JOB DESCRIPTION MACHINE SHOP SET-UP PERSON JOB RELATIONSHIPS: POSITION SUMMARY:

Transcription

1 JOB DESCRIPTION JOB TITLE: MACHINE SHOP SET-UP PERSON DEPARTMENT: MACHINE SHOP JOB RELATIONSHIPS: Supervised By: Supervises: Machine Shop Leads No One POSITION SUMMARY: Ability to set-up assigned machines in the shop in an adequate amount of time. Monitor and maintain shop processes. Produce quality parts to customer specifications and train operators. Work directly with cell leaders to help coordinate and schedule machine setups efficiently. Work with a team on continued set-up reduction and process improvements. Document shift completed earned set-up hours and number of set-ups. DUTIES AND RESPONSIBILITIES: 1. Responsible for repeat set-ups to include: a. Set-ups on necessary equipment b. Coordinate shift set-ups with cell leaders c. Ensure that set-ups are completed in an adequate amount of time d. Understand processes and update set-up sheets / programs e. Work closely with others to keep constant communication f. Assembly of all fixtures and working knowledge of secondary equipment set-ups g. Perform all quality functions to inspect a product to customer specifications h. Efficiently operate any machine i. Develop set-up reduction techniques j. Work overtime, as required k. Train cell operators on required set-up skills l. Assist operators with problem solving m. Assist in monitoring shop product quality n. Other tasks assigned by leads

2 QUALIFICATIONS: Education and Experience: High school or alternative diploma Two-year technical degree in Machine Tool Technology or three years of CNC and production experience Knowledge, Skills, and Abilities: Blueprint reading Math skills CNC programming knowledge Teamwork Flexible hours Continued education, when needed Facility shop procedures Which are the most essential duties and responsibilities of this position and why? Effectively set-up, operate and check products to customer s specifications on all necessary equipment Keep set-up hours and costs to a minimum List the physical requirements of accomplishing the most essential functions; i.e. bending, stooping, lifting, walking, standing, etc. Standing and lifting of small fixtures. (See attached Physical Demand Analysis form.)

3 PHYSICAL DEMAND ANALYSIS FORM Types of machines, tools, equipment used in job: All necessary equipment required to machine a product to customer s specifications. Temperature Range 70F to 85F (Inside 100% Outside 0%) *Note: Essential function (basic, necessary and integral part of job) In terms of an eight-hour workday: Occasionally = 1% to 33% Frequently = 34% to 66% Continuously = 67% to 100% 1. In an eight-hour workday, employee must: a. Sit 3 (# Hours) b. Stand 4 (# Hours) c. Walk 1 (# Hours) Never Occ. Freq. Cont. 2. Employee s job requires: a. Bend/Stoop X b. Squat X c. Crawl X d. Climb Height X e. Reach Above Shoulder Level X f. Crouch X g. Kneel X h. Balance X i. Wrist Turning X j. Grasping X k. Pinching X l. Finger Manipulation X m. Foot Controls X 3. Employee s job requires that he/she push/pull (object) a. Materials on pallets X b. Carts X c.

4 Anything over 40 lbs. requires a team lift or hoist/crane operation! 4. Employee s job requires that he/she carry: Never Occ. Freq. Cont. 5. Employee s job requires that he/she lift at waist level: 6. Employee s job requires that he/she lift to/from floor: 7. Employee s job requires that he/she lift overhead:

5 Never Occ. Freq. Cont. 8. Employee s job requires: a. Verbal communication X b. Written communication X c. Hearing ordinary communication X d. Hearing high or low pitched sounds x e. Seeing with: - near acuity X - far acuity X - full field of vision X - distinguishing colors X - depth perception X - accommodation X 9. Job requires environmental exposure to: a. Working on unprotected heights X b. Being around moving machinery X c. Driving automotive equipment X d. Exposure to dust, fumes, odors, mists, toxic gases, poor ventilation, antineoplastic, agents, adhesives and chemical hazards X Any additional information on job:

6 MACHINE SHOP SET-UP PERSON/OPERATOR I have read this job description, including the Physical Demand Analysis Form, and I understand and am able to fulfill the duties and physical requirements of this position. Signature: Date: