MaxiMill the 90 shoulder and slot milling system

Transcription

1 MaxiMill the 90 shoulder and slot milling system

2 CERATIZIT - the parent companies Headquarters and parent company in MAMER / Luxembourg Parent company in REUTTE / Austria Hard material matters - it is the core of our business. Through profound knowledge and highly flexible production facilities we strive to provide our business partners with direct competitive advantages in the field of hard materials for tooling solutions and wear parts. Our dedication to hard material matters creates intelligent solutions for tomorrow and time to come. Production plants in the three main economic areas and a worldwide sales network of subsidiaries and distribution partners ensure a quick response to customer needs. In-house trainings and seminars guarantee that both business partners and employees share the latest information on our product range. We promote intensive dialogue with our customers and strive for long-term business relations on a partnership basis. The CERATIZIT corporate value 'The focus and point of view of our business partners matters' is a guiding principle for all CERATIZIT employees worldwide. Europe Austria Bulgaria Czech Republic France Germany Hungary Italy Luxembourg Netherlands Poland Switzerland Spain United Kingdom North America USA South America Brasil Asia China India Japan Direct sales and distribution partners 2

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4 MaxiMill 211 system C211 Weldon C211 round shank A211 G211 4

5 Inserts XDKT / XDHT Chip grooves F / M / R / P "The sharp one" F.. "The soft cutting one" R.. "The robust one" M.. "The universal one" 5

6 System characteristics Insert seat with CERATIZIT design The precise contact faces in combination with the TorxPlus clamping screw guarantee exact positioning of the insert. In this way close workpiece tolerances are maintained and excellent surface quality is guaranteed even with high chip removal rates. Radial force compensation through "the notch": The notch provides additional stability when plunging. Reduced machining noise without vibrations is therefore largely guaranteed. The ADVANTAGE for cutting tool experts: Increased cutting performance Improved surface quality when machining pockets and slots Patent applied for: 593AT Tool coating "hard & tough" The coating is both extremely hard and tough, which provides wear protection and corrosion resistance. So an increase in the life of the tool is achieved. 6

7 System characteristics Coolant holes in all milling cutters Particularly suitable for minimum quantity lubrication. Optimised for HSC applications: the cooling medium is always transported directly to the cutting edge. This increases the service life of the cutting edges and tools and makes it easier to maintain very close workpiece tolerances. Suitable for all types of coolants! Highly positive position of the insert when mounted: soft cutting and reduced cutting noise. Very good chip evacuation through optimised FEM chip pocket λ a λ a Axial angle γ r γ r Radial angle 8,4 3,5 combined with MaxiMill an unbeatable team even for difficult milling situations Severely interrupted cut Small batches with non-uniform workpiece materials Tools with long overhang, unstable system conditions 7

8 MaxiMill 211 General application MaxiMill 211 offers a solution for every milling application. No matter whether it is HSC or conventional milling, the stability of the tools and the practical insert concept guarantee maximum economy. Angled ramping & ramping Axial plunging & helical plunge milling Trochoidal groove milling Peripheral milling Shoulder milling Slot milling Shoulder & face milling 8

9 Grade overview Grade description Standard designation Cutting material Application range A R F N S H Steel Stainless Material group Cast iron Non ferrous metals Heat resistant materials Hard materials SR226+ (CVD) HC-P25 HC-M25 HC-K20 C C C GM43+ (CVD) HC-P35 C HC-M35 C CTP1235 (PVD) GM246 (CVD) CTP2235 (PVD) CTC3215 (CVD) HC-P35 HC-M30 HC-P40 HC-M40 HC-P40 HC-M40 HC-K10 P P C C P P C H216T HW-K15 W Main application Extended application Steel 10 Wear resistance 8 6 SR226+ CTP1235 GM Toughness 9

10 Grade overview Wear resistance / toughness Stainless steel 10 Wear resistance 8 6 CTP2235 GM Toughness Non ferrous metals / cast iron 10 Wear resistance 8 6 CTC3215 H216T Toughness 10

