Umbilical Reel System Preservation, Storage and Maintenance

Transcription

1 Umbilical Reel System Preservation, Storage and Maintenance Document type Doc.no : Final Documentation Page : 1 of 46 Status Change no. Date Version Revision As Built This document is the property of Kongsberg Offshore a.s and is not to be reproduced or disclosed to any party without the written consent of Kongsberg Offshore a.s. ELECTRONIC ORIGINAL User is responsible for verification of released revision status on document copy

2 Version : 00 Revision : - Page no. : 2 of 46 T A B L E O F C O N T E N T S Section Page 1. INTRODUCTION PURPOSE OF MANUAL SYMBOLS AND CONVENTIONS SAFETY NOTES Mechanical Electrical Hydraulic ABBREVIATIONS REFERENCE DOCUMENTS TEST EQUIPMENT AND SPECIFIC TOOLS CONSUMABLES PRESERVATION AND STORAGE PRESERVATION STORAGE REPLACEMENT/REPAIR TESTING TEST DETAILS EQUIPMENT MAINTENANCE CHECKLIST UMBILICAL REEL SYSTEM MAINTENANCE CHECKLIST - UMBILICAL REEL Basic Tasks Mobilisation De-Mobilisation Periodic Maintenance Mandatory Maintenance In Storage Maintenance Incoming Goods Inspection MAINTENANCE CHECKLIST - UMBILICAL SHEAVE Basic Tasks Mobilisation... 24

3 Version : 00 Revision : - Page no. : 3 of De-Mobilisation Periodic Maintenance Mandatory Maintenance In Storage Maintenance Incoming Goods Inspection MAINTENANCE CHECKLIST - BASKET FOR WOCS EQUIPMENT Basic Tasks Mobilisation De-Mobilisation Periodic Maintenance Mandatory Maintenance In Storage Maintenance Incoming Goods Inspection MAINTENANCE CHECKLIST TOPSIDE JUMPERS (WOCS) Basic Tasks Mobilisation De-Mobilisation Periodic Maintenance Mandatory Maintenance In Storage Maintenance Incoming Goods Inspection ATTACHMENTS... 46

4 Version : 00 Revision : - Page no. : 4 of 46 FIGURES Page Figure 1 Umbilical Reel, Main Components... 5 Figure 2 Umbilical Sheave, Main Components... 6 Figure 3 Basket for WOCS Equipment, Main Components... 7 TABLES Page Table 1 Storage Conditions... 11

5 Version : 00 Revision : - Page no. : 5 of 46 Figure 1 Umbilical Reel, Main Components

6 Version : 00 Revision : - Page no. : 6 of 46 Figure 2 Umbilical Sheave, Main Components

7 Version : 00 Revision : - Page no. : 7 of 46 Figure 3 Basket for WOCS Equipment, Main Components

8 Version : 00 Revision : - Page no. : 8 of INTRODUCTION This manual is for the following equipment supplied by FMC Kongsberg Subsea (FMC): Umbilical Reel Umbilical Sheave Basket for WOCS Equipment Topside Jumpers (WOCS) There may be project specific variations to these standard components. However, the preservation, storage and maintenance instructions are identical for all components. For project specific details, please refer to the Maintenance File, which this PSM normally is part of. 1.1 PURPOSE OF MANUAL This manual provides the user with the necessary information to perform routine preventive maintenance. A guide to fault finding is included together with instructions for the repair or replacement of individual components where relevant. The manual is intended to be used by competent, trained personnel. 1.2 SYMBOLS AND CONVENTIONS The following words and symbols found throughout this manual mark special messages to alert the operator of specific information concerning of the PERSONNEL, the EQUIPMENT or the PROCESS. The text set off in this manner provides warning notice that failure to follow these directions in this WARNING can result in bodily harm or loss of life and/or extensive damage to equipment. The text set off in this manner provides warning notice that failure to follow these directions in this CAUTION can result in damage to equipment. The text set off in this manner present clarifying information or specific instructions pertinent to the immediate instruction. 1.3 SAFETY NOTES FMC s and the Customer s Health and Safety System must be adhered to at all times.

