20,25 No IWL No MHHS No WVTR < 3 gr/m 2 /day (38 C, 90% RH); OTR < 1 cm 3 /m 2 /day (23 C, 0% RH); UV & Visible light blocking >99% Mineral oil barrier protection (MOSH, MOAH) 29 30

17 Polysack Flexible Packaging Ltd. Nir Yitzhak, D.N. Negev, Israel Tel I Fax mdofilms@polysack.com I