Customer Showcases: The Latest Products and Upcoming Releases

Transcription

1 Customer Showcases: The Latest Products and Upcoming Releases Presented by Ray Hall, OSIsoft Brian Caserta, Southwest Power Pool Keith Ward, Qualcomm Brian Faivre, Deschutes Brewery Tim Alexander, Deschutes Brewery

2 Exhaustive Company Research

3 Our Vision: Industrial Digital Transformation

4 Data Infrastructure for Digital Transformation PI Integrator for Azure Big Data Analytics Cloud PI Coresight 2016 R2 Data Infrastructure PI Notifications 2016 R2 Sensors Devices Assets PI System Connector

5 Customer Showcases Brian Caserta Programmer Analyst Keith Ward Senior Staff Engineer Don Morrison Real Time Data Engineer Brian Faivre Brewmaster, Operations Tim Alexander Assistant Brewmaster, Engineering & Technology

6 Digitizing your Diverse Operations Data PI Integrator for Azure Big Data Analytics Cloud PI Coresight 2016 R2 Data Infrastructure PI Notifications 2016 R2 Sensors Devices Assets PI System Connector

7 Connectivity: Over 450 Interfaces and Connectors CONNECTOR INNOVATIONS Time Flexible Metadata Speed Embedded Secure SIMATIC PCS 7 IPMI UFL Ping OPC UA PI System PI System Health NOV

8 PI Connectors: New Infrastructure Unified user experience Automated data discovery Granular and rule-based data selection New security architectures Data Source PI Connector PI Connector Relay PI Servers PI Servers PI Connector Admin Tool

9 Featuring PI System Connector Brian Caserta Programmer Analyst Keith Ward Senior Staff Engineer Don Morrison Real Time Data Engineer Brian Faivre Brewmaster, Operations Tim Alexander Assistant Brewmaster, Engineering & Technology

10 SPP: Helping our members work together to keep the lights on today and in the future. Located in Little Rock, Arkansas Approx. 600 employees Reliability Services Market Systems Operation Transmission Planning

11 SPP s Operating Region Miles of service territory: 575,000 Population served: 18M Generating Plants: 756 Lines: 6365 Substations: 4,940 Miles of transmission: 60, kv 13, kv 14, kv 9, kv 5, kv 7, kv 10,772 Regional Transmission Organization North American Electric Reliability Corporation

12 Asset Framework at SPP Tag creation is based on templates Monthly process with custom plug-ins Limited set of real-time model changes based on changes to network topology

13 PI Data in Real-time Displays Reliability and awareness PI tags directly reported on real-time displays Uses PI Analytics for calculated values Analytics use existing hierarchy for calculations

14 PI Data in Real-time Displays (cont.)

15 Challenge Business Users Need the Data Working with NERC: Critical Infrastructure Protection Operations (Electronic Security Perimeter) Corporate Source PI System Pre-CIP5 2,076,661 PI Points ~175K AF Elements Post-CIP5 Business Users Interactive Remote Access

16 Solution Replicate PI Servers with PI System Connector Operations (Electronic Security Perimeter) Corporate Destination PI System Source PI System PI System Connector PI Connector Relay Business Users

17 After-the-fact Analysis in the Corporate Environment

18 Operational System of Record PI Integrator for Azure Big Data Analytics Cloud PI Coresight 2016 R2 Data Infrastructure PI Notifications 2016 R2 Sensors Devices Assets PI System Connector

19 Featuring PI Notifications 2016 R2 Brian Caserta Programmer Analyst Keith Ward Senior Staff Engineer Don Morrison Real Time Data Engineer Brian Faivre Brewmaster, Operations Tim Alexander Assistant Brewmaster, Engineering & Technology

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21 A Little Background on Our Use of PI Monitor 80 Datacenters worldwide Buildings Over 500+ Labs, Server Rooms and Communications Closets 3 Co-gens Leverage Coresight for Health of Datacenters 80K PI points soon to be 100K 10K + elements 574 templates 13K + notification rules 20K analyses

22 Managing Temperature to Avoid Downtime Mechanical Engineer IT manager Maintenance Engineer

23 Aggregating Notifications Helps Manage the Business Lose Commercial Power! UPS (Uninterruptible Power Supply) Status On Battery Generator Status Run UPS Status On Line Ensures system is self-healing as designed Identify breaks in the process, and a course of action User is often not on site, sequence or missing notifications signal an issue

24 Future Opportunities Investigating the use of Redfish Connector Discovering new use cases and areas to improve performance and save costs every week!