9 Version : 00 Revision : - Page no. : 9 of Mechanical Stay away from rotating parts under operation Electrical Isolate the power supply at source before working on electrical equipment. Allow sufficient time for the internal components to cool before opening Junction Boxes. Do not switch on power supplies until all electrical isolation permits have been withdrawn. Never attempt to bypass or override control functions using temporary leads Hydraulic Never attempt to connect, disconnect or tighten a leaking hydraulic fitting while it is pressurised. Never attempt to bypass or override control functions using temporary jumpers. Always wear suitable protective clothing and safety glasses when there is a possibility of contact with hydraulic fluid.

10 Version : 00 Revision : - Page no. : 10 of ABBREVIATIONS Abbreviation Dunf. FMC MF Kbg. QS Description Dunfermline Maintenance File Kongsberg Quality System 1.5 REFERENCE DOCUMENTS All the relevant reference documents will be compiled in the Maintenance File together with this manual. 1.6 TEST EQUIPMENT AND SPECIFIC TOOLS N/A 1.7 CONSUMABLES Equipment FMC P/N Quantity Hydraulic Oil Lubricants

11 Version : 00 Revision : - Page no. : 11 of PRESERVATION AND STORAGE 2.1 PRESERVATION The purpose of the preservation is to guard the equipment against all external actions normally encountered during handling, transportation and storage. Preservation is to be in accordance with the instructions given in Section 4 of this document. 2.2 STORAGE The Umbilical Reel System must be preserved to protect it from rain, snow, ice dust, solar radiation or sand in accordance with Section 4 of this document. Table 1 Storage Conditions Item Condition Storage area: Indoor/Outdoor in a controlled environment. Storage temperature: - 30 C to + 50 C Maximum air 98% RH humidity: If stored outdoors cover the Umbilical Reel System with a tarpaulin. If storage temperature is below 0 C, all hydraulic fluids that are not low temperature resistant must be changed to a suitable fluid. 2.3 REPLACEMENT/REPAIR Generally repair is limited to replacement of damaged or broken components, with new or reconditioned components. Damaged components must be returned to FMC, for inspection or possible rework. If considered necessary test the Umbilical Reel System after repair. 3. TESTING Testing of the equipment is to be performed in accordance with the Equipment Checklist, refer to Section 4. Extended testing due to repair of the equipment is to be clarified with FMC Quality System (QS)/Project prior to testing. 3.1 TEST DETAILS N/A

12 Version : 00 Revision : - Page no. : 12 of EQUIPMENT MAINTENANCE CHECKLIST UMBILICAL REEL SYSTEM The Equipment Maintenance Checklists are always to be signed out as follows: 1) Allocate a REP number to the Checklist in the service system. 2) Fill in the General Checklist (mandatory). 3) Fill in the Checklist that is relevant to the maintenance scenario (Mobilisation, De-mobilisation, etc.). 4) Once filled out and signed out scan the Checklists and create a PDF file using the REP number as filename. Tasks in the individual checklists that are not relevant are to be marked as not applicable (N/A). The following Checklists are available: Title Maintenance Checklist Basic Tasks Mobilisation De-Mobilisation Periodic Maintenance Mandatory Maintenance When the Checklist is used. All scenarios. All scenarios. When preparing for Transit and/or shipping Offshore. When returning into Storage after Transit and/or shipment from Offshore. Light preventive maintenance at fixed intervals. Extensive preventive maintenance incl. strip-down and re-certification at fixed intervals. When the equipment is in Storage In Storage Maintenance Incoming Goods Inspection When the equipment is received