11 Inserts Shape X -F50 -M50 -R50-27P Recoended application Possible application Size Type, description Chip groove SR226+ GM43+ CTP1235 GM246 CTP2235 CTC3215 H216T d l s l 1 r d 1 11 XDKT 11T308SR-F50 -F50 6,8 10,0 3,8 1,4 0,8 2,8 11 XDKT 11T308SR-M50 -M50 6,8 10,0 3,8 1,4 0,8 2,8 11 XDKT 11T308SR-R50 -R50 6,8 10,0 3,8 1,4 0,8 2,8 11 XDHT 11T302FR-27P -27P 6,8 10,0 3,5 2,0 0,2 2,8 11 XDHT 11T304FR-27P -27P 6,8 10,0 3,5 1,8 0,4 2,8 11 XDHT 11T308FR-27P -27P 6,8 10,0 3,5 1,4 0,8 2,8 11 XDHT 11T312FR-27P -27P 6,8 10,0 3,5 1,4 1,2 2,8 11 XDHT 11T316FR-27P -27P 6,8 10,0 3,5 1,4 1,6 2,8 11 XDHT 11T320FR-27P -27P 6,8 10,0 3,5 1,4 2,0 2,8 11 XDHT 11T325FR-27P -27P 6,8 10,0 3,5 1,4 2,5 2,8 11 XDHT 11T332FR-27P -27P 6,8 10,0 3,5 0,8 3,2 2,8 11 XDHT 11T340FR-27P -27P 6,8 10,0 3,5 4,0 2,8 11 XDHT 11T350FR-27P -27P 6,8 10,0 3,5 5,0 2,8 Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials Main application Extended application International CERATIZIT range, for present availability see price list Ordering example: 10 pieces XDKT 11T308SR-M50 CTP1235 C211 G211 A211 11

12 Tools Shoulder & slot milling cutters C211 d 1 Type, description l 1 l 2 h6 d A a z n max min C R A XDKT 11T C R A XDKT 11T C R B XDKT 11T C R A XDKT 11T C R A XDKT 11T C R A XDKT 11T C R B XDKT 11T C R A XDKT 11T C R A XDKT 11T C R A XDKT 11T C R B XDKT 11T C R A XDKT 11T C R A XDKT 11T C R A XDKT 11T C R B XDKT 11T3.. Ordering example: 1 piece C R A-25 Supply details: basic body fitted with clamping screws, without inserts Insert radius > 1.6 : modify basic body d 1 XDKT 11T /M2,5X5,6 DMSD 1,6Nm/SORT 8IP /MOLYKOTE XDKT 11T /M2,5X7,3 DMSD 1,6Nm/SORT 8IP /MOLYKOTE -F50 -M50 -R50-27P 12

13 Tools Shoulder & slot milling cutters G211 d 1 Type, description l 2 h6 d A d G SW a z n max * min G R ,5 M XDKT 11T G R ,5 M XDKT 11T G R ,5 M XDKT 11T G R M XDKT 11T G R M XDKT 11T3.. Ordering example: piece G R Supply details: basic body fitted with clamping screws, without inserts Insert radius > 1,6 : modify basic body. * n max depends on the overhang and number of interfaces in the complete tool d 1 XDKT 11T /M2,5X5,6 DMSD 1,6Nm/SORT 8IP /MOLYKOTE XDKT 11T /M2,5X7,3 DMSD 1,6Nm/SORT 8IP /MOLYKOTE -F50 -M50 -R50-27P 13

14 Tools Shoulder & slot milling cutters A211 d 1 n max min -1 Type, description h h6 d A d l A a z 40 A R XDKT 11T A R XDKT 11T A R XDKT 11T A R XDKT 11T A R XDKT 11T A R XDKT 11T A R XDKT 11T A R XDKT 11T3.. Ordering example: 1 piece A R Supply details: basic body fitted with clamping screws, without inserts Insert radius > 1,6 : modify basic body. d 1 XDKT 11T /M8,0x30, /M2,5X5,6 DMSD 1,6Nm/SORT 8IP /MOLYKOTE XDKT 11T /M10,0x31, /M2,5X7,3 DMSD 1,6Nm/SORT 8IP /MOLYKOTE XDKT 11T /M2,5X7,3 DMSD 1,6Nm/SORT 8IP /MOLYKOTE -F50 -M50 -R50-27P 14

