Welcome! Sveiki atvykę! Presentation by: Stefano Tura Head of Export (Worlwide) Binder Energietechnik GmbH

Transcription

1 Welcome! Sveiki atvykę! Presentation by: Stefano Tura Head of Export (Worlwide) Binder Energietechnik GmbH

2 Binder is a company of Herz Group The HERZ group - valves - control technology - biomass - heat pumps - insulation - packaging material 2

3 Heat exchanger Steam BINDER product range (referred to W40) C available as container version C* in standard container 3

4 BINDER - product range Warm water boiler ( 110 C) Hot water boiler (> 110 C) Saturated steam boiler till 24 Bar over pressure Air-to-air heat exchanger Combustion chambers and hot gas generator ORC process & CHP systems Thermal oil systems Chicken litter boiler, WID-boiler 4

5 The R&D centre of BINDER Combustion tests for a widest range of fuels Tests and analysis of non-standard fuels Condensate analysis (by accredited, external laboratory) Emmissions test repost:(dust, NOX, SOx, CO) Etc. 5

6 Research & development in colaboration with Herz facilities for boiler testing programming / boiler software development control development / visualization Dust cleaning systems ZykloVent Electrostatic & ceramic filter and Bags filter Emissions measurement WERK Pinkafeld 6

7 Innovations developed in the last three years Steam boilers with integrated Eco Devices to increase the efficiency in case of wet fuels Devices to reduce the Nox and acids (Sox-HCl-HF) emissions 7

8 Steam Boilers with integrated ECO 400 C The exchanger is made up of two physically separate heat exchangers and connected together with flanges. In the top exchanger, high temperature smoke (about C) passes directly from the combustion chamber to the exchanger without any change of direction. The most obvious effect is the increased efficiency of the system due to the low temperature of the exhaust smoke. 8

9 The image shows the effect in a 9 MW steam boiler : Steam temperature C and smoke outlet temperature C. 9

10 Boilers for Treated and Demolition Wood UE LEGISLATIVE FRAMEWORK Treated wood is equated with a waste, so the reference Standard Norm is the European Directive WID (Waste Incinerator Directive) 2000/76 / EC 10

11 W.I.D. Boilers To comply with Norms, Binder designed a family of boilers specifics for treated wood Combustion temperatures 850 C Increase the volume of the combustion chamber to ensure a residence time of smoking at 850 C 2 " Supplementary fossil fuel (gas, oil or other) burner to automatic restart in the event the temperature drops below 850 C; the burner is activated during boiler ignition Dust Reduction System in the atmosphere composed by cyclone precipitator and bags or electrostatic filter. The entirety cyclone + filter ensures compliance with the most restrictive Norms (<10 mg/nm 3 ) Flue gas recirculation system consists of high temperature fans and steel ducts with thickness 3 mm. The gas recirculation system has a dual advantages: Introduction into the combustion chamber of part of gaseous effluent maintains a constant volume combustion air but drastically reduces the quantity of oxygen, limiting the possible development of extremely high temperatures that would develop clinker, on the other hand, a post combustion smoke, drastically reduces NOx type "thermal production. Oxides of nitrogen (NOx) reducing system type NSCR, composed of an urea tank for liquid diluted CO (NH2)2, metering pump and nozzle for the atomization: the system is offered optional depending on the Local Norms System of reduction of the CO that occurs without any additional aid but it s only due to the proper redistribution of the average temperature in the combustion chamber PLC for automatic control of the entire combustion process with λ probe, NOx sensor, temperature sensors, etc.. with its program of combustion optimization specifically designed for treated wood 11

12 Boiler configuration 12

13 Boilers for Broilers and chicken Litter UE LEGISLATIVE FRAMEWORK Manure, litter of animals are equated with a waste, so the reference Standard Norm is the European Directive WID (Waste Incinerator Directive) 2000/76 / EC 13

14 Boilers for Broilers and chicken Litter Chicken litter: a bulk of.. opportunities!

15 Boilers for Broilers and chicken Litter To avoid acid condensation, the flue gas flow can be directed to the first or second smoke turn 15