13 Version : 00 Revision : - Page no. : 13 of MAINTENANCE CHECKLIST - UMBILICAL REEL Scan to PDF format after sign-out, file doc. On address Product Name: Umbilical Reel Maintenance Type: Mobilisation: De-mobilisation: Storage: Periodic Maintenance: Mandatory Maintenance: Incoming Inspection: FMC (Dunf./Kbg.) Part No.: Serial No.: Supplier Part No.: Supplier Serial No.: GENERAL Date Received: Date Shipped: Log No. Category: Non Critical Periodic Maintenance: 1 month Mandatory Maintenance: 12 Months REFERENCED DOCUMENTS Assembly drawing no.: Maintenance Spares Bill of Material (BOM)/Spares List: MAINTENANCE PROGRAM Interval Description Date/sign Remarks After Use, Transit Equipment to be checked in accordance with section below. Mobilisation Equipment to be checked in accordance with section below. De-mobilisation Equipment to be checked in accordance with section below. Periodic Maintenance Equipment to be checked in accordance with section below. Mandatory Maintenance / Complete Overhauling Equipment to be checked in accordance with section below. In Storage Maintenance Incoming Inspection Every 6 months: Equipment to be checked in accordance with section below. Every 12 months: Equipment to be checked in accordance with section below. Equipment to be inspected in accordance with section below. Sign Out of responsible personnel: Date:

14 Version : 00 Revision : - Page no. : 14 of Basic Tasks Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Check Work Order (WO). 1.2 Check if there are any Quality Notifications (QNs) on the equipment. If approved by Client, repair accordingly. 1.3 Check if there are any Service Alerts for the equipment. 1.4 Check all Lifting points and lifting components. (Including Lifting-subs, etc., if any) prior to lifting. 1.5 Check Lifting Equipment/component certificates and marking. 1.6 Check Yrkeshygienisk (YH) datablad, (Safety Data Sheet). Return waste must be marked according to regulations. 1.7 Wash down the equipment. If necessary wash-down with fresh water to remove all traces of salt. Remove excess water using compressed air. 1.8 Check for damages and corrosion. Check that protection caps are installed. 1.9 Check/tighten bolt connections (spot check) Check movable parts. "Move up" and lubricate/grease if needed Inspect hydr. Fittings/couplings. Check for damages, unfixed items, leakage, etc. Check that blind plugs/protection caps are installed Inspect that hydr. Valves, regulators, etc., are easy to operate. "Move up" and lubricate/grease if needed Check pressure gauges in accordance with relevant guidelines and standards Check measuring equipment in accordance with relevant guidelines and standards Inspect filters (Pop up indicator). Change filter if required.

15 Version : 00 Revision : - Page no. : 15 of 46 Step Description Date/Sign. Remarks 1.16 Inspect that the hydraulic oil is according to specifications regarding water content, particles and bacteria. Perform a sample test and check that cleanliness level is equal or better than NAS Class 6. Perform flushing of hydraulic lines and components if needed Inspect el. Components (control panel/junction boxes), cables and contacts. Inspect for damages or unfixed items. Verify that protection caps are installed Perform control of EX-equipment in accordance with relevant guidelines and standards Inspect that the marking on the equipment and all sub components are intact. Update if needed Check painted surfaces and markings for damages. Repair accordingly. 2.0 PROD. SPECIFIC CHECKS 2.1 Check spooling device. If required adjust the spooling device according to vendor procedures. 2.2 Check brakes. If required adjust brakes according to vendor procedures. 2.3 Inspect the cogwheels and chain. 2.4 Inspect air motor. 3.0 ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Punch out by QS. Produce relevant report and file. 6.0 PRESERVATION 6.1 Inspect oil level in gear and air motor. If necessary refill with recommended oil type. 6.2 Grease all lubrication points with recommended grease. 6.3 Grease the winch cogwheels and chains with recommended grease. 6.4 Check that the umbilical subsea end is safely terminated to the termination bracket. 6.5 If possible, lock the winch drum from unintentional rotation during storage by means of the lock pin. 6.6 Protect external surfaces with plastic mesh, electrical tape or similar to prevent damage.