25 Utilizing Data with Visualization and Analytics PI Integrator for Azure Big Data Analytics Cloud PI Coresight 2016 R2 Data Infrastructure PI Notifications 2016 R2 Sensors Devices Assets PI System Connector

26 Next Generation Integrated Visualization Process monitoring Ad-hoc analytics Dashboards Data entry Anywhere Time series Events Assets Analytics Notifications

27 One Vision: A unified visualization infrastructure to support your needs across the enterprise in a seamless, powerful, extensible environment.

28 PI Vision 2017 Collections Events Table Graphic Library Pinned Events Scatter Plot Drill-in Navigation

29 Advanced Integrations Supported Systems Visual Analytics Data Warehouse / Data Lake Streaming Analytics 2017 IoT Hub Machine Learning Stream Analytics

30 PI Connectors Interfaces OSIsoft Open Message Format (OMF) *4Q PI Integrator for Microsoft Azure Cortana Intelligence PI Server(s) Cleanse Data Quality Augment Aggregation Shape Model Transmit Normalization Cortana Ready Data Insight / Predictions as Future Data (to PI 2015)

31 Featuring PI Integrator for Microsoft Azure Brian Caserta Programmer Analyst Keith Ward Senior Staff Engineer Don Morrison Real Time Data Engineer Brian Faivre Brewmaster, Operations Tim Alexander Assistant Brewmaster, Engineering & Technology

32 Located in Bend, OR Founded in 1988 Pub opened in Portland, OR in brewhouses 50+ vessels Bottling and kegging 7 th largest US craft brewer

33 Continually Improving Quality & Production Capacity

34 Apparent Degree of Fermentation Manually Measuring Density Creates Production Delays Fermentation Diacetyl Rest 2 4 Maturation 6 Emptying 8 Goal Increase production volume 1 3 Filling Free Rise Cooling 5 Too late 7 Ready to Transfer 9 Empty Impact Up to 72 hours lost in production per batch Challenges Transition occurs between measurements Transition Options Automate measurements: ~$750K Predict transition from measurements Time (hours) Constraints 8-10 hours between measurements No large capital expenditure No fully-dedicated data scientists in-house

35 Apparent Degree of Fermentation Apparent Degree of Fermentation Brand Portfolio & Facility Size Complicates Predictability Batch Variety Brand Diversity Time (hours) 50+ Vessels Time (hours)

36 Predicting the Transition is a Low-cost, Accurate Option Indicate when transition happens Use experience & predictions to ensure high quality beer

37 Operationalizing Predictions with PI System and Azure DATA SOURCES PREPARE INGEST ANALYZE PUBLISH CONSUME PI System PI Integrator for Microsoft Azure SQL Data Warehouse Machine Learning SQL Data Warehouse PI Coresight Azure Data Factory Predictions as Future Data On Premises On Cloud Mobile/Desktop

38 Predicting Transitions for All Brands and All Vessels Mirror Pond Pale Ale Vessel 16 Hop Slice Summer Ale Vessel 27 Fresh Squeezed IPA Vessel 39 Black Butte Porter Vessel 45

39 Detecting Early Deviations and Taking Corrective Action Obsidian Stout Vessel 23 Indications: Uncharacteristic fermentation Actions taken: Transition to free rise early Results: Production time reduced Batch saved Quality maintained

40 Using PI System and Azure Setup for Future Projects Fermentation 1 Diacetyl Rest Filling Free Rise Cooling 5 Maturation 6 7 Ready to Transfer Emptying 8 9 Empty Predict other transitions in the brewing process Apply predictions to new brands that enter production

41 Data Infrastructure for Digital Transformation PI Integrator for Azure Big Data Analytics Cloud PI Coresight 2016 R2 Data Infrastructure PI Notifications 2016 R2 Sensors Devices Assets PI System Connector

42 Our Vision: Industrial Digital Transformation

43 Thank You

44 Ray Hall VP, Engineering OSIsoft, LLC