16 Devices to increase efficiency and power modulation in case of wet fuels. 1) HiLoVe System The HiLoVe System is integrated in the heat exchanger and bypasses the 2 nd pass (independent if vertical or horizontal design). The HiLoVe system allows proper part-load operation even when using fuels with high water contents (> 45% water content) without the risk that the flue gas temperatures drops below a preset value. It prevents downstream components from the risk of condensation and deposition. HiLove System Since the heat exchanger surface between 1 st and 2 nd pass is nearly evenly distributed, but the energy input of the 1 st pass is nearly 2 times the input of the 2 nd pass, bypassing of the 2 nd pass ensures a reasonable flue gas temperature (e.g. in the range of 120 to 140 C). The flue gas flow rate within the heat exchanger is kept high enough by the HiLoVe System to avoid deposition in the heat exchanger. 16

17 Devices to increase efficiency and power modulation in case of wet fuels. HiLoVe System LUVO Air Pre heater 17

18 EXAMPLES OF WET FUEL Horse litter Bark and branches W60 Bark and pine needles W58 Bark and branches W55 18

19 Herz-Binder smoke treatment: DeNOx - SNCR IInjection of ammonia (NH3) or urea CO (NH2) 2 into the flue gas flow at a temperature of C

20 Herz-Binder smoke treatment: reactor for SOx-HCl-HF IInjection of Hydrated lime Ca(OH) 2 or Sodium Bicarbonate NaHCO3 into a reactor Smoke treatment line

21 Herz-Binder smoke treatment: Fly Ash filter Elettrostatic precipitator 20 mg/nm3 Bags (sleeves) precipitator 5 mg/nm3

22 REALIZED PROJECTS 22

23 District heating in Belarus 3 x 2300 Binder Warm Water fuel: Wood chips W45 23

24 Tourism school in Bhutan 2 x 300 kw BioMatic 2 agitators with 5 metre diameter at m sea level 24

25 Heating plant Wiener Neudorf HERZ BioFire kw kw Vertical filling system Fuel: wood chips 25

26 Biomass heating plant Feldbach BINDER RRK kw Fuel: wood chips W

27 Techcom - Dry kilns Ukraine Boiler type: Binder RRK Power: kw Fuel: Wood chips W50 27

28 District heating in Liezen Austria Binder RRK KW Wood Chips W Opening

29 Eden project England, greenhouse power: 300 kw fuel: wood chips, miscanthus savings: approx litre oil, 130 tons C0 2 per year 29

30 Merkscha Plywood factory Austria Boiler type: Binder RRK Power: kw Water Super heated 180 C 10 Bar Fuel: Wet Wood chips W50 30

31 KOLIBA A.S. Slovakia power: 2 x kg/h steam 17 barg fuels: wet woodchips W

32 Camp Mailly France, Army Camp power: 2 x kw fuel: Miscanthus 32

33 Energie Burgenland Biomasse GmbH & Co KG Austria plant type: District Heating power: 2 x kw fuels: wood chips W50-55 Heko Spanten B.V. 33

34 Coysman Koolskamp, Belgium power: kw fuel: wood chips 34

35 Sunnyside Greenhouse Canada, greenhouse power: kw fuels: wood chips, sawdust 35

36 TIGORAL SOUTH AMERICA Binder RRK 9000 KW Steam 10 barg 100 % Pine Wet Bark W55 36

37 TIGORAL SOUTH AMERICA Saturated Steam 10 Bar 182 C Exaust Gas temp. 167 C 37

38 Contractor Penz Bärnbach Power: kw Fuel: wood chips W50-60, horse litter 38

39 Goliard Poland Boiler type: saturated steam boiler Power: kw Fuel: Agro-Pellet 39

40 Mahnbauer KG Austria, maize and pumpkin drying boiler type: heating boiler LWT power: kw fuel: wood chips savings: approx liters oil, kg C0 2 per year 40

41 Thank you for attention! Binder Energietechnik GmbH Mitterdorfer Straße 5, 8572 Bärnbach, Austria Tel.: +43(0)3357 / Fax: +43(0)3357 / office-energie@herz.eu Homepage: 41