16 Version : 00 Revision : - Page no. : 16 of Mobilisation Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Perform general checks in accordance with the information provided in Section 4.1.1/ PROD. SPECIFIC CHECKS 2.1 Perform product specific checks in accordance with the information provided in Section 4.1.1/ ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 Test Umbilical Reel in accordance with the relevant HFT/OMM. 5.0 QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.1.1/ PRESERVATION 6.1 Perform preservation in accordance with the information provided in Section 4.1.1/6.0.

17 Version : 00 Revision : - Page no. : 17 of De-Mobilisation Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Perform general checks in accordance with the information provided in Section 4.1.1/ PROD. SPECIFIC CHECKS 2.1 Perform product specific checks in accordance with the information provided in Section 4.1.1/ ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 Perform testing in accordance with the information provided in Section 4.1.2/ If extended testing is necessary due to repair of the equipment, contact FMC QS/Project for detailed instructions. 5.0 QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.1.1/ PRESERVATION, SHORT TERM/TRANSP. 6.1 Perform preservation in accordance with the information provided in Section 4.1.1/6.0.

18 Version : 00 Revision : - Page no. : 18 of Periodic Maintenance Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Perform general checks in accordance with the information provided in Section 4.1.1/ PROD. SPECIFIC CHECKS 2.1 Perform product specific checks in accordance with the information provided in Section 4.1.1/ ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.3 Perform testing in accordance with the information provided in Section 4.1.2/ QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.1.1/ PRESERVATION 6.1 Perform preservation in accordance with the information provided in Section 4.1.1/6.0

19 Version : 00 Revision : - Page no. : 19 of Mandatory Maintenance Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Perform general checks in accordance with the information provided in Section 4.1.1/ PROD. SPECIFIC CHECKS 2.1 Perform product specific checks in accordance with the information provided in Section 4.1.1/ Check last calibration date on Gauges and Check Valves. Yearly calibration is required on Gauges and Check Valves. Re-calibrate if necessary. 2.3 Check last certification date on Ex-equipment. Yearly certification is required on Ex-equipment. Re-certify if necessary. 2.4 Re-place air filter. Replace o-ring if damaged. 3.0 ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 Perform testing in accordance with the information provided in Section 4.1.2/ QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.1.1/ PRESERVATION 6.1 Perform preservation in accordance with the information provided in Section 4.1.1/6.0.

20 Version : 00 Revision : - Page no. : 20 of In Storage Maintenance Item Description Interval (months) 1 Perform general checks in accordance with the 12 information provided in Section Perform product specific checks in accordance 12 with the information provided in Section 4.1.1/ Pay out some meters of Umbilical to have the air 6 motor cycled and thus circulate the lubricants. Preferably lock the drum in an other position than before running to vary the static load point on the bearing. Date/Sign Remarks

21 Version : 00 Revision : - Page no. : 21 of Incoming Goods Inspection EQUIPMENT NAME: PART NO.: MMT NO./ DELIVERY NOTE: SUPPLIER: QTY/ SERIAL NO.: INSPECTION ACTIVITIES Item: Checked N/A: NCR Ref. 1.0 TRANSPORTATION 1.1 Transportation Damage 1.2 Consignment Note signed 1.3 Correct Quantity of received materials 2.0 VISUAL INSPECTION 2.1 Equipment Marking 2.2 Lifting Gear Identification 3.0 DOCUMENTATION 3.1 Dispatch Dossier 3.2 Lifting Certificates 3.3 MSDS Material Safety Data Sheet 3.4 Punch List OUTSTANDING ITEMS TRANSPORT DAMAGE DESCRIPTION: INSPECTION SITE: SIGNATURE: DATE:

22 Version : 00 Revision : - Page no. : 22 of MAINTENANCE CHECKLIST - UMBILICAL SHEAVE Product Name: Umbilical Sheave Maintenance Type: Mobilisation: De-mobilisation: Storage: Periodic Maintenance: Mandatory Maintenance: Incoming Inspection: FMC (Dunf./Kbg.) Part No.: Serial No.: Supplier Part No.: Supplier Serial No.: GENERAL Date Received: Date Shipped: Log No. Category: Non Critical Periodic Maintenance: 1 month Mandatory Maintenance: 12 Months REFERENCED DOCUMENTS Assembly drawing no.: Maintenance Spares Bill of Material (BOM)/Spares List: MAINTENANCE PROGRAM Interval Description Date/sign Remarks After Use, Transit Equipment to be checked in accordance with section below. Mobilisation Equipment to be checked in accordance with section below. De-mobilisation Equipment to be checked in accordance with section below. Periodic Maintenance Equipment to be checked in accordance with section below. Mandatory Maintenance / Complete Overhauling Equipment to be checked in accordance with section below. In Storage Maintenance Incoming Inspection Every 6 months: N/A Every 12 months: Equipment to be checked in accordance with section below. Equipment to be inspected in accordance with section below. Sign Out of responsible personnel: Date:

23 Version : 00 Revision : - Page no. : 23 of Basic Tasks Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Check Work Order (WO). 1.2 Check if there are any Quality Notifications (QNs) on the equipment. If approved by Client, repair accordingly. 1.3 Check if there are any Service Alerts for the equipment. 1.4 Check all Lifting points and lifting components. (Including Lifting-subs, etc., if any) prior to lifting. 1.5 Wash down the equipment. If necessary wash-down with fresh water to remove all traces of salt. Remove excess water using compressed air. 1.6 Check for damages and corrosion. 1.7 Check/tighten bolt connections (spot check). 1.8 Check movable parts. "Move up" and lubricate/grease if needed. 1.9 Inspect that the marking on the equipment and all sub components are intact. Update if needed Check painted surfaces and markings for damages. Repair accordingly. 2.0 PROD. SPECIFIC CHECKS 2.1 Inspect the rolls for damages and tear. 2.2 Inspect and verify proper condition of suspension device. 3.0 ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Punch out by QS. Produce relevant report and file. 6.0 PRESERVATION 6.1 Lubricate / Grease up all moveable parts. 6.2 Store the Umbilical sheave into the dedicated sheave compartment in the basket.

24 Version : 00 Revision : - Page no. : 24 of Mobilisation Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Perform general checks in accordance with the information provided in Section 4.2.1/ PROD. SPECIFIC CHECKS 2.1 Perform product specific checks in accordance with the information provided in Section 4.2.1/ ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.2 Perform QS checkout in accordance with the information provided in Section 4.2.1/ PRESERVATION 6.2 Perform preservation in accordance with the information provided in Section 4.2.1/6.0.

25 Version : 00 Revision : - Page no. : 25 of De-Mobilisation Step Description Date/Sign. Remarks 1.0 GENERAL 1.2 Perform general checks in accordance with the information provided in Section 4.2.1/ PROD. SPECIFIC CHECKS 2.1 Perform product specific checks in accordance with the information provided in Section 4.2.1/ ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.2.1/ PRESERVATION, SHORT TERM/TRANSP. 6.1 Perform preservation in accordance with the information provided in Section 4.2.1/6.0.

26 Version : 00 Revision : - Page no. : 26 of Periodic Maintenance Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Perform general checks in accordance with the information provided in Section 4.2.1/ PROD. SPECIFIC CHECKS 2.1 Perform product specific checks in accordance with the information provided in Section 4.2.1/ ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.2.1/ PRESERVATION 6.1 Perform preservation in accordance with the information provided in Section 4.2.1/6.0

27 Version : 00 Revision : - Page no. : 27 of Mandatory Maintenance Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Perform general checks in accordance with the information provided in Section 4.2.1/ PROD. SPECIFIC CHECKS 2.1 Perform product specific checks in accordance with the information provided in Section 4.2.1/ ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.2.1/ PRESERVATION 6.1 Perform preservation in accordance with the information provided in Section 4.2.1/6.0.

