The DeltaV Virtual Power Plant. Todd Anstine Director of Operations MYNAH Technologies
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1 The DeltaV Virtual Power Plant Todd Anstine Director of Operations MYNAH Technologies
2 Presenter Todd Anstine
3 Introduction Objective: Describe the use of DeltaV Simulate Suite and MiMiC Simulation Software to create a virtual power plant for operator training Key Topics for Discussion: - Project Drivers - Technical Requirements - Project Development Process & Team - Training System Architecture - Key Technology Leverage Points
4 Project Description & Drivers Urban power station located in downtown area of mid-size, mid-western city Plant provides electricity, steam and chilled water for the city and a large hospital complex Operator validation and training records are critical to satisfy municipality and hospital requirements Customer faced with pending retirement of experienced operators
5 Technical Requirements Process is complex due to the multi-use nature of the facility Process models needed wide dynamic range to enable realistic simulator performance from cold startup to full steam conditions Use actual control system graphics within the training system 2 Boilers (gas & oil fueled), feed water system, fuel system, steam driven turbine, 2 chillers (1 electric, 1 steam driven), burner management system and other miscellaneous controls
6 Project Development Process Collect Relevant Process and Operational Data Project Kickoff Meeting Create Dynamic Simulator Design Specification Provide DeltaV Database Setup DeltaV & MiMiC HW/SW Low Level Model Development / MiMiC & DeltaV Integration Define Operator Training Scenarios Design Instructor Screens High Level Simulation Model Development Create Factory Acceptance Test Plan Model Acceptance Testing / Pre-FAT Review Factory Acceptance Testing On-Site Installation Training
7 Project Development Process Data Requirements Data Description Required for Project Date Required Date Received Process & Instrumentation Diagrams Process Flow Diagrams Process Descriptions Operator Graphics Screen Captures I/O List Instrument Index Instrument Data Sheets Equipment Data Sheets Operator Manual Startup / Shutdown Procedures Control System Network Architecture Drawing Pump Curves Turbine Curves Compressor Curves Control System Database Historical Steady State Operational Data Steady State Process Design Data
8 Project Team EPM Team Members - Project Manager - Simulation Developers - Control System Engineer - Project Support Technician - Account Manager Customer Team Members - Project Owner - Process Engineer - Operations Management - Operator
9 Training System Architecture DeltaV SimulatePro Standalone Vnt A_Vlv1 CW Out V_D1 A_VD1 Condenser Cooling water Fcw Lc, Vc_out V_D Reflux Drum Reflux L_R Feed 2 Heavy liquid L_HvLiq Distillate product L_D MiMiC Simulation Software Side withdraw 2 Feed 1 Side withdraw 1 V_B Reboiler A_v Heating steam HE condensate L_B + V_B Buttom product L_B
10 Training System Architecture Utilized existing DeltaV database (1 controller worth) and associated graphics Control system emulated in one PC via DeltaV SimulatePro Standalone Process models and trainer controls reside in the MiMiC server PC Pre-defined process excursion scenarios with performance scoring launched by the trainer
11 Training System Architecture Simulation Network DeltaV SimulatePro Standalone Workstation MiMiC Simulation SW Server
12 Key Technology Leverage Points Utilized actual control system operator graphics Used control system production database to generate basic tiebacks as simulation starting point Implemented MiMiC advanced modeling objects to maximize simulation fidelity and minimize required time investment Took advantage of DeltaV SimulatePro snapshot, MiMiC training scenario and component studio functionality to customize operator training
13 DeltaV Operator Graphics Identical graphics, alarms, faceplates, controls
14 Simulation Database Generation
15 Simulation Database Generation
16 Power Generation Power Generation Modeling Objects
17 Business Results Achieved
18 Power Generation Objects Power Generation Modeling Objects Fuel Function Gas, Oil, Wood, Coal or Other Composition by Weight or Molecular Weight Carbon, Hydrogen, Sulfur, Nitrogen, Oxygen analysis, heat capacity characterization
19 Power Generation Objects Power Generation Modeling Objects Boiler with Furnace Block Five fuel feeds per furnace Complete combustion model - flue gas composition, energy generated, full combustion characteristics Water/Steam balance model - Steam Flow, Feed Water Flow, Drum Level Primary Superheater, Desuperheater, Secondary Superheater, Economizer, Air Heater, Precipitator Models
20 Power Generation Objects Power Generation Modeling Objects Steam Header Handles saturated or superheated steam from multiple sources Models pressure, temperature and total steam mass Mass / energy balance across the entire header Up to 8 input streams and 8 outputs streams
21 Power Generation Objects Power Generation Modeling Objects DeSuperHeater Mass / Energy balance Water inlet configuration option Pressure Reducing Valve Complete pressure and flow modeling between steam headers Valve performance characteristic is configurable via valve polynomial
22 Power Generation Objects Power Generation Modeling Objects Turbine Steam / Power Generation Balance Steam Inlet Extraction and Exhaustion Balance Turbine can be run in pressure control, power control, and extraction flow control modes Currently handled with MiMiC Simulation Model Template
23 Operator Training Results Customized Operator Training Training scenarios of equipment failures Training scenarios of boiler conditions (fuel changes) Process Snapshots Instructor Screens Training Session Reports
24 Customized Operator Training Process Snapshots
25 Operator Training Tools Customized Operator Training Instructor station graphics in MiMiC Component Studio Consistent, measureable, documented training MiMiC OTM
26 Business Results Achieved Plant now has the ability to train new operators, requalify existing operators and provide training documentation to meet the requirements of its customers.
27 Summary Operator Training Systems can be a valuable and cost effective investment if implemented in a practical, well-planned manner The key is to use the right tools, involve the right people and follow an organized process Questions?
28 Where To Get More Information Contact Todd Anstine Knowledgebase - Application Notes - Technical Notes - Product Bulletins - White Papers - Pre-Recorded E-Seminar, Advanced Modeling Objects
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