Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR Product

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1 1114 Ver. 2:214 ENVIRONMENTAL PRODUCT DECLARATION In accordance with ISO 1425 ISO 2193 EN 1584 Owner of the declaration Publisher Declaration number Issue date Valid to epd-norge logo The Norwegian EPD Foundation NEPD11E - Updated Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR Product Owner of the declaration NEPD11E - Updated Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR 1

2 General information Product Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR Owner of the declaration Contact person: Johan Arvidsson Phone: Program holder The Norwegian EPD Foundation Post Bo 525 Majorstuen, 33 Oslo Phone: post@epd-norge.no Declaration number: NEPD11E - Updated Manufacturer This declaration is based on Product Category Rules: EN 1584:212+A1:213 serve as core PCR NPCR 1:213 rev 1, PCR for Building boards Management system: Declared unit: Org. No: NO MVA Declared unit with option: Issue date Functional unit: 1 m2 of installed plasterboard used during 6 years Valid to The EPD has been worked out by: Comparability: EPD of construction products may not be comparable if they not comply with EN 1584 and seen in a building contet. Postboks 655 Strømsø 33 Drammen Place of production:, Svelvik Mie Vold Year of study: 214 Verification: Independent verification of data, other environmental information and EPD has been carried out in accordance with ISO1425, and eternally internally Approved sign <Title Name> (Independent verifier approved by EPD Norway) Functional unit 1 m2 of installed plasterboard during 6 years Key environmental indicators Global warming Energy use Dangerous substances Recycled raw materials * Unit CO2 -eqv ** % Cradle to gate A1-A3 Hard 13 Floorboard 2,7 3,1 53,2 61,3 * * 11,9 13,9 99,1 99,2 A4 (36 km) Hard 13 Floorboard,5,6 7,5 8,8 The product contains no substances from the REACH Candidate list or the Norwegian priority list NEPD11E - Updated Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR 2

3 Product Product description, Hard 13: Gypsum plasterboard composed of a reinforced plaster core with high density to achieve enhanced strength and surface hardness. The front and back paper liners are overlapped and glued together on the backside of the board. The board is classified for use in fire-rated construction and will provide ecellent sound insulation. For use in schools, daycare, areas with impact resistance requirements. Product description, Floorboard 13: Gypsum plasterboard composed of a reinforced plaster core with high density to achieve enhanced strength and surface hardness. The front and back paper liners are overlapped and glued together on the backside of the board. The board is particularly suitable for use as subfloor under ceramic tiles in dry conditions and as noise impact insulation for floor construction. Technical data: Product specification Market: Norway and Sweden Materials (ecl water) Gypsum (REA) Cardboard Glass fibre reinforcement Div additives (total) Totalt Hard 13 /m2 11,5,4,2,8 12 % 95,9 3,2,2,7 1 Floorboard 13 % /m2 13,4 95,8,5 3,4,25,2,8, The product is in compliance with EN 52 Weight: Thickness: Hard 13 Floorboard , /m ± 2 %, 14 /m ± 2 %, 12,5 mm ±,5 mm For more information from the product data sheet, see / Reference service life: 6 years LCA: Calculation rules Functional unit: 1 m2 of installed plasterboard during 6 years System boundary: Industrial gypsum and recycled gypsum are mied and dried before the miture is calcined. The calcined gypsum is transferred to the mier where water and additives are added. The slurry is distributed to a plasterboard liner where the edges are folded and a new layer of plasterboard liner is glued on to form a sandwich. The board line is continuous transferred along the production line, cut to suitable lengths and dried in a kiln. The dried boards are cut to the correct lengths and stacked in pallets. Scenarios for user phase (B1-B7) and end of life (C1-C4) are decribed in scenarios below Data quality: Specific data for products and mass flows are from 213. Data sources: Ecoinvent 2.2/SimaPro software (generic). Ecoinvent 2.2 processes are created Upstream data for raw materials are significant for the LCA results in this study; these are modelled using Ecoinvent processes. EcoInvent 2.2 is used since EcoInvent 3 had important data gaps when the assessment was completed. Impact assessment methods are in accordance with EN 1584:212 + A1:213 Allocation: The allocation is made in accordance with the provisions of EN Incoming energy and water and waste production in-house production is allocated equally among all products through mass allocation. Effects of primary production of recycled materials allocated to the main product in which the material was used. The recycling process and transportation of the material is allocated to this analysis. Cut-off criteria: All major raw materials and all the essential energy is included. Also production processes for raw materials and energy flows that are included with very small amounts (<1%) are included. NEPD11E - Updated Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR 3