28 Version : 00 Revision : - Page no. : 28 of In Storage Maintenance Item Description Interval (months) 1 Perform general checks in accordance with the 12 information provided in Section 4.1.1/1.0 2 Perform product specific checks in accordance 12 with the information provided in Section 4.2.1/2.0 Date/Sign Remarks

29 Version : 00 Revision : - Page no. : 29 of Incoming Goods Inspection EQUIPMENT NAME: PART NO.: MMT NO./ DELIVERY NOTE: SUPPLIER: QTY/ SERIAL NO.: INSPECTION ACTIVITIES Item: Checked N/A: NCR Ref. 1.0 TRANSPORTATION 1.1 Transportation Damage 1.2 Consignment Note signed 1.3 Correct Quantity of received materials 2.0 VISUAL INSPECTION 2.1 Equipment Marking 2.2 Lifting Gear Identification 3.0 DOCUMENTATION 3.1 Dispatch Dossier 3.2 Lifting Certificates 3.3 MSDS Material Safety Data Sheet 3.4 Punch List OUTSTANDING ITEMS TRANSPORT DAMAGE DESCRIPTION: INSPECTION SITE: SIGNATURE: DATE:

30 Version : 00 Revision : - Page no. : 30 of MAINTENANCE CHECKLIST - BASKET FOR WOCS EQUIPMENT Product Name: Basket for WOCS Equipment Maintenance Type: Mobilisation: De-mobilisation: Storage: Periodic Maintenance: Mandatory Maintenance: Incoming Inspection: FMC (Dunf./Kbg.) Part No.: Serial No.: Supplier Part No.: Supplier Serial No.: GENERAL Date Received: Date Shipped: Log No. Category: Non Critical Periodic Maintenance: N/A Mandatory Maintenance: 12 Months REFERENCED DOCUMENTS Assembly drawing no.: Maintenance Spares Bill of Material (BOM)/Spares List: MAINTENANCE PROGRAM Interval Description Date/sign Remarks After Use, Transit Equipment to be checked in accordance with section below. Mobilisation Equipment to be checked in accordance with section below. De-mobilisation Equipment to be checked in accordance with section below. Periodic N/A Maintenance Mandatory Maintenance / Complete Overhauling Equipment to be checked in accordance with section below. In Storage Maintenance Incoming Inspection Every 6 months: N/A Every 12 months: Equipment to be checked in accordance with section below. Equipment to be inspected in accordance with section below. Sign Out of responsible personnel: Date:

31 Version : 00 Revision : - Page no. : 31 of Basic Tasks Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Check Work Order (WO). 1.2 Check if there are any Quality Notifications (QNs) on the equipment. If approved by Client, repair accordingly. 1.3 Check if there are any Service Alerts for the equipment. 1.4 Check all Lifting points and lifting components. (Including Lifting-subs, etc., if any) prior to lifting. 1.5 Check Lifting Equipment/component certificates and marking. 1.6 Wash down the equipment. If necessary wash-down with fresh water to remove all traces of salt. Remove excess water using compressed air. 1.7 Check for damages and corrosion. Check that protection caps are installed. 1.8 Inspect that the marking on the equipment and all sub components are intact. Update if needed. 1.9 Check painted surfaces and markings for damages. Repair accordingly. 2.0 PROD. SPECIFIC CHECKS 2.1 N/A 3.0 ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Punch out by QS. Produce relevant report and file. 6.0 PRESERVATION 6.1 N/A

32 Version : 00 Revision : - Page no. : 32 of Mobilisation Step Description Date/Sign. Remarks 1.0 GENERAL 1.2 Perform general checks in accordance with the information provided in Section 4.3.1/ PROD. SPECIFIC CHECKS 2.1 N/A 3.0 ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.3.1/ PRESERVATION 6.1 N/A