15 Cutting data Application data General cutting recoendations v c (m/min) f z () a p () f z () a p () f z () a p () Maximill C211 / G211 / A ,05-0,20 0,1-2,0 0,05-0, ,05-0, ,05-0,20 0,1-2,0 0,05-0, ,05-0, ,05-0,20 0,1-2,0 0,05-0, ,05-0, ,1-0,25 0,3-1,5 0,075-0,2 1,5-6 0,05-0, ,05-0, Plunge milling d 1 [] α R [ ] 9,5 D max D min r = 0,8 x max [] α [ ] α R [ ] 7,0 D max D min α R [ ] 4,5 D max D min α R [ ] 3,2 D max D min α R [ ] 2,2 D max D min α R [ ] 1,7 D max D min α R [ ] 1,5 D max D min α R [ ] 1,0 D max D min α R [ ] 0,8 D max D min Helical milling Axial plunging Angled ramping 1,50 10,8 2,00 9,8 2,00 7,5 1,80 4,8 1,60 2,9 1,60 2,2 1,60 1,8 1,60 1,4 1,60 1,1 Helical milling Axial plunging Angled ramping D max [] = maximum hole diameter for fl at bottom ground D min [] = minimum hole diameter a p [] = D x x tan(α R ) = pitch D [] = D max d 1 and D min d 1 15

16 Revolution numbers Maximum rpm in relation to overhang l n [min -1 ] Ø [] Tool Ø n max [min -1 ] [] l = 1-2 x Ø l = 2,5 x Ø l = 3 x Ø l = 4 x Ø l = 5 x Ø

17 Spare parts Screwdriver /TORX 8IP. For mounting the clamping screw. The TorxPlus screwdriver transmits a higher torque moment compared to the Torx profile. Non-slip handle Clamping screw /M2,5X5,6/TP /M2,5X7,3/TP08 For inserts XDKT 11T3 and XDHT 11T3. Special grease /MOLYKOTE For safe and HSC suitable mounting of the insert. Special steel with very high hardness and toughness. Should always be on the workbench. Makes removal of the clamping screw easier. Recoended torque value: 1.6 Nm! 5 g tube Torque screw driver DMSD 1,6NM/SORT 8IP. Power screw /M8,0x30, /M10,0x31,0 For the correct torque moment. A tool that guarantees safe machining. Non-slip handle, even when touching it with oily hands. Easy and safe handling. Fixed safely with screws in the tool and increases stability of tools with a small Ø. Set with handle 1.6 Nm, one tool holder and 5 inserts IP08 Torque moment: 15 or 20 Nm From the Torx to the TorxPlus screw... Screw Screw TheTORX PLUS screwdrivers provide better transmission of torque moments than TORX standard tools. Torx insert Torx insert TorxPlus insert The considerably larger contact face of the TORX PLUS scewdriver in the Torx Plus screw guarantees longer service life of both the tool and the screw. TorxPlus insert How to use the power screw Power screw Standard thread 1 The fine-pitch part of the power screw is threaded into the milling cutter Fine-pitch thread 2 Turn the power screw carefully until the stop (as screw was delivered) 3 In order to guarantee an optimum connection of tool and shank a gap of 4 is required between cutter body and adapter prior to final clamping. Using standardized adapters this is automatically guaranteed. If necessary, you can readjust by means of the power screw with 0.5 /revolution. 4 Turn power screw Torque: Ø d 1 = Nm! Ø d 1 = Nm! 17

18 Cutting data Grades / materials A R F N S H Workpiece material Non alloyed steel Low alloyed steel High alloyed steel Stainless steel Stainless steel Grey cast iron Spheroidal cast iron Malleable cast iron Aluminium wrought alloys Aluminium cast alloys Copper and copper alloys (bronze, brass) Non-metallic materials Heat resistant alloys Titanium alloys quenched quenched non non non Type of treatment / alloy 0,15% C 0,15% - 0,45% C 0,45% C ferritic martensitic ferritic / martensitic austenitic duplex martensitic / austenitic pearlitic / ferritic pearlitic / martensitic ferritic pearlitic ferritic pearlitic < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) brass, red bronze bronze lead-free copper and electrolytic copper thermosetting plastics fi bre reinforced plastics hard rubber Fe base Fe base Ni or Co base Ni or Co base HRC cast Ni or Co base N 2 and Tempered steel and Chilled castings cast Tempered cast iron and * Rm = ultimate tensile strength, measured in MPa Ni or Co base alpha + beta alloys VDI 3323 group Hardness HB / R m 440* 37 R m 1050* HRC HRC HRC 18

19 Cutting data Grades / materials CTP1235 GM43+ SR226+ v c [m/min] v c [m/min] v c [m/min] v c [m/min] v c [m/min] v c [m/min] = recoended application = possible application 19

20 Cutting data Grades / materials A R F N S H Workpiece material Non alloyed steel Low alloyed steel High alloyed steel Stainless steel Stainless steel Grey cast iron Spheroidal cast iron Malleable cast iron Aluminium wrought alloys Aluminium cast alloys Copper and copper alloys (bronze, brass) Non-metallic materials Heat resistant alloys Titanium alloys quenched quenched non non non Type of treatment / alloy 0,15% C 0,15% - 0,45% C 0,45% C ferritic martensitic ferritic / martensitic austenitic duplex martensitic / austenitic pearlitic / ferritic pearlitic / martensitic ferritic pearlitic ferritic pearlitic < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) brass, red bronze bronze lead-free copper and electrolytic copper thermosetting plastics fi bre reinforced plastics hard rubber Fe base Fe base Ni or Co base Ni or Co base HRC cast Ni or Co base N 2 and Tempered steel and Chilled castings cast Tempered cast iron and * Rm = ultimate tensile strength, measured in MPa Ni or Co base alpha + beta alloys VDI 3323 group Hardness HB / R m 440* 37 R m 1050* HRC HRC HRC 20

21 Cutting data Grades / materials GM246 CTP2235 CTC3215 v c [m/min] v c [m/min] v c [m/min] v c [m/min] v c [m/min] v c [m/min] = recoended application = possible application 21

22 Cutting data Grades / materials A R F N S H Workpiece material Non alloyed steel Low alloyed steel High alloyed steel Stainless steel Stainless steel Grey cast iron Spheroidal cast iron Malleable cast iron Aluminium wrought alloys Aluminium cast alloys Copper and copper alloys (bronze, brass) Non-metallic materials Heat resistant alloys Titanium alloys quenched quenched non non non Type of treatment / alloy 0,15% C 0,15% - 0,45% C 0,45% C ferritic martensitic ferritic / martensitic austenitic duplex martensitic / austenitic pearlitic / ferritic pearlitic / martensitic ferritic pearlitic ferritic pearlitic < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) brass, red bronze bronze lead-free copper and electrolytic copper thermosetting plastics fi bre reinforced plastics hard rubber Fe base Fe base Ni or Co base Ni or Co base HRC cast Ni or Co base N 2 and Tempered steel and Chilled castings cast Tempered cast iron and * Rm = ultimate tensile strength, measured in MPa Ni or Co base alpha + beta alloys VDI 3323 group Hardness HB / R m 440* 37 R m 1050* HRC HRC HRC 22

23 Cutting data Grades / materials H216T v c [m/min] v c [m/min] = recoended application = possible application 23

24 372 Headquarters: CERATIZIT S.A. Main site Luxembourg CERATIZIT Luxembourg Sarl Route de Holzem, B.P. 51 L-8201 Mamer Tel.: Fax: Main site Austria CERATIZIT Austria Gesellschaft m.b.h. A-6600 Reutte/Tyrol Tel.: +43 (5672) Fax: +43 (5672) EN We reserve the right to make technical changes for improvement of the product.