4 LCA: Scenarios and additional technical information The following information describe the scenarios in the different modules of the EPD. from production place to user (A4) of building products from manufacturer to building site (distance estimated to 36 km) Type Capacity utilisation (incl. return) Type of vehicle Distance km Fuel/Energy Truck Average European capacity utilisation Lorry >32 metric ton 36,2 l/tkm Railway kwh/tkm Boat l/tkm Value (l/t) 7,6 Installation in the building (A5) Data on energy consumption on the building site is based on lifting the board into the building information given by. An average energy consumption value of,121 /m² (3*1-4 kwh/m 2 ) shall be applied. It is assumed 5% loss in implementation. User phase B1-B7 All modules in user phase have been assessed, but the product will not need maintenance, repair or replacement during the user phase. Therfor the environmental impact for the user phase is zero. Unit Hard 13 Floorbo ard 13 Auiliary Water consumption m 3 Electricity consumption kwh 3E-4 3E-4 Other energy carriers Material loss,, Output materials from waste,, Dust in the air Unit Hard 13 Floorbo ard 13 Replacement cycle* 1 1 Electricity consumption kwh Replacement of worn parts * Number or RSL (Reference Service Life) End of Life (C1, C3, C4) When the product is discarded and its original function is lost, it can be processed further in a waste management system. The flows of the recycled material will then become inputs into the production of the net product. For Norgips building boards it has been assumed that 4 % of all materials from demolition will be reused/recycled and the rest will be sent to disposal. Unit Hard 13 Floorbo ard 13 Hazardous waste disposed Collected as mied construction waste Reuse Recycling 4,8 5,6 Energy recovery To landfill 7,2 8,4 to waste processing (C2) Type Capacity utilisation (incl. return) Type of vehicle Distance km Fuel/Energy Truck Average European capacity utilisation Lorry >32 metric ton 5,2 /tkm Railway kwh/tkm Boat l/tkm Value 1,2 NEPD11E - Updated Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR 4

5 LCA: Results Hard 13 All modules from rawmaterial production to end of life are included. The modules in user phase have no impacts since nothing happens during user phase. System boundaries (X=included, MND=module not declared, MNR=module not relevant) Product stage Construction Use stage End of life stage Beyond the Raw materials Manufacturing Construction installation stage Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use De-construction demolition Waste processing Disposal Reuse-Recovery- Recycling-potential A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D MND Environmental impact for Hard 13 GWP CO 2 -ekv 2,7,48 1,2E-5 1,2E-5 6,4E-2,51 ODP CFC11-ekv 1,8E-7 7,9E-8 9,E-13 9,E-13 1,1E-8 1,5E-8 POCP C 2 H 4 -ekv 3,4E-4 6,3E-5 1,8E-9 1,8E-9 8,4E-6 1,1E-5 AP SO 2 -ekv 2,2E-3 5,1E-4 1,6E-8 1,6E-8 5,5E-5 7,4E-5 EP PO 3-4 -ekv 5,7E-3 1,9E-3 3,7E-8 3,7E-8 2,E-4 3,E-4 ADPM Sb-ekv 1,6E-6 1,4E-6 4,3E-11 4,3E-11 1,9E-7 5,5E-8 ADPE 48 7,2 1,3E-4 1,3E-4,96 1,3 GWP Global warming potential; ODP Depletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric photochemical oidants; AP Acidification potential of land and water; EP Eutrophication potential; ADPM Abiotic depletion potential for non fossil resources; ADPE Abiotic depletion potential for fossil resources Resource use for Hard 13 RPEE 3,8,1 1,2E-3 1,2E-3,14,11 RPEM,34 1,E-2 3,9E-5 3,9E-5 1,39E-3 1,1E-3 TPE 4,1,113 1,3E-3 1,3E-3,15,12 NRPE 49 7,41 1,7E-4 1,7E-4,99 1,29 NRPM,22, TRPE 5 7,41 1,7E-4 1,7E-4,99 1,29 SM 12,6 RSF NRSF -5,8E-3 W m 3,16 2,3E-3 1,9E-7 3,E-4 RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw materials; TPE Total use of renewable primary energy resources; NRPE Non renewable primary energy resources used as energy carrier; NRPM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; NRSF Use of non renewable secondary fuels; W Use of net fresh water End of life - Output flow for Hard 13 Parameter Unit A1-A3 A4 A5 B1-B7 C1 C2 C3 HW 4,8E-5 8,6E-6 4,6E-1 4,6E-1 1,1E-6 NHW,56 8,7E-2 1,5E-5 1,5E-5 1,1E-2 RW N/A N/A N/A N/A N/A N/A N/A HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed C4 5,2E-7 7,2 N/A End of life - Output flow for Hard 13 CR MR,24 4,8 MER 1,6E-5 EEE ETE CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Eported electric energy; ETE Eported thermal energy Reading eample: 9, E-3 = 9,*1-3 =,9 NEPD11E - Updated Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR 5

6 LCA: Results for Floorboard 13 All modules from rawmaterial production to end of life are included. The modules in user phase have no impacts since nothing happens during user phase. System boundaries (X=included, MND=module not declared, MNR=module not relevant) Product stage Construction Use stage End of life stage Beyond the Raw materials Manufacturing Construction installation stage Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use De-construction demolition Waste processing Disposal Reuse-Recovery- Recycling-potential A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D MND Environmental impact for Floorboard 13 GWP CO 2 -ekv 3,1,56 1,2E-5 1,2E-5,75,6 ODP CFC11-ekv 2,E-7 9,2E-8 9,E-13 9,E-13 1,2E-8 1,8E-8 POCP C 2 H 4 -ekv 3,6E-4 7,4E-5 1,8E-9 1,8E-9 9,8E-6 1,3E-5 AP SO 2 -ekv 2,5E-3 6,E-4 1,6E-8 1,6E-8 6,4E-5 8,7E-5 EP PO 3-4 -ekv 6,5E-3 2,2E-3 3,7E-8 3,7E-8 2,3E-4 3,5E-4 ADPM Sb-ekv 1,8E-6 1,7E-6 4,3E-11 4,3E-11 2,2E-7 6,4E-8 ADPE 56 8,4 1,3E-4 1,3E-4 1,12 1,5 GWP Global warming potential; ODP Depletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric photochemical oidants; AP Acidification potential of land and water; EP Eutrophication potential; ADPM Abiotic depletion potential for non fossil resources; ADPE Abiotic depletion potential for fossil resources Resource use for Floorboard 13 RPEE 4,1,12 1,2E-3 1,2E-3,16,12 RPEM,36 1,2E-2 3,9E-5 3,9E-5 1,62E-3 1,2E-3 TPE 4,5,13 1,3E-3 1,3E-3,17,14 NRPE 57 8,64 1,7E-4 1,7E-4 1,16 1,5 NRPM,16 TRPE 57 8,6 1,7E-4 1,7E-4 1,16 1,5 SM 15 RSF NRSF -4,3E-3 W m 3,18 2,7E-3 1,9E-7 3,5E-4 RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw materials; TPE Total use of renewable primary energy resources; NRPE Non renewable primary energy resources used as energy carrier; NRPM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; NRSF Use of non renewable secondary fuels; W Use of net fresh water End of life - Waste for Floorboard 13 HW 4,58E-5 1,E-5 4,6E-1 4,6E-1 1,3E-6 6,1E-7 NHW,65 1,E-1 1,5E-5 1,5E-5 1,3E-2 8,4 RW HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed End of life - Output flow for Floorboard 13 CR MR,28 5,6 MER 1,6E-5 EEE ETE CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Eported electric energy; ETE Eported thermal energy Reading eample: 9, E-3 = 9,*1-3 =,9 NEPD11E - Updated Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR 6

7 Additional Norwegian requirements Electricity The following data from ecoinvent v2 for Norwegian production mi included import,electricity, medium voltage, at grid/kwh/no/s. import, production of transmission lines, in addition to direct emissions and loss in grid are included. Characterisation factors stated in EN 1584:212+A1:213 are used. Greenhouse gas emissions: 36,4 CO2 - eqv/ Dangerous substances None of the following substances have been added to the product: Substances on the REACH Candidate list (per ) of substances of very high concern or substances on the Norwegian Priority list (per ) or substances that lead to the product being classified as hazardous waste. The chemical content of the product complies with regulatory levels as given in the Norwegian Product Regulations. to building site is in accordance with scenario description A4 36 km Indoor environment TVOC Formaldehyde Ammonia Carcinogenic compounds Classified as category <1 <1 22 <2 M1 µg/m2h Measured after 3 days µg/m2h µg/m2h µg/m2h Classification according to EN 15251:27 Noise No information db(a) * Emissions are measured for Norgips Plasterboard 13 Type A (STD), report from SP Carbon footprint Carbon footprint has not been worked out for the product. Bibliography ISO 1425:26 Environmental labels and declarations - Type III environmental declarations - Principles and ISO 1444:26 Environmental management - Life cycle assessment - Requirements and guidelines EN 1584:212 + Sustainability of construction works - Environmental product declaration - Core rules for the ISO 2193:27 Sustainability in building construction - Environmental declaration of building products PCR NPCR 1:213 rev 1, PCR for Building boards, Vold, M, 214 Livsløpsdata for Gipsplater fra Norgips, Barunnsdata for miljødeklarasjon NEPD11E - Updated Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR 7

8 epd-norge logo Program holder and publisher The Norwegian EPD Foundation Post Bo 525 Majorstuen, 33 Oslo Norway Owner of the declaration Postboks 655 Strømsø 33 Drammen Author of the Life Cycle Assessment Mie Vold Ostfoldforskning AS Stadion 4, 1671 Kråkerøy Phone: web Phone: Fa web Phone: Fa web NEPD11E - Updated Norgips Hardboard/Hard type IR and Norgips Floorboard/Gulv type DIR post@epd-norge.no Norgips@norgips.com mie@ostfoldforskning.no 8