33 Version : 00 Revision : - Page no. : 33 of De-Mobilisation Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Perform general checks in accordance with the information provided in Section 4.3.1/ PROD. SPECIFIC CHECKS 2.1 N/A 3.0 ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.3.1/ PRESERVATION 6.1 N/A

34 Version : 00 Revision : - Page no. : 34 of Periodic Maintenance N/A

35 Version : 00 Revision : - Page no. : 35 of Mandatory Maintenance Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Perform general checks in accordance with the information provided in Section 4.3.1/ PROD. SPECIFIC CHECKS 2.1 Check last certification date on lifting slings. Yearly certification is required on lifting slings. Re-certify if necessary. 3.0 ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.3.1/ PRESERVATION 6.1 N/A

36 Version : 00 Revision : - Page no. : 36 of In Storage Maintenance Item Description Interval (months) 1 Perform general checks in accordance with the 12 information provided in Section /1.0 Date/Sign Remarks

37 Version : 00 Revision : - Page no. : 37 of Incoming Goods Inspection EQUIPMENT NAME: PART NO.: MMT NO./ DELIVERY NOTE: SUPPLIER: QTY/ SERIAL NO.: INSPECTION ACTIVITIES Item: Checked N/A: NCR Ref. 1.0 TRANSPORTATION 1.1 Transportation Damage 1.2 Consignment Note signed 1.3 Correct Quantity of received materials 2.0 VISUAL INSPECTION 2.1 Equipment Marking 2.2 Lifting Gear Identification 3.0 DOCUMENTATION 3.1 Dispatch Dossier 3.2 Lifting Certificates 3.3 MSDS Material Safety Data Sheet 3.4 Punch List OUTSTANDING ITEMS TRANSPORT DAMAGE DESCRIPTION: INSPECTION SITE: SIGNATURE: DATE:

38 Version : 00 Revision : - Page no. : 38 of MAINTENANCE CHECKLIST TOPSIDE JUMPERS (WOCS) Product Name: Topside Jumpers (WOCS) Maintenance Type: Mobilisation: De-mobilisation: Storage: Periodic Maintenance: Mandatory Maintenance: Incoming Inspection: FMC (Dunf./Kbg.) Part No.: Serial No.: Supplier Part No.: Supplier Serial No.: GENERAL Date Received: Date Shipped: Log No. Category: Non Critical Periodic Maintenance: N/A Mandatory Maintenance: N/A REFERENCED DOCUMENTS Assembly drawing no.: Maintenance Spares Bill of Material (BOM)/Spares List: MAINTENANCE PROGRAM Interval Description Date/sign Remarks After Use, Transit Equipment to be checked in accordance with section below. Mobilisation Equipment to be checked in accordance with section below. De-mobilisation Equipment to be checked in accordance with section below. Periodic N/A Maintenance Mandatory Maintenance / Complete Overhauling N/A In Storage Maintenance Incoming Inspection Every 6 months: N/A Every 12 months: Equipment to be checked in accordance with section below. Equipment to be inspected in accordance with section below. Sign Out of responsible personnel: Date:

39 Version : 00 Revision : - Page no. : 39 of Basic Tasks Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Check Work Order (WO). 1.2 Check if there are any Quality Notifications (QNs) on the equipment. If approved by Client, repair accordingly. 1.3 Check if there are any Service Alerts for the equipment. 1.4 Check Yrkeshygienisk (YH) datablad, (Safety Data Sheet). Return waste must be marked according to regulations. 1.5 Wash down the equipment. If necessary wash-down with fresh water to remove all traces of salt. Remove excess water using compressed air. 1.6 Remove possible non-painted surface protection. Check and lubricate all seals available. 1.7 Check for damages and corrosion. Check that protection caps are installed. 1.8 Check/tighten bolt connections (spot check). 1.9 Check movable parts. "Move up" and lubricate/grease if needed Inspect hydr. Fittings/couplings. Check for damages, unfixed items, leakage, etc. Check that blind plugs/protection caps are installed Inspect that the hydraulic oil is according to specifications regarding water content, particles and bacteria. Perform a sample test and check that cleanliness level is equal or better than NAS Class 6. Perform flushing of hydraulic lines and components if needed Perform control of EX-equipment in accordance with relevant guidelines and standards Inspect that the marking on the equipment and all sub components are intact. Update if needed Check painted surfaces and markings for damages. Repair accordingly.

40 Version : 00 Revision : - Page no. : 40 of 46 Step Description Date/Sign. Remarks 2.0 PROD. SPECIFIC CHECKS 2.1 N/A 3.0 ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Punch out by QS. Produce relevant report and file. 6.0 PRESERVATION 6.1 Cover each jumper end with plastic mesh, secured with adhesive tape to protect the stabs/end interface. 6.2 During storage / transport, the topside jumpers must be protected from damage caused by the following: Sharp edges and corners Falling and moving objects Welding and grinding operations Prolonged exposure to direct sunlight. 6.3 Always store hydraulic jumpers filled with control fluid.

41 Version : 00 Revision : - Page no. : 41 of Mobilisation Step Description Date/Sign. Remarks 1.0 GENERAL 1.1 Perform general checks in accordance with the information provided in Section 4.4.1/ PROD. SPECIFIC CHECKS 2.1 Perform product specific checks in accordance with the information provided in Section 4.4.1/ ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.3 Perform QS checkout in accordance with the information provided in Section 4.4.1/ PRESERVATION 6.3 Perform preservation in accordance with the information provided in Section 4.4.1/6.0.

42 Version : 00 Revision : - Page no. : 42 of De-Mobilisation Step Description Date/Sign. Remarks 1.0 GENERAL 1.2 Perform general checks in accordance with the information provided in Section 4.4.1/ PROD. SPECIFIC CHECKS 2.1 Perform product specific checks in accordance with the information provided in Section 4.4.1/ ASSEMBLE/DISASSEMBLE 3.1 N/A 4.0 TESTING 4.1 N/A 5.0 QS CHECK-OUT 5.1 Perform QS checkout in accordance with the information provided in Section 4.4.1/ PRESERVATION, SHORT TERM/TRANSP. 6.1 Perform preservation in accordance with the information provided in Section 4.4.1/6.0.

43 Version : 00 Revision : - Page no. : 43 of Periodic Maintenance N/A Mandatory Maintenance N/A

44 Version : 00 Revision : - Page no. : 44 of In Storage Maintenance Item Description Interval (months) 1 Perform general checks in accordance with the 12 information provided in Section /1.0 Date/Sign Remarks

45 Version : 00 Revision : - Page no. : 45 of Incoming Goods Inspection EQUIPMENT NAME: PART NO.: MMT NO./ DELIVERY NOTE: SUPPLIER: QTY/ SERIAL NO.: INSPECTION ACTIVITIES Item: Checked N/A: NCR Ref. 1.0 TRANSPORTATION 1.1 Transportation Damage 1.2 Consignment Note signed 1.3 Correct Quantity of received materials 2.0 VISUAL INSPECTION 2.1 Equipment Marking 2.2 Lifting Gear Identification 3.0 DOCUMENTATION 3.1 Dispatch Dossier 3.2 Lifting Certificates 3.3 MSDS Material Safety Data Sheet 3.4 Punch List OUTSTANDING ITEMS TRANSPORT DAMAGE DESCRIPTION: INSPECTION SITE: SIGNATURE: DATE:

46 Version : 00 Revision : - Page no. : 46 of ATTACHMENTS CORRECTIVE MAINTENANCE REPORT

47 CORRECTIVE MAINTENANCE REPORT Equipment Name: FMC Part Number: Fault Reference Document: Reference Drawing Number: Task Description Date Comments Parts Used Date Comments Discipline: Man hours: Name: Signature: